CN102672798A - Simple production method for foam slurry core-filled building blocks - Google Patents
Simple production method for foam slurry core-filled building blocks Download PDFInfo
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- CN102672798A CN102672798A CN2012101314505A CN201210131450A CN102672798A CN 102672798 A CN102672798 A CN 102672798A CN 2012101314505 A CN2012101314505 A CN 2012101314505A CN 201210131450 A CN201210131450 A CN 201210131450A CN 102672798 A CN102672798 A CN 102672798A
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Abstract
The invention relates to a simple production method for foam slurry core-filled building blocks, and belongs to the technical field of building block production. Novel composite thermal insulation building blocks are produced in a mechanical production, manual pushing, full-automatic grouting and natural curing combined mode. The technical key points are that the method comprises the following steps of: conveying prepared materials to a stirrer 1, uniformly stirring, forming hollow building blocks by using a building block forming machine 2, manually conveying the hollow building blocks to a primary curing site by using a forklift 3, performing natural curing, manually conveying the hollow building blocks to a building block conveyor 6 at a foam slurry core filling machine 7 in sequence by using a forklift 5 after the hollow building blocks have certain concrete curing strength, and performing full-automatic grouting on the hollow building blocks by using the foam slurry core filling machine 7 to obtain core-filled building blocks; and manually conveying the core-filled building blocks to a secondary curing site 9 by using a forklift 8, performing natural curing, manually conveying the building blocks to a storage yard 11 by using a forklift 10 after foam slurry is solidified in cavities of the building blocks, stacking, and further performing natural curing.
Description
Technical field
The present invention relates to the production method of building block, be specifically related to the simple production method that the foam slip is filled out the core building block.
Background technology
It is a kind of novel composite thermal insulation building block that the foam slip is filled out the core building block, has overcome major defect and problem that existing insulation blocks and insulation material exist.For example, China's existing heat insulating wall material made fire prevention poor durability, service life is short; Block surfaces has been prone to powder, scrapes rough layer cracking, hollowing, comes off, drying shrinkage value is big; Block surfaces intensity is low, in transportation and handling process, causes breakage easily; The building block complex manufacturing, problem such as production cost is high, and construction is numerous and diverse has realized the upgrading to current all kinds of insulation blocks.
Foam slip of the present invention is filled out the simple production method of core building block; The mode that adopts machinery production, artificial propelling movement, full-automatic slip casting and natural curing to combine is produced novel composite thermal insulation building block; Look into newly through science and technology; The method that does not also have both at home and abroad this production composite heat insulation block, thereby this production method has significant creativeness, novelty and practicality, is a kind of brand-new composite heat insulation block production method.This method has significantly reduced the input of equipment, and output can not reduce, and human configuration is also few, drops into for a short time, and cost is low, produces reliably, is prone to promote, and in being fit to, scalp scale and production, good social benefit and economic benefit is arranged.
Summary of the invention
The purpose of this invention is to provide a kind of foam slip and fill out the simple production method of core building block,, reduce cost, in satisfying, the needs of small-scale production to reduce the input of equipment.Obtained success through inventor's research.
The simple production method that foam slip of the present invention is filled out the core building block thes contents are as follows:
1, a kind of foam slip is filled out the simple production method of core building block, it is characterized in that, the equipment of this production method is filled out equipment such as core machine, fork truck and PLC cyclelog and combined by certain way by mixer, block machine, block conveyor, foam slip; After production process comprises the steps: confected materials sent into mixer and stir; Building-block is by the block machine moulding; Use fork truck that building-block is transported to first maintenance place by manual work; And in chronological sequence order is arranged in order, and carries out 4-8 hour natural curing, treat that building-block possesses certain concrete curing intensity after; Using fork truck to be sent to the foam slip successively by the sequencing of curing time by manual work fills out on the block conveyor at core machine place, fills out the core machine by the foam slip it is carried out full-automatic slip casting; Building-block slip casting promptly becomes and fills out the core building block after accomplishing, and uses fork truck that it is transported to the place of maintenance for the second time by manual work then; And in chronological sequence order is arranged in order, and according to the difference of expanded material, carries out 1-8 hour natural curing; Treat that the foam slip solidifies in the cavity of building block; Use fork truck to transport it to stockyard successively by manual work again, and sign indicating number is in heaps, further carries out natural curing by the sequencing of curing time.
2, the compound mode of equipment in the said production line; Be meant different according to the requirement of whole production line production capacity and each production efficiency of equipment; Each equipment is carried out multiple combination and collocation; Article one, production line can be by one to five block machine, and a foam slip is filled out core machine, a block conveyor, and equipment such as a plurality of simple and easy fork trucks combines.
3, to fill out the core machine be that a kind of multifunctional assembled foam slip is filled out the core machine to said foam slip; This equipment is under the PLC programme-control; Both can adopt the mode of physical blowing to produce the foam slip; Also can adopt the mode of chemical blowing to produce the foam slip, also can adopt multiple compound mode to produce the foam slip as required; This equipment is wherein starched sensing equipment and is comprised a slurry position detecting head, slurry level sensor and a slurry detecting head lowering or hoisting gear by conveying worm, weighing device, powder additives metering conveyer, regularly metering valve, foam device, slip mixer, slip bucket, slurry sensing equipment, slip are filled out core valve, tremie pipe and PLC program control system and formed; After foam slip after stirring gets into the slip bucket, fill out core valve by slurry sensing equipment control slip building-block is carried out slip casting.
4, said foam slip is meant ardealite foam slip, desulfurated plaster foam slip, fluorgypsum foam slip, sulphate aluminium cement foam slip, sulphate aluminium cement and flyash mix-froth slip, ordinary cement foam slip, ordinary cement and flyash mix-froth slip etc.
Its technique effect is: the present invention treats that through in the cavity of building-block, injecting the foam slip foam slip solidifies, and promptly generates foam slip composite heat insulation block.It is low to solve the surface strength that current most of insulation blocks exists, poor durability, and fire protecting performance is poor, drying shrinkage value is big, and body of wall is easy to crack, occurs hollowing easily and problem such as comes off.
To needing in the current similar product production process steam press maintenance is carried out in building block, energy consumption is high, the problem of " secondary pollution " occurs; The present invention takes in the automated production process; Under the nature of normal temperature and pressure, divide three phases to carry out non-evaporating foster maintenance method, do not need fire coal to carry out high-pressure steaming and cultivating; Realized " secondary energy-saving ", stopped " secondary pollution ".
The mode that the present invention simultaneously adopts machinery production, artificial propelling movement, full-automatic slip casting and natural curing to combine is produced novel composite thermal insulation building block, is a kind of brand-new composite heat insulation block production technology.Significantly reduced the input of equipment, cost is low, produces reliably, is prone to promote, and has good social benefit and economic benefit.
Description of drawings
Fig. 1 fills out the process chart of the simple production method of core building block for the foam slip.
Fig. 2 is the sketch map of supporting plate and building block
Fig. 3 is the vertical view of supporting plate and building block
Fig. 4 is simple and easy fork truck
Fig. 5 fills out the front view of core machine for multifunctional assembled foam slip
Fig. 6 fills out the side view of core machine for multifunctional assembled foam slip
Fig. 7 fills out the simple production method sketch map of core building block for 130 cubic metres of foam slips of split run daily output
The specific embodiment
Technological process of filling out the simple production method of core building block shown in Figure 1 for a kind of foam slip, wherein: 1, mixer, 2, block machine; 3, fork truck, 4, first maintenance place, 5, fork truck; 6, block conveyor, 7, the foam slip fills out the core machine, 8, fork truck; 9, maintenance place for the second time, 10, fork truck, 11, the stockyard.
Like Fig. 2, shown in Figure 3, building block a is positioned on the supporting plate b, and supporting plate b is the flat board that has bracing frame.
Fig. 4 is simple and easy fork truck.
Like Fig. 5, shown in Figure 6; Multifunctional assembled foam slip is filled out the core machine and comprised: conveying worm 701, conveying worm 702, powder additives spiral metering conveyer 703, counting scale 704, powder additives hopper 705, liquid additive storage vat 706, blowing agent storage vat 707, water tank 708, pneumatic timing metering valve 709, LOAD CELLS 710, channel-section steel 711, bucket 712, operated pneumatic valve 713, decelerator 714, chain 715, foam maker 716, motor 717, belt 718, self priming pump 719, slip operated pneumatic valve 720, slip bucket 721, pneumatic slip are filled out core valve 722, cylinder 723, slurry position detecting head 724, tremie pipe 725, slip mixer 726; Under the PLC programme-control; The foam slip is filled out the core machine and both can have been adopted the mode of physical blowing to produce the foam slip; Also can adopt the mode of chemical blowing to produce the foam slip, also can adopt multiple compound mode to produce the foam slip as required.If adopt the mode of physical blowing to prepare the foam slip, its implementation process is following: powder is transported to bucket 712 from conveying worm 701 and 702 respectively, is weighed by LOAD CELLS 710; When the weight that reaches setting, auger conveyor stops charging, and operated pneumatic valve 713 is opened; Powder gets into slip mixer 726, and the water of water tank 708 gets into the slip mixer through pneumatic timing metering valve 709 and powder stirs into slip, and delivery pump 719 is pumped into foam maker 716 with blowing agent subsequently; Air compressor is pressed into foam maker 716 with pressure-air simultaneously, and both mix the formation significant foam, and foam is pressed into slip mixer 726 by pressure-air subsequently; Stir mixedly with slip, obtain the foam slip, slip operated pneumatic valve 720 is opened subsequently; The foam slip gets into slip bucket 721, and when building-block was transported to grouting mouth below, cylinder 723 promoted slurry position detecting heads 724 and moves down; Arrive at the desired location in the building block cavity, pneumatic slip is filled out core valve 722 and is opened, and the foaming slip injects in the cavity of building block from tremie pipe 725; When slurry level touched slurry position detecting head 724, under the effect of slurry sensing equipment, pneumatic slip was filled out core valve 722 and is closed; Stop slip casting, move on the detecting head 724 of slurry position, the composite heat insulation block that obtains is transported by block conveyor 6.
If adopt the mode of chemical blowing to prepare the foam slip, its implementation process is following: at first foam device quits work under the PLC programme-control, and cement and flyash are transported to bucket 712 by conveying worm 701 and conveying worm 702 respectively; Powder additives gets into bucket 712 through powder additives spiral metering conveyer 703 metering backs simultaneously, is weighed by LOAD CELLS 710, when the weight that reaches setting; Conveying worm stops charging, and operated pneumatic valve 713 is opened, and powder gets into slip mixer 726; The water of water tank 708 gets into slip mixer 726 through pneumatic timing metering valve 709, and liquid additive also gets into slip mixer 726 through pneumatic timing metering valve 709 from storage vat 706 subsequently, stirs into slip with powder; Slip operated pneumatic valve 720 is opened subsequently, and slip gets into slip bucket 721, when building-block is transported to the grouting port below; Cylinder 723 promotes slurry position detecting head 724 and moves down, and arrives at the desired location in the building block cavity, and pneumatic slip is filled out core valve 722 and opened; Slip injects in the cavity of building block from tremie pipe 725; When slurry level touched slurry position detecting head, under the effect of slurry sensing equipment, pneumatic slip was filled out core valve 722 and is closed; Move on the detecting head 724 of slurry position, the composite heat insulation block that obtains is transported by block conveyor 6.
In addition, also can be as required, under the PLC programme-control; To various powders and additive; And modes such as physical blowing, chemical blowing are carried out multiple choices and combination, through the relevant apparatus of this equipment, prepare the various foam slips that are used to produce composite heat insulation block.Then building-block is carried out slip casting.
Application example:
Fig. 7 produces the simple production method sketch map that 130 cubic metres of foam slips are filled out the core composite heat insulation block daily for split run, and scope of the present invention is not limited to this, and it requires protection domain to be recorded in each claim of claim.
The production line that 130 cubic metres of foam slips of split run daily output are filled out the core composite heat insulation block is by 4 mixers, 4 make-up machines, and 1 foam slip is filled out the core machine, 1 block conveyor, 12 equipment such as simple and easy fork truck are formed.Every mixer disposes 1 people, and every make-up machine disposes 1 people, and the foam slip is filled out the core machine and disposed 3 people; Configuration 4 people are transported in first maintenance, and configuration 4 people are transported in the secondary maintenance, are transported to the stockyard and dispose 4 people; 4-8 people is disposed in the pile entrucking as required, about 15 mu of production sites, 2 mu in wherein first maintenance place; 2 mu in the place of maintenance for the second time, 9 mu in stockyard, 2 mu of transport routes.Raw material is an example with cement 10%, stone flour 40%, river sand 20%, rubble 30%, after raw material is prepared, pours each mixer into; Add suitable quantity of water, and stir, by block machine a, block machine b, block machine c, block machine d with the building-block moulding; Use fork truck 3 that building-block is transported to first maintenance place a, first maintenance place b, first maintenance place c, first maintenance place d by manual work; And in chronological sequence order is arranged in order, and carries out 4-8 hour natural curing, treat that building-block possesses certain concrete curing intensity after; Use fork truck 5 to be sent to block conveyor 6 successively by manual work by the sequencing of curing time; Be sent to the foam slip by block conveyor 6 again and fill out core machine 7 places and carry out full-automatic slip casting, building-block promptly becomes composite heat insulation block after accomplishing slip casting; After composite heat insulation block runs to the other end of block conveyor, use fork truck 8 that it is transported to the place of maintenance for the second time 9 by manual work, and in chronological sequence order is arranged in order; Difference according to expanded material; Carry out 1-8 hour natural curing, treat that the foam slip solidifies in the cavity of building block, use fork truck 10 to transport it to stockyard 11 successively by manual work again by the sequencing of curing time; And sign indicating number is in heaps, further carries out natural curing.
Claims (4)
1. a foam slip is filled out the simple production method of core building block, it is characterized in that, the production line of this method is filled out equipment such as core machine, fork truck and PLC cyclelog and combined by certain way by mixer, block machine, block conveyor, foam slip; After production process comprises the steps: confected materials sent into mixer and stir; Building-block is by the block machine moulding; Use fork truck that building-block is transported to first maintenance place by manual work; And in chronological sequence order is arranged in order, and carries out 4-8 hour natural curing, treat that building-block possesses certain concrete curing intensity after; Using fork truck to be sent to the foam slip successively by the sequencing of curing time by manual work fills out on the block conveyor at core machine place, fills out the core machine by the foam slip it is carried out full-automatic slip casting; Building-block slip casting promptly becomes and fills out the core building block after accomplishing, and uses fork truck that it is transported to the place of maintenance for the second time by manual work then; And in chronological sequence order is arranged in order, and according to the difference of expanded material, carries out 1-8 hour natural curing; Treat that the foam slip solidifies in the cavity of building block; Use fork truck to transport it to stockyard successively by manual work again, and sign indicating number is in heaps, further carries out natural curing by the sequencing of curing time.
2. a kind of foam slip according to claim 1 is filled out the simple production method of core building block; It is characterized in that the compound mode of equipment in the said production line is meant different according to the requirement of whole production line production capacity and each production efficiency of equipment; Each equipment is carried out multiple combination and collocation; Article one, production line can be by one to five block machine, and a foam slip is filled out core machine, a block conveyor, and equipment such as a plurality of simple and easy fork trucks combines.
3. a kind of foam slip according to claim 1 is filled out the simple production method of core building block; It is characterized in that; It is that a kind of multifunctional assembled foam slip is filled out the core machine that said foam slip is filled out the core machine, and this equipment both can adopt the mode of physical blowing to produce the foam slip under the PLC programme-control; Also can adopt the mode of chemical blowing to produce the foam slip, also can adopt multiple compound mode to produce the foam slip as required; This equipment is wherein starched sensing equipment and is comprised a slurry position detecting head, slurry level sensor and a slurry detecting head lowering or hoisting gear by conveying worm, weighing device, powder additives metering conveyer, regularly metering valve, foam device, slip mixer, slip bucket, slurry sensing equipment, slip are filled out core valve, tremie pipe and PLC program control system and formed; After slip after stirring gets into the slip bucket, fill out core valve by slurry sensing equipment control slip building-block is carried out slip casting.
4. a kind of foam slip according to claim 1 is filled out the simple production method of core building block; It is characterized in that said foam slip is meant ardealite foam slip, desulfurated plaster foam slip, fluorgypsum foam slip, sulphate aluminium cement foam slip, sulphate aluminium cement and flyash mix-froth slip, ordinary cement foam slip, ordinary cement and flyash mix-froth slip etc.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012101314505A CN102672798A (en) | 2012-04-24 | 2012-04-24 | Simple production method for foam slurry core-filled building blocks |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012101314505A CN102672798A (en) | 2012-04-24 | 2012-04-24 | Simple production method for foam slurry core-filled building blocks |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434005A (en) * | 2013-09-10 | 2013-12-11 | 乔明云 | Special-purpose grouting machine of self-insulated building block |
Citations (4)
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|---|---|---|---|---|
| CN2815650Y (en) * | 2005-07-12 | 2006-09-13 | 谢永杰 | Complete production equipment for concrete building blocks |
| EP2070671A1 (en) * | 2007-12-10 | 2009-06-17 | CELLUMAT, naamloze vennootschap | Method for manufacturing layered building components |
| CN201385357Y (en) * | 2009-04-20 | 2010-01-20 | 郭森镇 | Multifunctional machinery grouting machine |
| CN101767365A (en) * | 2010-01-22 | 2010-07-07 | 扬州威奥重工机械有限公司 | Production method of concrete grouting compound heat-insulating building block |
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2012
- 2012-04-24 CN CN2012101314505A patent/CN102672798A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2815650Y (en) * | 2005-07-12 | 2006-09-13 | 谢永杰 | Complete production equipment for concrete building blocks |
| EP2070671A1 (en) * | 2007-12-10 | 2009-06-17 | CELLUMAT, naamloze vennootschap | Method for manufacturing layered building components |
| CN201385357Y (en) * | 2009-04-20 | 2010-01-20 | 郭森镇 | Multifunctional machinery grouting machine |
| CN101767365A (en) * | 2010-01-22 | 2010-07-07 | 扬州威奥重工机械有限公司 | Production method of concrete grouting compound heat-insulating building block |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434005A (en) * | 2013-09-10 | 2013-12-11 | 乔明云 | Special-purpose grouting machine of self-insulated building block |
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Application publication date: 20120919 |