CN106313277A - Ceramic slurry injection forming system - Google Patents
Ceramic slurry injection forming system Download PDFInfo
- Publication number
- CN106313277A CN106313277A CN201610945242.7A CN201610945242A CN106313277A CN 106313277 A CN106313277 A CN 106313277A CN 201610945242 A CN201610945242 A CN 201610945242A CN 106313277 A CN106313277 A CN 106313277A
- Authority
- CN
- China
- Prior art keywords
- slurry
- station
- plaster mold
- guide rail
- slip casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002002 slurry Substances 0.000 title claims abstract description 95
- 239000000919 ceramic Substances 0.000 title claims abstract description 35
- 238000002347 injection Methods 0.000 title abstract description 11
- 239000007924 injection Substances 0.000 title abstract description 11
- 239000011505 plaster Substances 0.000 claims abstract description 87
- 238000001035 drying Methods 0.000 claims abstract description 33
- 238000007569 slipcasting Methods 0.000 claims description 51
- 230000015572 biosynthetic process Effects 0.000 claims description 27
- 239000011440 grout Substances 0.000 claims description 27
- 238000004513 sizing Methods 0.000 claims description 24
- 238000009990 desizing Methods 0.000 claims description 16
- 230000000694 effects Effects 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 5
- 241000237858 Gastropoda Species 0.000 claims description 2
- 229920002472 Starch Polymers 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 230000018199 S phase Effects 0.000 claims 1
- 230000000391 smoking effect Effects 0.000 claims 1
- 239000008107 starch Substances 0.000 claims 1
- 239000000047 product Substances 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000013589 supplement Substances 0.000 abstract description 2
- 238000000605 extraction Methods 0.000 abstract 1
- 230000009469 supplementation Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- 238000000465 moulding Methods 0.000 description 8
- 238000002372 labelling Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 239000006071 cream Substances 0.000 description 2
- 229910052602 gypsum Inorganic materials 0.000 description 2
- 239000010440 gypsum Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/261—Moulds therefor
- B28B1/262—Mould materials; Manufacture of moulds or parts thereof
- B28B1/264—Plaster
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Abstract
The invention provides a ceramic slurry injection forming system. When a slurry injection device injects slurry into a plaster mold, a movable supporting pipe rises up from the bottom of the plaster mold while being subjected to slurry injection, so that the phenomenon that air is mixed in slurry due to mutual collision of the slurry can be avoided during slurry injection; meanwhile, a rotating part drives the plaster mold to rotate to enable the slurry in the plaster mold to be uniformly distributed; a slurry supplementation device supplements the slurry to the plaster mold, so that the phenomenon of unstable size and thickness of a product due to the fact that the plaster mold is not full of the slurry because of various reasons in the slurry injection device is avoided; a drying device enables the plaster mold to absorb the slurry for forming; a main pipe in a slurry extraction part is connected with a vacuum pump, so that residual slurry in the plaster mold can be extracted; a slurry throwing part drives the plaster mold to move, so that a little of slurry extracted from the bottom of the plaster mold is thrown to the inner wall of the plaster mold so as to be absorbed by the inner wall; and therefore, the ceramic slurry injection forming system provided by the invention is high in automation degree and high in product quality, and is relatively clean in production and high in production efficiency.
Description
Technical field
The invention belongs to ceramic molding equipment technical field, be specifically related to a kind of ceramic grout formation system.
Background technology
Injection forming is a kind of ancient and traditional shaping method of ceramics, applies extremely wide.Every complex-shaped, do not advise
Then, wall is thin, volume is big and dimensional requirement is the tightest implements can use slip casting method molding.Including general domestic ceramics class
Vase, soup bowl, vegetable dish, teapot, the toilet seat of sanitary ware class, washbowl, variously-shaped technique porcelain, the most suitable one
Divide industrial ceramics, special cermacis product etc..But, current injection forming is separate unit manual operation, manual operation labor intensity is big,
Production efficiency is low.
The patent of Patent No. CN202964845U provides a kind of mechanization degree height, reduces labor strength, raw
Produce a kind of ceramic hollow kettle class injection forming automatic production line that efficiency is high, although forming process uses mechanized operation, but
It is, after having noted slurry, in there may be plaster mold due to a variety of causes, not to be full of mud, so that product size and thickness
Inconsistent；After injection forming, need to overturn plaster mold pour out unnecessary mud, but molding in plaster mold during upset
Gypsum Fibrosum the most damaged, and the process that mud is poured out can cause production site the most dirty and messy, and slip casting process is due to slip casting
Farther out, mud can produce when injecting in mould mutually to clash into and be easier to cause air entrainment in mud pipe distance plaster mold, produces
Bubble, although have mould automatic rotating device that plaster mold is carried out rotation and can eliminate bubble, but efficiency is low, and can not
Ensure bubble, unstable product quality are completely eliminated.
Summary of the invention
It is an object of the invention to provide that a kind of automaticity is high, good product quality can be produced, produce and more clean
And the ceramic grout formation system that production efficiency is high.
The invention provides a kind of ceramic grout formation system, including: supporting part, the conveying being arranged on supporting part dress
Put, drying device, grouting device, benefit sizing device, slurry removing device and control portion, conveyer device comprises: be arranged on supporting part
Annular guide rail, a plurality of be slidably mounted on guide rail hold component and the first driver element being arranged on supporting part,
First driver element is fixing with the side holding the component ring heart towards guide rail to be connected, and guide rail is divided into multiple station, the one of guide rail
End is for picking and placeing station, and slip casting station, benefit slurry station and desizing station are sequentially positioned on guide rail along the direction that plaster mold runs, and
Pick and place station, slip casting station, mend slurry station and desizing station between guide rail area all have drying station；Drying device comprises:
The casing being arranged on supporting part and cover on drying station and the blower fan being connected with casing；Grouting device is positioned at slip casting
Station, comprises: slip casting portion and be arranged on the rotating part below slip casting portion；Mend sizing device and be positioned at benefit slurry station, comprise slip casting
Portion；Slurry removing device is positioned at desizing station, comprises: takes out slurry portion and is arranged on the rotating part taking out plaster mold operation downstream, slurry portion；
Slip casting portion, take out slurry portion and all comprise: the first support, be fixed on the first support and comprise two columns being vertically arranged second
Frame, house steward, many one end are connected with house steward and fixing fixing arm on the secondary support bracket, movable arm, movable arm
One end is slidably connected with the other end of corresponding fixing arm, and multiple valves being separately mounted on fixing arm, with multiple
Movable arm connect the first lifter plate that end fixes, and fixing with the first lifter plate is connected and be slidably mounted on two vertical
Elevation driving unit on post, wherein, the slip casting portion of grouting device, mends the slip casting portion of sizing device and to take out first support in slurry portion equal
Being arranged on supporting part and lay respectively at the slip casting station above guide rail, mend slurry station and desizing station, slip casting portion starches with mending
Device also comprises stock tank, and slip casting portion is connected with stock tank with the house steward mending sizing device, takes out slurry portion and also comprises vacuum pump, vacuum pump
It is connected with the house steward taking out slurry portion；Rotating part comprises: the installing plate being arranged on supporting part, some installations are on a mounting board
The second lifter plate, multiple one end that the piston rod of the first cylinder and the first cylinder is connected are rotatably installed on the second lifter plate
Rotating shaft, the pallet of multiple other ends being separately fixed at rotating shaft, multiple are fixed on the second lifter plate and drive even with rotating shaft
The 3rd lifter plate that the piston rod of the first motor connect, the second cylinder being fixed on the first support and the second cylinder is connected,
And multiple respectively with pallet one_to_one corresponding and the pressed component that is rotatably installed in the 3rd lifter plate；Control portion and conveyer device,
Drying device, grouting device, benefit sizing device, slurry removing device circuit connect, wherein, and the axis of pallet and corresponding compression structure
The axis of part overlaps, and pressed component is provided centrally with the second through hole, the axis of multiple pressed components respectively with slip casting portion
The axis of multiple movable arms coincides, and through the second through hole when movable arm moves downward, takes out the first support edge in slurry portion
Horizontal direction extends to side, and the rotating part going out sizing device is arranged on the elongated area of the first support taking out slurry portion.
The ceramic grout formation system of the present invention can also do and further improve restriction: hold the component width at guide rail
Side sets up at least one and holds hole, arranges at least one row and hold hole on circular orbit length direction.
The ceramic grout formation system of the present invention can also do and further improve restriction: the two ends holding component are respectively mounted
Roller.The component frictional force when slide on rails is held for reducing.
The ceramic grout formation system of the present invention can also do and further improve restriction: the first driver element comprises: two
Individual be rotatably installed on supporting part and be positioned at guide rail two ends driving wheel, be arranged on supporting part and with a drive wheel
The chain that the second motor connected is meshed with driving wheel, the profile after chain installation on the drive wheel and the interior guide rail of guide rail
Profile identical, the side holding the component interior guide rail towards guide rail is fixed on chain, holds component with the rotation of chain
Guide rail moves.
The ceramic grout formation system of the present invention can also do and further improve restriction: elevation driving unit comprises: two
Individual be slidably mounted on respectively on two columns and be separately fixed at the slide block at the first lifter plate two ends, two ends are rotatably installed in respectively
Cross bar on two slide blocks, two tooth bars being separately mounted on two columns, two two ends being set in cross bar and point
Not with two tooth bar meshed gears, be sleeved on the worm gear in the middle part of cross bar, the 3rd motor that is fixed on the first lifter plate and
The worm screw being arranged on the motor shaft of the 3rd motor and engage with worm gear.
The ceramic grout formation system of the present invention can also do and further improve restriction: relative with tooth bar on two columns
Side be respectively arranged with slide rail.For reducing frictional force when slide block slides.
The ceramic grout formation system of the present invention can also do and further improve restriction: be set with in the rotating shaft of pressed component
Flexible parts, elastomeric element is folded between the 3rd lifter plate and the pressure strip of pressed component.Elastomeric element is used for buffering pressure
The tight component pressure when compressing plaster mold, it is to avoid the unexpected stress of plaster mold is excessive and impaired.
The ceramic grout formation system of the present invention can also do and further improve restriction: the connection end of movable arm is arranged
There is sealing ring.For improving sealing when movable arm slides on fixing arm.
The ceramic grout formation system of the present invention can also do and further improve restriction: be provided with on the second lifter plate to
Few first guide post, position corresponding with described first guide post on installing plate is provided with the first fairlead, and first
Guide post slides and is plugged in the first fairlead；3rd lifter plate is provided with at least second guide post, putting down of the first support
Panel and the corresponding position of the second guide post are provided with the second fairlead, and the second guide post slides and is plugged in the second fairlead
In.First guide post and the first fairlead are used for avoiding cylinder to shake during driving the second lifter plate raising and lowering
Dynamic, the second guide post and the second fairlead are used for avoiding cylinder to shake during driving the 3rd lifter plate raising and lowering
Dynamic, thus affect the life-span of equipment.
Ceramic grout formation system involved in the present invention, because grouting device is when for gypsum mould grouting, movable arm
Stretching into bottom plaster mold, elevation driving unit drives the first lifter plate slowly to rise, thus drive activity arm slowly rises, and makes
The slip casting on one side of movable arm while moving up, so it can be avoided that make because mud mutually clashes into during slip casting
Air entrainment in mud, thus produce bubble, and due to during slip casting, under the second air cylinder driven the 3rd lifter plate
Fall, first air cylinder driven the second lifter plate rises, so that plaster mold is clamped by pallet and pressed component, the first motor drives
Axis of rotation, rotating shaft drives pallet to rotate, so that plaster mold rotates so that the mud in plaster mold is evenly distributed, simultaneously
The bubble existed in also being able to eliminate mud；Benefit sizing device is set, supplements mud for plaster mold, it is to avoid plaster mold fills in slip casting
Cause the size of product and thickness unstable in putting owing to a variety of causes does not fill mud, grouting device with mend sizing device it
Between be provided with drying device, carry out mend slurry time, the serosity in plaster mold significantly reduces because of being partly absorbed, and reduces inspection
Survey error；Being connected with vacuum pump owing to taking out the house steward in slurry portion, movable arm can reach bottom plaster mold downwards, so,
Mud unnecessary in plaster mold can be extracted out, it is to avoid mud spills and plaster mold destruction, gets rid of slurry portion and plaster mold can be driven to turn
Dynamic, thus a small amount of mud unpumped bottom plaster mold is thrown to plaster film inwall and is absorbed by inwall, it is to avoid it is the thickest bottom product,
Therefore the ceramic grout formation system not only automaticity height of the present invention, good product quality, and production is more cleaned, is produced
Efficiency is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of ceramic grout formation system in embodiments of the invention；
Fig. 2 is the station division figure of ceramic grout formation system in embodiments of the invention；
Fig. 3 is part-structure enlarged drawing in embodiments of the invention；
Fig. 4 is the structural representation holding component in embodiments of the invention；
Fig. 5 is the structural representation of grouting device in embodiments of the invention；
Fig. 6 is the side view of grouting device in embodiments of the invention；
Fig. 7 is the structural representation in slip casting portion in embodiments of the invention；
Fig. 8 is the schematic enlarged-scale view of labelling A in Fig. 5 in embodiments of the invention；
Fig. 9 is the schematic enlarged-scale view of labelling B in Fig. 7 in embodiments of the invention；
Figure 10 is the latter half structural representation of rotating part in embodiments of the invention；
Figure 11 is that in embodiments of the invention, the master of Figure 10 regards-phantom；
Figure 12 is the upward view of Figure 10 in embodiments of the invention；
Figure 13 is the top half structural representation of rotating part in embodiments of the invention；
Figure 14 is the sectional view of Figure 13 in embodiments of the invention；
Figure 15 is the enlarged drawing of labelling C in Figure 14 in embodiments of the invention；
Figure 16 is the structural representation of slurry removing device in embodiments of the invention.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, real below
Execute example to combine accompanying drawing the ceramic grout formation system of the present invention is specifically addressed.
As it is shown in figure 1, ceramic grout formation system comprises: supporting part 10, conveyer device 20, drying device, grouting device
40, mend sizing device 50, slurry removing device 60 and control device 70.Supporting part 10 is used for supporting each device, conveyer device 20, is dried
Device, grouting device 40, benefit sizing device 50, slurry removing device 60 are installed on supporting part 10, and drying device 30 covers on conveying dress
Putting on 20, grouting device 40, benefit sizing device 50, slurry removing device 60 are sequentially arranged along the transport path of plaster mold.Control device 70
It is connected with conveyer device 20, drying device, grouting device 40, benefit sizing device 50, slurry removing device 60 circuit, is used for controlling conveying dress
Put 20, drying device, grouting device 40, mend sizing device 50, the operation of slurry removing device 60.
Conveyer device 20 is used for driving plaster mold to run.As it is shown on figure 3, conveyer device 20 comprises: guide rail 21, multiple hold
Component the 22, first driver element 23.Guide rail 21 be annular guide rail, guide rail 21 be the annular of strip, i.e. two ends be circular arc,
Centre is parallel straight line.As in figure 2 it is shown, be divided into multiple station on guide rail 21, one end of guide rail 21 for picking and placeing station 11, with
Direction in figure is seen, this one end is the left end of guide rail 21, and the direction run along plaster mold on guide rail 21 is sequentially Cementer
Position 12, mend slurry station 13 and desizing station 14, pick and place station 11, slip casting station 12, mend slurry station 13 and desizing station 14 it
Between all have drying station 15.Pick and place the plaster mold after station 11 can be put new plaster mold and take shaping and drying away, dry work
Position 15 is used for installing drying unit 30, and slip casting station 12, benefit slurry station 13 and desizing station 14 are respectively used to install grouting device
40, sizing device 50 and slurry removing device 60 are mended.
Multiple components 22 that hold are slidably mounted on guide rail 21.As shown in Figure 4, hold component 22 to comprise at least one and hold
Hole 221, the two ends holding component 22 are respectively mounted roller 222, and roller 222 holds component 22 for reduction and runs on guide rail 21
Time frictional force.In the present embodiment, hold component 22 there are on circular orbit width two to hold hole 221, at ring
Being arranged to 1 row on shape track length direction, one holds component 22 and can place two plaster molds.
Certainly, hold component 22 and can also have 1,3,4 etc. on circular orbit width and hold hole, hold
It is multiple rows of that component 22 can also be arranged to 2 rows, 3 rows etc. on circular orbit length direction, and the row holding component 22 setting should make
Hold the arc area end that component 22 is capable of on circular orbit to turn and be as the criterion.Determine with specific reference to being actually needed.
First driver element 23 is with making to hold component and can run by guide rail 21 annularly, and the first driver element 23 wraps
Contain: the second motor 231, at least two driving wheel 232, chain 233.Second motor 231 is arranged on supporting part 10, and with control
Device 70 circuit connects, and driving wheel 232 is rotatably installed on supporting part 10, and a driving wheel 232 and the second motor 231 drive even
Connecing, chain 233 is arranged on two driving wheels 232, and engages with two driving wheels 232.Chain 233 is arranged on driving wheel 232
Profile after on is identical with the profile of the interior guide rail of guide rail 21, and the side of the interior guide rail towards guide rail 21 holding component 22 is fixed
On chain 233, the second motor 231 runs, and drives driving wheel 232 to rotate so that chain 233 rotates, thus with holding structure
Part 22 runs on guide rail 21.
In the present embodiment, driving wheel 232 is two, lays respectively at 21 liang of circular arc ends of guide rail, and with the radian of circular arc
Identical.The cross section of the interior rail linearity region of guide rail 21 is " u "-shaped, and the cross section in camber line region is " L " shape, and chain 233 is positioned at
In the " u "-shaped groove of the interior rail of guide rail 21, owing to the cross section in the interior rail camber line region of guide rail 21 is " L " shape, so driving wheel 232
Can engage with chain 233 at the two ends of guide rail 21.
Drying device 30 is for drying plaster mold, so that the mud drying and moulding absorbed on plaster mold,
As it is shown in figure 1, drying device 30 comprises: casing 31 and blower fan 32.Casing 31 is arranged on supporting part 10, and covers on guide rail 21
On, it is positioned on the drying station of guide rail 21.One end of guide rail 21 is the station picking and placeing plaster mold.Blower fan 32 is connected with casing 31
Logical, and be connected with controlling device 70 circuit, for for providing the hot blast drying plaster mold in casing 31.
Grouting device 40, for injecting mud for plaster mold, is arranged on supporting part 10, and is positioned at the Cementer of guide rail 21
On position 12, in the present embodiment, slip casting station 12 and pick and place and be provided with one section of casing 31 between station 11.As it is shown in figure 5, slip casting
Device 40 comprises: slip casting portion 41 and rotating part 42.
Slip casting portion 41 is for injecting mud for plaster mold.As shown in Figure 6, Figure 7, wherein, in Fig. 6, centrage deputy activity props up
Pipe 418, pallet 424, the axis of pallet 424.Slip casting portion 41 comprises: first support the 411, second support 412, stock tank 413, total
Pipe 414, many fixing arms 415, multiple valve the 416, first lifter plate 417, many movable arms 418 and elevation driving unit
419.In the present embodiment, fixing arm 415 and movable arm 418 are 8, and valve 416 is 8.
First support 411 is arranged on supporting part 10 and is positioned at the top of guide rail 21, and the first support 411 arranges eight
One through hole 4111, the second support 412 is fixed on the surface plate of the first support 411, comprises two and vertically set in the second support 412
The column 4121 put.Stock tank 413 is used for holding mud, and one end of house steward 414 is connected with stock tank 413.The one of fixing arm 415
End be connected with house steward 414,8 fixing arms 415 are set in row, row should with hold component 22 at circular orbit width
On the number holding hole consistent, and often the fixing arm 415 of row is positioned at and holds component 22 on circular orbit width
Corresponding holds on track when center, hole is run on guide rail 21.In the present embodiment, component 22 is held at circular orbit
Having two on width and hold hole, therefore 415 point of two row of 8 fixing arms is arranged, often row four.Every fixing arm
Being mounted on valve 416 on 415, valve 416 is connected with controlling device 70 circuit, and valve 416 is fixed on the second support 412,
For controlling the break-make of fixing arm 415.In the present embodiment, valve 416 is valve actuator.The one of 8 movable arms 418
End is slidably mounted on the other end of fixing arm 415 respectively, and this connection end is fixed on the first lifter plate 417, movable arm
This connection end of 418 is provided with sealing ring, for improving sealing when movable arm 418 slides on fixing arm 415.8
The other end of root activity arm 418 is corresponding with eight the first through holes 4111 respectively.
Elevation driving unit 419 is slidably mounted on two columns 4121, and the first lifter plate 417 is fixed on lifting and drives single
In unit 419, elevation driving unit 419 is for driving the first lifter plate 417 to move up and down, so that movable arm about 418
Mobile.Elevation driving unit 419 comprises: two slide blocks 4191, cross bar 4192, two gears 4193, two tooth bars 4194, worm gears
4195, the 3rd motor 4196, worm screw (not shown).Two slide blocks 4191 are slidably mounted on two columns 4121 respectively,
And it is separately fixed at the two ends of the first lifter plate 417.As it is shown in figure 9, side is respectively mounted a slide rail on two columns 4121
4122, for reducing frictional force when slide block 4191 slides, the bottom of slide rail 4122 is provided with block 4123, for anti-limited slip block
4191 exceed slide rail 4122 and the region of tooth bar 4194 when moving down.As shown in Figure 8, the two ends of cross bar 4192 rotate peace respectively
Being contained on two slide blocks 4191, two gears 4193 are set in the two ends of cross bar 4192.With slide rail on two columns 4121
4122 relative sides are respectively mounted a tooth bar 4123, and tooth bar 4123 is engaged by two gears 4193 respectively with corresponding.Snail
Wheel 4195 is sleeved in the middle part of cross bar 4192, and the 3rd motor 4196 is fixed on the first lifter plate 417, and with control device 70 circuit
Connect, the motor shaft of the 3rd motor 4196 is fixed with worm screw, worm and wheel 4195 engagement composition worm-and-wheel gear.
3rd motor 4196 works and by worm-and-wheel gear, cross bar 4192 is rotated, and two gears 4193 are along with cross bar
4192 rotate, and owing to gear 4193 engages with tooth bar 4194, so gear 4193 moves on tooth bar 4194, thus drive first
Lifter plate 417 moves up and down, and the first lifter plate 417 drive activity arm 418 moves up and down, when movable arm 418 moves downward
Time, through the first corresponding through hole 4111.
Rotating part 42 is used for driving plaster mold to rotate.As shown in Figure 10, Figure 11, Figure 12, rotating part 42 comprises: installing plate
420, at least one first cylinder 421, second lifter plate 422, multiple rotating shaft 423, multiple pallet 424, at least one first electricity
Machine 425, at least one second cylinder the 426, the 3rd lifter plate 427, multiple pressed component 428 and multiple elastomeric element 429.At this
In embodiment, the first cylinder 421 is four, and rotating shaft 423, pallet 424, pressed component 428 and elastomeric element 429 are eight,
First motor 425 is two, and the second cylinder 426 is four.
Installing plate 420 is fixed on supporting part 10, and four the first cylinders 421 are all connected with control device 70 circuit, four
First cylinder 421 is installed on installing plate 420, and is positioned at the lower section of the second lifter plate 422, for driving the second lifter plate
422 raising and lowerings.In the present embodiment, four the first cylinders 421 center with " ten " font and with the second lifter plate 422 is
Decussation point is distributed in the bottom of the second lifter plate 422.The piston rod phase of the second lifter plate 422 and four the first cylinders 421
Connecting, the piston rod of four the first cylinders 421 drives the second lifter plate 422 raising and lowering when moving back and forth.
Eight rotating shafts 423 are all rotatably installed on the second lifter plate 422, and eight rotating shafts 423 are evenly distributed on second liter
On fall plate 422.The row of rotating shaft 423 is identical with the distribution of eight movable arms 418 respectively with the number often arranged, and each turn
Axis with corresponding movable arm 418 respectively, the axis of axle 423 coincides.It is fixed with rotation on second lifter plate 422
Pivoted housing 4231, is provided with bearing 4232 in rotary sleeve 4231, rotating shaft 423 is plugged in bearing 4232, and bearing 4232 can reduce
Frictional force when rotating shaft 423 rotates, one end diameter of rotating shaft 423 is more than the through-hole diameter of rotary sleeve 4231, with the side in Figure 11
To seeing, this end is the upper end of rotating shaft 423；The other end stretches out rotary sleeve 4231, sees with the direction in Figure 11, and this end is rotating shaft 423
Lower end.During so rotating shaft 423 is plugged in rotary sleeve 4231, do not fall out.
Pallet 424 is used for placing plaster mold, and the number of pallet 424 is identical with the number of rotating shaft 423, eight pallets 424
Center is separately mounted to the upper end of eight rotating shafts 423, and pallet 424 rotates along with the rotation of rotating shaft 423.First motor 425 with
Controlling device 70 circuit to connect, be arranged on the lower section of the second lifter plate 422, and rotating shaft 423 drive connection, for drive shaft
423 rotate.In the present embodiment, the first motor 425 is two, lays respectively in the middle of the rotating shaft 423 of four, the left side, and four, the right
The centre of rotating shaft 423, the motor shaft of the first motor 425 is provided with drivewheel 4251, and the lower end of rotating shaft 423 is provided with driven pulley
4231, the drivewheel 4251 of first motor 425 is respectively with the driven pulley 4231 in around four rotating shafts 423 by chain even
Connect, so the first motor 425 works, it is possible to drive connected four rotating shaft 423 to rotate.
It addition, be also equipped with at least first guide post 4221, in the present embodiment, first on the second lifter plate 422
Guide post 4221 is 5.Position corresponding with the first guide post 4221 on installing plate 420 is provided with the first fairlead
4222, the first guide post 4221 slides and is plugged in the first fairlead 4222, in the process of the second lifter plate 422 raising and lowering
In, the first guide post 4221 slides up and down in the first fairlead 4222, is used for avoiding cylinder driving the second lifter plate 422
Can shake during rising and declining, thus affect the life-span of equipment.
As shown in figure 13, the second cylinder 426 is connected with controlling device 70 circuit, is arranged on the surface plate of the first support 411
Top, the 3rd lifter plate 427 is arranged on the lower section of the surface plate of the first support 411.The piston rod of the second cylinder 426 is fed through
Surface plate and the 3rd lifter plate 427 of one support 411 are connected, during so the piston rod of the second cylinder 426 moves back and forth, it is possible to
Drive the 3rd lifter plate 427 raising and lowering.In the present embodiment, four the second cylinder 426 distributed rectangular are at the first support 411
Surface plate above, and the center superposition of the center of rectangle and the 3rd lifter plate 427.
As shown in figure 14, pressed component 428 is rotatably installed on the 3rd lifter plate 427, for compressing plaster mold downwards, as
Shown in Figure 15, pressed component 428 comprises a rotating shaft and the pressure strip being connected with rotating shaft one end, at each pressed component 428
Center is respectively arranged with second through hole 4281, and the second through hole 4281 runs through rotating shaft and the pressure strip of pressed component 428.Eight
The axis of rotation of pressed component 428 is arranged on the 3rd lifter plate 427, and the second through hole 4281 of eight pressed components 428
Axis with movable arm 418 respectively, axis coincides.The diameter of first through hole the 4111, second through hole 4281 is more than activity
The diameter of arm 418 so that movable arm 418 can be inserted at the first through hole 4111 and the second through hole 4281 and extract.For
Reducing frictional force when pressed component 428 rotates, be set with bearing in the rotating shaft of pressed component 428, bearing is arranged on axle
In bearing 4282, bearing block 4282 is fixed on the 3rd lifter plate 427.
Owing to the axis with corresponding movable arm 418 respectively, axis of pressed component 428 coincides, rotating shaft
Axis with corresponding movable arm 418 respectively, the axis of 423 coincides, so corresponding pressed component 428, living
The axis of dynamic arm 418 and pallet 424 coincides.
Each elastomeric element 429 is respectively sleeved in the rotating shaft of corresponding pressed component 428, and is folded in the 3rd lifting
Between the pressure strip of plate 427 and pressed component 428.For buffering the pressed component 428 pressure size to plaster mold, it is to avoid compress
The pressure that plaster mold is applied by the pressure strip of component 428 is too big and makes plaster mold be damaged.In the present embodiment, elastomeric element
429 is spring.
Certainly elastomeric element 429 can also can play the thing of cushioning effect for rubber etc..
It addition, be also equipped with at least second guide post 4271 on the 3rd lifter plate 427, in the present embodiment,
Two guide posts 4271 are 4.The position corresponding at the surface plate of the first support 411 and the second guide post 4271 is provided with
Two fairleads 4272, second guide post 4271 slide be plugged in the second fairlead 4272, the 3rd lifter plate 427 rise and under
During fall, the second guide post 4271 slides up and down in the second fairlead 4272, is used for avoiding cylinder driving the 3rd liter
Can shake during fall plate 422 raising and lowering, thus affect the life-span of equipment.
Certainly, the number of first cylinder the 421, first motor the 425, second cylinder 426 can also be other, the first cylinder
421 are able to the second cylinder 426 to drive that the second lifter plate 422 is parallel with the 3rd lifter plate 427 to move up and down, and first
The number of motor 425 can drive all rotating shafts 423 to rotate.
During slip casting, control device 70 controls elevation driving unit 419 driving activity arm 418 and moves downward, movable arm
418 sequentially pass through the first through hole 4111 and the second through hole 4281 enters the bottom of plaster mold, then control valve 416 and open, slurry
Mud in pond 413 is successively from house steward 414, fixing arm 415, movable arm 418 process, and from overflow activity arm 418
Lower end is flowed out, and while valve 416 is opened, controls the first cylinder 421 and drives the second lifter plate 422 upwards, the second cylinder 426
The 3rd lifter plate 427 is driven to move downward so that plaster mold is clamped by pallet 424 and pressed component 428, and the first motor 425 drives
Dynamic rotating shaft 423 rotates, so that plaster mold rotates.During slip casting, movable arm 418 slip casting is while ramping up
Rising, plaster mold ceaselessly rotates simultaneously, such that it is able to the bubble reduced in mud, and mud is distributed all in plaster mold
Even.
Mend sizing device 50 to be arranged on supporting part 10, be positioned on the benefit slurry station of guide rail 21, mend slurry station and be positioned at Cementer
The downstream of position, and mending, between slurry dress station and slip casting station, drying station is set, this drying station arranges one section of casing 31.
Mend sizing device 50 for for supplementing mud in plaster mold.Mend sizing device 50 and comprise slip casting portion 41.
When plaster mold carries out mending slurry, how many first serosity in reply plaster mold detects, then further according to inspection
Survey situation is supplemented.Plaster mold arranges drying station at slip casting station between benefit slurry station so that plaster mold arrives benefit
Part mud can be absorbed so that the mud in plaster mold significantly reduces during slurry station, will not be to because of the mud lacked during detection
Amount can not be detected less, and therefore when plaster mold runs to mend slurry station, all plaster molds all need once to mend slurry, make up
Plaster mold is likely not to have the defect filled when slip casting, improves the quality of product.
When mending slurry, elevation driving unit 419 driving activity arm 418 moves downward, and movable arm 418 sequentially passes through first
Through hole 4111 and the second through hole 4281 enter the bottom of plaster mold, and then valve 416 is opened, the mud in stock tank 413 successively from
House steward 414, fixing arm 415, movable arm 418 process, and flow out from the lower end of overflow activity arm 418.
Slurry removing device 60 is arranged on supporting part 10, is positioned on the desizing station of guide rail 21, and desizing station is positioned at benefit slurry
The downstream of station, and it is provided with drying station between desizing station and benefit slurry station, this drying station upper box 31.In this reality
Executing in example, this casing 31 is long so that plaster mold is when arriving slurry removing device 60, it is possible to fully absorb mud molding.Desizing
Device 60 is for removing mud unnecessary in plaster mold.As shown in figure 16, slurry removing device 60 comprises: take out slurry portion 61 and rotating part
42.Rotating part 42 is arranged on takes out the downstream that slurry portion 61 plaster mold runs, and sees with the direction of Figure 16, and rotating part 42 is arranged on takes out slurry
The right in portion 61.
Take out slurry portion 61 for being taken away by mud unnecessary in plaster mold.Take out slurry portion 61 to comprise: the first support 611, column
6121, the second support 612, vacuum pump 613, house steward 614, fixing arm 615, movable arm 618, valve the 616, first lifter plate
617, elevation driving unit 619, take out the stock tank 413 that slurry portion 61 intermediate pump 613 substituted in slip casting portion 41, other structure
Label is corresponding with the structure label in slip casting portion 41, and structure is identical, omits identical explanation at this.Wherein, vacuum pump 613 replaces
After having changed stock tank 413, vacuum pump 613 is connected with one end of house steward 614, and vacuum pump 613 is connected with controlling device 70 circuit.The
One support 611 extends to side in the horizontal direction.
When slurry taken out by needs, movable arm 418 stretches into bottom plaster mold, starts vacuum pump, and opens valve 416, thus will
Mud in plaster mold is taken away.
Rotating part 42 is for being thrown to plaster mold surface by remain the mud slurry uniform do not taken away bottom plaster mold.Rotating part 42
Being arranged on the elongated area of the first support 611, wherein, the center of the pressed component 428 of rotating part 42 can arrange second
Through hole 4281.The axis of pressed component 428 only need to overlap with the axis of pallet 424.
When needs get rid of slurry, plaster mold is clamped by pressed component 428 and pallet 424, the first motor 425 drive shaft 423 turns
It is dynamic, so that plaster mold rotates.During plaster mold rotates, the mud that plaster mold inner bottom part is not taken away is thrown to plaster mold
On inwall, absorbed by inwall, thus avoid bottom the thickest.
In the present embodiment, controlling device 70 is PLC, controls device 70 and controls and coordinate conveyer device 20, does
Dry device 30, grouting device 40, benefit sizing device 50, the operation of slurry removing device 60.
Plaster mold operationally, is first placed on and holds on component 22 by whole system, controls device and controls conveyer device fortune
OK, conveyer device 20 runs with holding component 22, arrives first at slip casting station, controls device and controls conveyer device stopping fortune
OK, and control grouting device 40 for gypsum mould grouting, after having noted slurry, control conveyer device and continue to run with, through one section of casing 31,
Slurry station is mended in arrival, controls conveyer device out of service, and is stone according to the situation control benefit sizing device 50 detecting plaster mold
Cream mould carries out mending slurry, after having mended slurry, controls conveyer device and continues to run with, and in casing 31, the molding of drying and moulding a period of time completes
Rear arrival desizing station, controls conveyer device out of service, and controls slurry removing device 60 and mud unnecessary in plaster mold removed,
Taking out after having got rid of slurry, control conveyer device and continue to run with, plaster mold carries out drying and processing in casing 31, when conveyer device is with stone
When cream mould moves to pick and place station, plaster mold drying and moulding is complete, takes off plaster mold and carry out lower one work from conveyer device
Sequence.
Above-mentioned embodiment is the preferred case of the present invention, is not intended to limit protection scope of the present invention.
Claims (9)
1. a ceramic grout formation system, it is characterised in that including: supporting part, the conveying being arranged on described supporting part dress
Put, drying device, grouting device, benefit sizing device, slurry removing device and control portion, described conveyer device comprises: be arranged on described
On support part annular guide rail, a plurality of be slidably mounted on described guide rail hold component and be arranged on described supporting part
On the first driver element, described first driver element is fixing with the described side holding the component ring heart towards described guide rail even
Connecing, described guide rail is divided into multiple station, and one end of described guide rail is for picking and placeing station, and slip casting station, benefit starch station and desizing station
Sequentially be positioned on described guide rail along plaster mold run direction along, and described in pick and place station, described slip casting station, described benefit slurry work
Guide rail area between position and described desizing station all has drying station；Described drying device comprises: be arranged on described supporting part
Go up and cover on the casing on described drying station and the blower fan being connected with described casing；Described grouting device is positioned at described
Slip casting station, comprises: slip casting portion and be arranged on the rotating part below described slip casting portion；Described benefit sizing device is positioned at described benefit
Slurry station, comprises described slip casting portion；Described slurry removing device is positioned at described desizing station, comprises: takes out slurry portion and is arranged on described
Take out slurry portion plaster mold and run the described rotating part in downstream；Described slip casting portion, described in take out slurry portion and all comprise: the first support, fixing
On described first support and comprise the second support of two columns being vertically arranged, house steward, many one end and described house steward's phase
Connect and be fixed on the fixing arm on described second support, movable arm, one end of described movable arm and corresponding institute
The other end stating fixing arm is slidably connected, multiple valves being separately mounted on described fixing arm, with multiple described activities
Arm connect the first lifter plate of fixing of end, and fixing with described first lifter plate be connected and be slidably mounted on two institutes
State the elevation driving unit on column, wherein, the slip casting portion of described grouting device, the slip casting portion of described benefit sizing device and described take out
First support in slurry portion is installed on described supporting part and lays respectively at the described slip casting station above described guide rail, described benefit
Slurry station and described desizing station, described slip casting portion and described benefit sizing device also comprise stock tank, described slip casting portion and described
The house steward mending sizing device is connected with stock tank, described in take out slurry portion and also comprise vacuum pump, described vacuum pump and with described slurry portion of smoking
House steward is connected；Described rotating part comprises: is arranged on the installing plate on described supporting part, some is arranged on described installing plate
The second lifter plate, multiple one end that first cylinder is connected with the piston rod of described first cylinder are rotatably installed in described second
Rotating shaft on lifter plate, the pallet of multiple other ends being separately fixed at described rotating shaft, multiple is fixed on described second lifter plate
The second cylinder above and with the first motor of described rotating shaft drive connection, being fixed on described first support and described second gas
The 3rd lifter plate that the piston rod of cylinder is connected and multiple respectively with described pallet one_to_one corresponding and be rotatably installed in described
The pressed component of three lifter plates；Control portion and described conveyer device, described drying device, described grouting device, described benefit slurry dress
Put, described slurry removing device circuit connects, and wherein, the axis of described pallet is heavy with the axis of corresponding described pressed component
Close, described pressed component is provided centrally with the second through hole, the axis of multiple described pressed components respectively with described slip casting portion
The axis of multiple described movable arms coincides, through the second through hole when described movable arm moves downward, described in take out slurry portion
Described first support in the horizontal direction to side extend, the rotating part of described slurry removing device be arranged on described in take out the described of slurry portion
The elongated area of the first support.
Ceramic grout formation system the most according to claim 1, it is characterised in that: wherein, described in hold component described
On the width of guide rail, at least one is set and holds hole, circular orbit length direction arranges at least one row and holds hole.
3. according to the ceramic grout formation system described in claim 1 or 2 any one claim, it is characterised in that: wherein,
The described two ends holding component are respectively mounted roller.
Ceramic grout formation system the most according to claim 1, it is characterised in that: wherein, described first driver element bag
Contain: the driving wheel at two two ends being rotatably installed on described supporting part and being positioned at described guide rail, be arranged on described supporting part
And the chain that the second motor being connected with a described drive wheel is meshed with described driving wheel, described chain is arranged on
Profile after on described driving wheel is identical with the profile of the interior guide rail of described guide rail, described in hold component towards in described guide rail
The side of guide rail is fixed on described chain, described in hold component and move on described guide rail with the rotation of described chain.
Ceramic grout formation system the most according to claim 1, it is characterised in that: wherein, described elevation driving unit bag
Contain: two are slidably mounted on two described columns and are separately fixed at the slide block at described first lifter plate two ends, two ends respectively
Be rotatably installed in respectively the cross bar on two described slide blocks, two tooth bars being separately mounted on two described columns, two points
Be not sleeved on described cross bar two ends and respectively with two described tooth bar meshed gears, be sleeved on the snail in the middle part of described cross bar
Wheel, the 3rd motor that is fixed on described first lifter plate and be arranged on the motor shaft of described 3rd motor and with described
The worm screw of worm gear engagement.
Ceramic grout formation system the most according to claim 1, it is characterised in that: wherein, with institute on two described columns
The side stating tooth bar relative is respectively arranged with slide rail.
Ceramic grout formation system the most according to claim 1, it is characterised in that: wherein, the rotating shaft of described pressed component
On be set with elastomeric element, described elastomeric element is folded between described 3rd lifter plate and the pressure strip of described pressed component.
Ceramic grout formation system the most according to claim 1, it is characterised in that: wherein, the connection of described movable arm
End is provided with sealing ring.
Ceramic grout formation system the most according to claim 1, it is characterised in that: wherein, described second lifter plate is pacified
Equipped with at least first guide post, position corresponding with described first guide post on described installing plate is provided with first and leads
To set, described first guide post slides and is plugged in described first fairlead；Described 3rd lifter plate is provided with at least one
Two guide posts, the surface plate of the described first support position corresponding with described second guide post is provided with the second fairlead,
Described second guide post slides and is plugged in described second fairlead.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2016107755957 | 2016-08-31 | ||
| CN201610775595 | 2016-08-31 |
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| CN106313277B CN106313277B (en) | 2018-07-27 |
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|---|---|---|---|
| CN201610945242.7A Active CN106313277B (en) | 2016-08-31 | 2016-10-26 | Ceramic grout formation system |
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| CN107009486A (en) * | 2017-05-16 | 2017-08-04 | 遵义泥牛黄工艺品有限公司 | Pumping slurry machine with self-cleaning function |
| CN107398990A (en) * | 2017-09-26 | 2017-11-28 | 重庆鸿基木业有限公司 | Quartzy stone platform production line |
| CN108044778A (en) * | 2018-01-10 | 2018-05-18 | 佛山市南海鑫隆机工机械有限公司 | A kind of cup handle slip casting machine |
| CN108214860A (en) * | 2017-12-20 | 2018-06-29 | 南京典卡木软件有限公司 | A kind of ceramic tube prepares process units and its method |
| CN108748610A (en) * | 2018-07-06 | 2018-11-06 | 吴致行 | Longquan celadon mud embryo producing device and production method |
| CN109049309A (en) * | 2018-08-21 | 2018-12-21 | 黄佩涛 | Automatic ceramic slip casting robot device based on worm drive |
| CN109304804A (en) * | 2018-12-06 | 2019-02-05 | 德化富安陶瓷科技有限公司 | Ceramic body automatic mortar injection forming device |
| CN110039646A (en) * | 2019-03-01 | 2019-07-23 | 佛山三劦智能科技有限公司 | A kind of ceramics automatic mortar injection forming system |
| CN110385769A (en) * | 2019-08-29 | 2019-10-29 | 广西职业技术学院 | Mortar injection forming equipment and processing method in a kind of Nixing pottery technique |
| CN111890519A (en) * | 2020-08-13 | 2020-11-06 | 广东金马领科智能科技有限公司 | Automatic-bonding high-pressure grouting production line and production method for toilet |
| CN112976231A (en) * | 2021-03-16 | 2021-06-18 | 长葛市白特瓷业有限公司 | Ceramic bathroom grouting forming process and intelligent equipment |
| CN114619262A (en) * | 2022-03-10 | 2022-06-14 | 中国科学院重庆绿色智能技术研究院 | Ornament reverse mold production line and control system |
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| CN109049309A (en) * | 2018-08-21 | 2018-12-21 | 黄佩涛 | Automatic ceramic slip casting robot device based on worm drive |
| CN109304804A (en) * | 2018-12-06 | 2019-02-05 | 德化富安陶瓷科技有限公司 | Ceramic body automatic mortar injection forming device |
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| CN110039646A (en) * | 2019-03-01 | 2019-07-23 | 佛山三劦智能科技有限公司 | A kind of ceramics automatic mortar injection forming system |
| CN110385769A (en) * | 2019-08-29 | 2019-10-29 | 广西职业技术学院 | Mortar injection forming equipment and processing method in a kind of Nixing pottery technique |
| CN111890519B (en) * | 2020-08-13 | 2021-04-02 | 广东金马领科智能科技有限公司 | Automatic-bonding high-pressure grouting production line and production method for toilet |
| CN111890519A (en) * | 2020-08-13 | 2020-11-06 | 广东金马领科智能科技有限公司 | Automatic-bonding high-pressure grouting production line and production method for toilet |
| CN112976231A (en) * | 2021-03-16 | 2021-06-18 | 长葛市白特瓷业有限公司 | Ceramic bathroom grouting forming process and intelligent equipment |
| CN114619262A (en) * | 2022-03-10 | 2022-06-14 | 中国科学院重庆绿色智能技术研究院 | Ornament reverse mold production line and control system |
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