CN201385357Y - Multifunctional machinery grouting machine - Google Patents
Multifunctional machinery grouting machine Download PDFInfo
- Publication number
- CN201385357Y CN201385357Y CN200920055483U CN200920055483U CN201385357Y CN 201385357 Y CN201385357 Y CN 201385357Y CN 200920055483 U CN200920055483 U CN 200920055483U CN 200920055483 U CN200920055483 U CN 200920055483U CN 201385357 Y CN201385357 Y CN 201385357Y
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- slip casting
- casting machine
- grouting
- mud
- lowering
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- Expired - Lifetime
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Abstract
The utility model provides a multifunctional machinery grouting machine, comprises a frame and a motor. The grouting machine also comprises a grouting device, which is used to inject mud into a die, a vibration device, which is used to fix and vibrate the die, a lifting device, which is used to lift the grouting device, a mud level detecting head, which is connected with a PLC control system, and is used to detect the mud level of the injected mud and signal to the PLC control system, the PLC control system, which is used to receive the signal of the mud level detecting head, and send out an instruction to control the grouting device, the vibration device and the lifting device. The motor is connected with the lifting device, the vibration device and the lifting device are arranged on the frame, and the grouting device is arranged on the lifting device. The grouting machine of the utility model is beneficial to eliminating bubbles in the mud rapidly, and improving the product quality, in addition, the grouting machine also can reduce the labor intensity, increase the production efficiency, meanwhile, the mud dripping which is caused by the manual operation and the pollution to the surrounding environment can be decreased, raw materials are saved, the grouting machine can meet a plurality of production requirements.
Description
Technical field
The utility model relates to the ceramic grout field, specifically relates to a kind of multi-functional mechanical slip casting machine.
Background technology
Ceramic product, particularly hollow type is in casting process, owing to have small air bubble in the mud, if in the product injection forming, can not get rid of these bubbles, will cause follow-up burning till to occur small pore (being commonly called as pin hole or pig pore etc.) in the product, cause the open defect of product, perhaps cause scrapping of product.
In injection forming, adopt manual slip casting usually, promptly hand-held slip casting rifle is to mould slip casting.In order to eliminate bubble, adopt the hand shaken mould usually.This method of operating exists production efficiency low, and labour intensity is big, and the bubble in the unstable product quality, particularly shaped article is got rid of problems such as weak effect, and floor space is big in the manual slip casting production, the easy contaminated environment of mud water clock.
How reducing the bubble of product, improve slip casting efficient, reduce labor intensity, improve the quality of products, reduce environmental pollution, is the difficult problem that the Production of Ceramics industry is badly in need of solution.
Summary of the invention
For overcoming above-mentioned deficiency, the utility model provides a kind of multi-functional mechanical slip casting machine that can eliminate bubble.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of multi-functional mechanical slip casting machine, comprise frame and motor, and it is characterized in that, also comprise:
---grouting device is used for mud is injected mould;
---shaking device is used for fixing and vibrating mould;
---lowering or hoisting gear, for the grouting device lifting;
---slurry position detecting head, be connected with the PLC control system, be used to survey the slurry position of injecting mud, and send signal and give the PLC control system;
---the PLC control system is used to receive the signal of slurry position detecting head, and sends instruction control grouting device, shaking device and lowering or hoisting gear;
Described motor is connected with lowering or hoisting gear, and shaking device and lowering or hoisting gear are arranged on the frame, and grouting device is located on the lowering or hoisting gear.
Described shaking device comprises workbench, vibrations die holder and electronic electromagnetic shaker, and stationary table is on frame, and the vibrations die holder is made of metal, and is installed on the workbench, and vibrations die holder lower end connects electronic electromagnetic shaker.
Described slurry position detecting head is made up of two conducting metal rods, is fixed on the grouting device, and slurry position detecting head connects the PLC control system by lead.
Described slip casting machine also comprises barrel, and barrel is connected with grouting device.During use, mud injects barrel earlier, injects mould by barrel by grouting device again; Can effectively control the flow velocity and the flow of mud like this.
Described grouting device and shaking device can be two covers arranged side by side, three covers or many covers.
Described lowering or hoisting gear is provided with cylinder and slide block, and cylinder is connected with slide block, and grouting device is located on the slide block.Under the motionless situation of lowering or hoisting gear, can also regulate the height of grouting device by cylinder and slide block.
Described slip casting machine also comprises air compressor, for cylinder provides air force.
Described slip casting machine also comprises the branch device of air, divides device of air to be connected with air compressor, and has a plurality of gas-distributing pipes to be connected with cylinder respectively.When a plurality of shaking device is arranged, can utilize the branch device of air from the air compressor air inlet like this, the pairing cylinder of grouting device of needs being controlled lifting by gas-distributing pipe carries out gas transmission again, to promote grouting device decline carrying out slip casting.
For ease of understanding the utility model, the simple job step of using the utility model to make ceramic product of introducing:
Earlier gypsum mold is kept flat and is fixed on the shaking device, the stock inlet of mould aligns the feed pipe for mortar mouth and the slurry position detecting head of grouting device; PLC system control shaking device drives mould and slightly shakes; PLC system control lowering or hoisting gear descends, and lowering or hoisting gear drives grouting device and moves, and feed pipe for mortar mouth and slurry position detecting head enter mould stock inlet (about 1～5cm); Feed pipe for mortar is aimed at the slip casting of mould stock inlet, and the slurry position of mould constantly rises to when touching two slurry position detecting heads, because slurries form conducting wire and energising between two detecting heads, detecting head sends signal of telecommunication notice PLC system closing feed pipe for mortar, stops defeated the slurry; The PLC system commander lowering or hoisting gear supreme initial point that gos up, shaking device works on, and shake to stop after 0～120 second shaking; Take out the plaster mold that is marked with slurries from shaking device, change another plaster mold, begin next working cycles; Park slightly after the plaster mold of injection slurries takes out, when mud adsorbs into tire in plaster mold, topple over the unnecessary mud that not to be adsorbed from the plaster mold stock inlet; During unpainted clay idol coagulation forming in plaster mold, the unpainted clay idol product is taken out in die sinking.When grouting device and shaking device are many covers, only need the mould on the part shaking device is wherein carried out slip casting, then control divides the gas-distributing pipe gas transmission corresponding with mould on the device of air, promotes corresponding grouting device decline and carries out slip casting, can adapt to the situation of slip casting respectively.
Advantage of the present utility model is:
1, shaking device drives the lasting vibrations of plaster mold, makes the mud in the die cavity produce microseism, force the bubble that exists in the mud upwards to be emerged, reduce the entrapped air pockets in the moulding unpainted clay idol, the vibrations of this kind high frequency time are better than any craft shaking mould, help eliminating fast the bubble in the mud, improve the quality of products, also reduce labor intensity, enhance productivity;
2, by the defeated slurry of the mechanization of PLC system control, can guarantee all even quantification of slip casting, enhance productivity, reduce mud water clock that manual operations causes and, save material the pollution of surrounding environment;
3, can realize the slip casting simultaneously of many molds, also can carry out slip casting respectively, be convenient to operation, can satisfy multiple production needs.
Description of drawings
Fig. 1 is the structural principle schematic diagram of the utility model slip casting machine.
Fig. 2 is the left view of Fig. 1; Wherein A is partly for removing the schematic diagram of frame.
Be to simplify accompanying drawing, gas-distributing pipe and cylinder be connected with barrel and grouting device only be connected that with dashed lines draws in Fig. 2.
Number in the figure is respectively: 1, frame; 2, motor; 3, grouting device; 41, workbench; 42, vibrations die holder; 43, electronic electromagnetic shaker; 5, lowering or hoisting gear; 51, cylinder; 52, slide block; 6, slurry position detecting head; 7, PLC control system; Barrel 8; Divide device of air 9; Gas-distributing pipe 91.
The specific embodiment
Below in conjunction with accompanying drawing structural principle of the present utility model is described further.
Shown in Fig. 1～2, slip casting machine of the present utility model comprises frame 1, motor 2, grouting device 3, shaking device, lowering or hoisting gear 5, slurry position detecting head 6 and PLC control system 7; Motor 2 is connected with lowering or hoisting gear 5, and shaking device and lowering or hoisting gear 5 are arranged on the frame 1, and grouting device 3 is located on the lowering or hoisting gear 5; Grouting device 3 and shaking device are two covers arranged side by side; Shaking device comprises workbench 41, vibrations die holder 42 and electronic electromagnetic shaker 43, and workbench 41 is fixed on the frame 1, and vibrations die holder 42 is made of metal, and is installed on the workbench 41, and vibrations die holder 42 lower ends connect electronic electromagnetic shaker 43; Slurry position detecting head 6 is made up of two conducting metals, is fixed on the grouting device 3, and slurry position detecting head 6 connects PLC control system 7 by lead; Lowering or hoisting gear 5 is provided with cylinder 51 and slide block 52, and cylinder 52 is connected with slide block 52, and grouting device 3 is located on the slide block 52; Slip casting machine also comprises barrel 8 and divides device of air 9 that barrel 8 is connected with grouting device 3, divides device of air 9 to be connected with air compressor, and has a plurality of gas-distributing pipes 91 to be connected with cylinder 51 respectively.
Claims (8)
1, a kind of multi-functional mechanical slip casting machine comprises frame and motor, it is characterized in that, also comprises:
---grouting device is used for mud is injected mould;
---shaking device is used for fixing and vibrating mould;
---lowering or hoisting gear, for the grouting device lifting;
---slurry position detecting head, be connected with the PLC control system, be used to survey the height that mud injects, and send signal and give the PLC control system;
---the PLC control system is used to receive the signal of slurry position detecting head, and sends instruction control grouting device, shaking device and lowering or hoisting gear;
Described motor is connected with lowering or hoisting gear, and shaking device and lowering or hoisting gear are arranged on the frame, and grouting device is located on the lowering or hoisting gear.
According to the described slip casting machine of claim 1, it is characterized in that 2, described shaking device comprises workbench, vibrations die holder and electronic electromagnetic shaker, stationary table is on frame, the vibrations die holder is made of metal, and is installed on the workbench, and vibrations die holder lower end connects electronic electromagnetic shaker.
According to the described slip casting machine of claim 1, it is characterized in that 3, described slurry position detecting head is made up of two conducting metal rods, is fixed on the grouting device, slurry position detecting head connects the PLC control system by lead.
According to the described slip casting machine of claim 1, it is characterized in that 4, described slip casting machine also comprises barrel, barrel is connected with grouting device.
According to the described slip casting machine of claim 1, it is characterized in that 5, described grouting device and shaking device can be two covers arranged side by side, three covers or many covers.
According to the described slip casting machine of claim 1, it is characterized in that 6, described lowering or hoisting gear is provided with cylinder and slide block, cylinder is connected with slide block, and grouting device is located on the slide block.
According to the described slip casting machine of claim 6, it is characterized in that 7, described slip casting machine also comprises air compressor.
According to the described slip casting machine of claim 7, it is characterized in that 8, described slip casting machine also comprises the branch device of air, divide device of air to be connected, and have a plurality of gas-distributing pipes to be connected with cylinder respectively with air compressor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920055483U CN201385357Y (en) | 2009-04-20 | 2009-04-20 | Multifunctional machinery grouting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200920055483U CN201385357Y (en) | 2009-04-20 | 2009-04-20 | Multifunctional machinery grouting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201385357Y true CN201385357Y (en) | 2010-01-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200920055483U Expired - Lifetime CN201385357Y (en) | 2009-04-20 | 2009-04-20 | Multifunctional machinery grouting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201385357Y (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102632541A (en) * | 2012-04-24 | 2012-08-15 | 贵州博典建材化工科技有限公司 | Method for carrying out foam slurry core filling in chemical foaming manner |
| CN102632538A (en) * | 2012-04-24 | 2012-08-15 | 贵州博典建材化工科技有限公司 | Combined type multifunctional foam slurry core filling method |
| CN102672798A (en) * | 2012-04-24 | 2012-09-19 | 贵州博典建材化工科技有限公司 | Simple production method for foam slurry core-filled building blocks |
| CN102672797A (en) * | 2012-04-24 | 2012-09-19 | 贵州博典建材化工科技有限公司 | Slip casting method of foam slurry heat-preservation wallboard |
| CN102717423A (en) * | 2012-04-24 | 2012-10-10 | 贵州博典建材化工科技有限公司 | Simple method for producing heat-preserving wallboard containing foam slurry |
| CN103433999A (en) * | 2013-08-13 | 2013-12-11 | 贵州博典建材化工科技有限公司 | Material position automatic control foam slurry core filling machine |
| CN103660008A (en) * | 2012-09-18 | 2014-03-26 | 泉州市三联机械制造有限公司 | Automatic grouting machine for light wallboards |
| CN105856386A (en) * | 2016-05-31 | 2016-08-17 | 广西亿品投资有限公司 | Grouting baffle of full-automatic foam concrete grouting machine |
| CN106313277A (en) * | 2016-08-31 | 2017-01-11 | 泉州坤泰机械精工制造有限公司 | Ceramic slurry injection forming system |
| CN103612317B (en) * | 2013-08-13 | 2017-05-03 | 绿建科技集团新型建材高技术有限公司 | Multipurpose foam slurry core filling machine capable of controlling material level automatically |
-
2009
- 2009-04-20 CN CN200920055483U patent/CN201385357Y/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102632541A (en) * | 2012-04-24 | 2012-08-15 | 贵州博典建材化工科技有限公司 | Method for carrying out foam slurry core filling in chemical foaming manner |
| CN102632538A (en) * | 2012-04-24 | 2012-08-15 | 贵州博典建材化工科技有限公司 | Combined type multifunctional foam slurry core filling method |
| CN102672798A (en) * | 2012-04-24 | 2012-09-19 | 贵州博典建材化工科技有限公司 | Simple production method for foam slurry core-filled building blocks |
| CN102672797A (en) * | 2012-04-24 | 2012-09-19 | 贵州博典建材化工科技有限公司 | Slip casting method of foam slurry heat-preservation wallboard |
| CN102717423A (en) * | 2012-04-24 | 2012-10-10 | 贵州博典建材化工科技有限公司 | Simple method for producing heat-preserving wallboard containing foam slurry |
| CN103660008A (en) * | 2012-09-18 | 2014-03-26 | 泉州市三联机械制造有限公司 | Automatic grouting machine for light wallboards |
| CN103433999A (en) * | 2013-08-13 | 2013-12-11 | 贵州博典建材化工科技有限公司 | Material position automatic control foam slurry core filling machine |
| CN103612317B (en) * | 2013-08-13 | 2017-05-03 | 绿建科技集团新型建材高技术有限公司 | Multipurpose foam slurry core filling machine capable of controlling material level automatically |
| CN103433999B (en) * | 2013-08-13 | 2017-07-04 | 湖南晨熙绿色建筑产业有限公司 | Automatically control the foam slurry core filling machine of material position |
| CN105856386A (en) * | 2016-05-31 | 2016-08-17 | 广西亿品投资有限公司 | Grouting baffle of full-automatic foam concrete grouting machine |
| CN106313277A (en) * | 2016-08-31 | 2017-01-11 | 泉州坤泰机械精工制造有限公司 | Ceramic slurry injection forming system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Chaozhou City West Ji Jie craft ceramics factory Assignor: Guo Senzhen|Liu Shuyong|Guo Guixiao|Guo Honghua Contract record no.: 2011440000716 Denomination of utility model: Multifunctional machinery grouting machine Granted publication date: 20100120 License type: Exclusive License Record date: 20110719 |
|
| CX01 | Expiry of patent term |
Granted publication date: 20100120 |
|
| CX01 | Expiry of patent term |