CN206393791U - Ceramic grout device - Google Patents
Ceramic grout device Download PDFInfo
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- CN206393791U CN206393791U CN201621017684.7U CN201621017684U CN206393791U CN 206393791 U CN206393791 U CN 206393791U CN 201621017684 U CN201621017684 U CN 201621017684U CN 206393791 U CN206393791 U CN 206393791U
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- lifter plate
- branch pipe
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- cylinder
- movable branch
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Abstract
The utility model provides a kind of ceramic grout device, because slip casting portion is when for gypsum mould grouting, movable branch pipe stretches into plaster mold bottom, elevation driving unit drives the first lifter plate slowly to rise, so as to which drive activity branch pipe slowly rises, so that movable branch pipe one side slip casting is while move up, so can avoid during the slip casting because mud mutually hits and makes air entrainment in mud, so as to produce bubble;Due to during slip casting, second cylinder drives the 3rd lifter plate to decline, first cylinder drives the second lifter plate to rise, so that plaster mold is clamped by pallet and pressed component, the first motor-driven rotatable shaft is rotated, rotating shaft drives pallet to rotate, so as to drive plaster mold to rotate so that the mud in plaster mold is evenly distributed, while can also eliminate the bubble existed in mud, therefore not only automaticity is high, production efficiency is high for ceramic grout device of the present utility model, and good product quality.
Description
Technical field
The utility model belongs to ceramic molding equipment technical field, and in particular to a kind of ceramic grout device.
Background technology
Injection forming is a kind of ancient and traditional shaping method of ceramics, using extremely wide.It is every it is complex-shaped, do not advise
Then, wall is thin, volume is big and size requires that not tight implements can be molded with slip casting method.Including general domestic ceramics class
Vase, soup bowl, vegetable dish, teapot, toilet seat, the washbowl of sanitary ware class, variously-shaped technique porcelain are also suitable one
Divide industrial ceramics, special cermacis product etc..But, the grouting device used in current injection forming mud in slip casting can be produced
Mutually hit, easily cause folder in mud and mix air, produce bubble;And in slip casting, because human error causes quality
Difference so that slurries leak.
Patent No. CN104626335A patent provide one kind can automatic turning, to fall slurry, reduction workman's work strong
Degree, the intelligent slip casting frost boiling machine of the high ceramics shaping of good product quality, production efficiency, although, the device controls system in slip casting
System control Grouting Pipe is moved down so that Grouting Pipe insertion, which falls to starch, completes slip casting work in pipe, so that avoiding mud injects mould
When in tool because mutually hit and caused by mud in air entrainment, produce bubble situation.But, the mud in injection mould has
When can have skewness because of a variety of causes, or wrap up the indelible situation of some bubbles, therefore, the quality of product
It is not sufficiently stable.
The content of the invention
The purpose of this utility model is to provide a kind of automaticity height, good product quality, production efficiency high ceramics
Grouting device.
The utility model provides a kind of ceramic grout device, including:Supporting part, slip casting portion, rotating part and control
Portion, slip casting portion is included:It is fixed on supporting part and support 21, stock tank, one end and stock tank comprising two columns being vertically arranged
The house steward that is connected, many one end are connected with house steward and are fixed on the fixation branch pipe on support, movable branch pipe, movable branch pipe
One end and the other end of corresponding fixation branch pipe are slidably connected, multiple valves for being separately mounted to fix on branch pipe, and multiple
The connection end of movable branch pipe mutually fixed the first lifter plate, and be fixedly connected with the first lifter plate and be slidably mounted on two and stand
Elevation driving unit on post;Rotating part is included:Installing plate on supporting part, at least one installs on a mounting board
First cylinder, the second lifter plate being connected with the piston rod of the first cylinder, multiple turns being rotatably installed on the second lifter plate
Axle, it is multiple to be separately fixed at the pallet of one end of rotating shaft, multiple be fixed on the second lifter plate and with the of rotating shaft drive connection
One motor, the second cylinder being fixed on the surface plate of supporting part, the 3rd lifter plate being connected with the piston rod of the second cylinder,
And multiple pressed components for corresponding and being rotatably installed on the 3rd lifter plate with pallet respectively;Control unit drives with lifting
Unit, the first cylinder, the first motor, the second cylinder and valve circuit connection, wherein, with activity branch on the surface plate of supporting part 10
Pipe is provided with first through hole at corresponding position, and the axis of pallet is overlapped with the axis of corresponding pressed component, pressure
It is provided with the second through hole at tight component axis, the axis of the axis of multiple pressed components respectively with corresponding movable branch pipe
Line coincides, and movable branch pipe sequentially passes through first through hole and the second through hole when moving downward.
Ceramic grout device of the present utility model can also do further improve and limit:Elevation driving unit is included:Two
It is individual be slidably mounted on respectively on two columns and be separately fixed at the sliding block at the first lifter plate two ends, two ends be rotatably installed in respectively
Cross bar on two sliding blocks, two be separately mounted on two columns rack, two be set in cross bar two ends and point
Not with two rack meshed gears, the worm gear being sleeved in the middle part of cross bar, the second motor being fixed on the first lifter plate and
The worm screw engaged on the motor shaft of the second motor and with worm gear.
Ceramic grout device of the present utility model can also do further improve and limit:It is relative with rack on two columns
Side be respectively arranged with slide rail.For reducing frictional force when sliding block is slided.
Ceramic grout device of the present utility model can also do further improve and limit:It is set with the rotating shaft of pressed component
Flexible part, elastomeric element is folded between the 3rd lifter plate and the pressure strip of pressed component.Elastomeric element, which is used to buffer, presses
Pressure of the tight component when compressing plaster mold, it is to avoid the unexpected stress of plaster mold is excessive and impaired.
Ceramic grout device of the present utility model can also do further improve and limit:The connection end of movable branch pipe is set
There is sealing ring.For improving sealing when movable branch pipe is slided on fixed branch pipe.
Ceramic grout device involved by the utility model, because slip casting portion is when for gypsum mould grouting, movable branch pipe is stretched
Enter plaster mold bottom, elevation driving unit drives the first lifter plate slowly to rise, so that drive activity branch pipe slowly rises so that
The slip casting of movable branch pipe one side is while move up, so can be avoided during slip casting because mud mutually hits and makes mud
Air entrainment in slurry, so as to produce bubble;Because during slip casting, the second cylinder drives the 3rd lifter plate to decline, first
Cylinder drives the second lifter plate to rise, so that plaster mold is clamped by pallet and pressed component, the first motor-driven rotatable shaft turns
Dynamic, rotating shaft drives pallet to rotate, so as to drive plaster mold to rotate so that the mud in plaster mold is evenly distributed, while also can
The bubble existed in mud is eliminated, therefore not only automaticity is high, production efficiency is high for ceramic grout device of the present utility model,
And good product quality.
Brief description of the drawings
Fig. 1 is the structural representation of ceramic grout device in embodiment of the present utility model;
Fig. 2 is the side view in slip casting portion in embodiment of the present utility model;
Fig. 3 is the structural representation in slip casting portion in embodiment of the present utility model;
Fig. 4 is the schematic enlarged-scale view for marking A in embodiment of the present utility model in Fig. 1;
Fig. 5 is the schematic enlarged-scale view for marking B in embodiment of the present utility model in Fig. 3;
Fig. 6 is the latter half structural representation of rotating part in embodiment of the present utility model;
Fig. 7 is main view-phantom of Fig. 6 in embodiment of the present utility model;
Fig. 8 is the upward view of Fig. 6 in embodiment of the present utility model;
Fig. 9 is the top half structural representation of rotating part in embodiment of the present utility model;
Figure 10 is the sectional view of Fig. 9 in embodiment of the present utility model;
Figure 11 is the enlarged drawing for marking C in embodiment of the present utility model in Figure 10.
Embodiment
In order that technological means, creation characteristic, reached purpose and effect that the utility model is realized are easy to understand, with
Lower embodiment combination accompanying drawing is specifically addressed to ceramic grout device of the present utility model.
As shown in Figure 1 and Figure 2, ceramic grout device is included:Supporting part 10, slip casting portion 20, rotating part 30 and control unit 40.
Slip casting portion 20 is arranged on the top of supporting part 10, and rotating part 30 is arranged on the lower section of supporting part 10.
Supporting part 10 is used to install slip casting portion 20 and rotating part 30.Eight first through hole are set on the surface plate of supporting part 10
11。
Slip casting portion 20 is used to inject mud for plaster mold 50.As shown in figure 3, slip casting portion 20 is included:Support 21, stock tank 22,
House steward 23, many fixed branch pipes 24, multiple valves 25, the first lifter plate 26, many movable branch pipes 27 and elevation driving unit.
In the present embodiment, fixed branch pipe 24 and movable branch pipe 27 are 8, and valve 26 is 8.
Support 21 is fixed on the surface plate of supporting part 10, and two columns 211 being vertically arranged are included in support 21.Stock tank
22 are used to hold mud, and one end of house steward 23 is connected with stock tank 22.One end of fixed branch pipe 24 is connected with house steward 23,8
Fixed branch pipe 24 is set in row.In the present embodiment, 8 fixed 24 point of two rows of branch pipe are set, and often arrange four.Every fixed branch
It is mounted on valve 25 on pipe 24, valve 25 is fixed on the stent 21, the break-make for controlling to fix branch pipe 24.In the present embodiment
In, valve 25 is valve actuator.One end of 8 movable branch pipes 27 is slidably mounted on the other end of fixed branch pipe 24 respectively, and
The connection end is fixed on the first lifter plate 26, and the connection end of movable branch pipe 27 is provided with sealing ring, for improving movable branch
Sealing when pipe 27 is slided on fixed branch pipe 24.The other end of 8 movable branch pipes 27 respectively with eight phases of first through hole 11
Correspondence.
Elevation driving unit is slidably mounted on two columns 211, and the first lifter plate 26 is fixed on elevation driving unit,
Elevation driving unit is used to drive the first lifter plate 26 to move up and down, so that movable branch pipe 27 is moved up and down.Lifting driving
Unit is included:Two sliding blocks 281, cross bar 282, two gears 283, two racks 284, worm gear 285, the second motor 286, worm screws
(Do not shown in figure).Two sliding blocks 281 are slidably mounted on two columns 211 respectively, and are separately fixed at the first lifter plate 26
Two ends.As shown in figure 5, side is respectively mounted a slide rail 212 on two columns 211, for reducing when sliding block 281 is slided
Frictional force, the bottom of slide rail 212 is provided with block 213, and slide rail 212 and rack are exceeded when being moved down for anti-limited slip block 281
284 region.As shown in figure 4, the two ends of cross bar 282 are rotatably installed on two sliding blocks 281 respectively, two gears 283 are distinguished
It is sleeved on the two ends of cross bar 282.The side relative with slide rail 212 is respectively mounted a rack 284, two on two columns 211
Gear 283 is engaged with corresponding to rack 284 respectively.Worm gear 285 is sleeved on the middle part of cross bar 282, and the second motor 286 is fixed on the
On one lifter plate 26, worm screw, the engagement composition worm and gear machine of worm and wheel 195 are fixed with the motor shaft of the second motor 286
Structure.
The work of second motor 286 causes cross bar 282 to rotate by worm-and-wheel gear, and two gears 283 are with cross bar 282
Rotate, because gear 283 is engaged with rack 284, so gear 283 is moved on rack 284, so as to drive the first lifter plate 26
Move up and down, the drive activity branch pipe 27 of the first lifter plate 26 moves up and down, when movable branch pipe 27 is moved downward, through corresponding
First through hole 11.
Rotating part 30 is used to drive plaster mold 50 to rotate.As shown in Fig. 6, Fig. 7, Fig. 8, rotating part 30 is included:Installing plate
301st, at least one first cylinder 302, the second lifter plate 303, multiple rotating shafts 304, multiple pallets 305, at least one first electricity
Machine 306, at least one the second cylinder 307, the 3rd lifter plate 308, multiple pressed components 309 and multiple elastomeric elements 310.At this
In embodiment, the first cylinder 302 is four, and rotating shaft 304, pallet 305, pressed component 309 and elastomeric element 310 are eight,
First motor 306 is two, and the second cylinder 307 is four.
Installing plate 301 is fixed on supporting part 10, and four the first cylinders 302 are installed on installing plate 301, and positioned at the
The lower section of two lifter plates 303, for driving the raising and lowering of the second lifter plate 303.In the present embodiment, four the first cylinders
302 are distributed in the bottom of the second lifter plate 303 using " ten " font and using the center of the second lifter plate 303 as right-angled intersection point.The
Two lifter plates 303 are connected with the piston rod of four the first cylinders 302, when the piston rod of four the first cylinders 302 is moved back and forth
Drive the raising and lowering of the second lifter plate 303.
Eight rotating shafts 304 are rotatably installed on the second lifter plate 303, and eight rotating shafts 304 are evenly distributed on second liter
Drop on plate 303.The row of rotating shaft 304 and the number often arranged are identical with the distribution of eight movable branch pipes 27 respectively, and each turn
Axis of the axis of axle 304 respectively with corresponding movable branch pipe 27 coincides.Rotation is fixed with second lifter plate 303
Bearing 3042 is installed in set 3041, rotary sleeve 3041, rotating shaft 304 is plugged in bearing 3042, bearing 3042, which can reduce, to be turned
Frictional force when axle 304 is rotated, one end diameter of rotating shaft 304 is more than the through-hole diameter of rotary sleeve 3041, with the direction in Fig. 7
See, the end is the upper end of rotating shaft 304;The other end stretches out rotary sleeve 3041, is seen with the direction in Fig. 7, and the end is under rotating shaft 304
End.So when rotating shaft 304 is plugged in rotary sleeve 3041, not falling out.
Pallet 305 is used to place plaster mold 50, and the number of pallet 305 is identical with the number of rotating shaft 304, eight pallets 305
Center be separately mounted to the upper ends of eight rotating shafts 304, pallet 305 is rotated with the rotation of rotating shaft 304.First motor 306
Installed in the lower section of the second lifter plate 303, with the drive connection of rotating shaft 304, rotated for drive shaft 304.In the present embodiment,
First motor 306 be two, respectively in the middle of the rotating shaft 304 of four, the left side, and four rotating shafts 304 in the right centre, first electricity
Driving wheel 3061 is provided with the motor shaft of machine 306, the lower end of rotating shaft 304 is provided with driven pulley 3041, first motor 306
Driving wheel 3061 be connected respectively with the driven pulley 3041 in four rotating shafts 304 around by chain, so the work of the first motor 306
Make, four connected rotating shafts 304 can be driven to rotate.
In addition, being also equipped with least one first guide rod 3031, in the present embodiment, first on the second lifter plate 303
Guide rod 3031 is 5.On installing plate 301 the first guide sleeve is provided with the position corresponding with the first guide rod 3031
3032, the first guide rod 3031 is slided and is plugged in the first guide sleeve 3032, in the process of the raising and lowering of the second lifter plate 303
In, the first guide rod 3031 is slided up and down in the first guide sleeve 3032, for avoiding cylinder from driving the second lifter plate 303
Rise and can be shaken during declining, so as to influence the life-span of equipment.
As shown in figure 9, the second cylinder 307 is arranged on above the surface plate of supporting part 10, the 3rd lifter plate 308 is arranged on branch
The lower section of the surface plate of support part 11.The piston rod of second cylinder 307 is fed through the surface plate and the 3rd lifter plate 308 of supporting part 10
It is connected, when the piston rod of the second cylinder 307 is moved back and forth, the raising and lowering of the 3rd lifter plate 308 can be driven.In this implementation
In example, four distributed rectangulars of the second cylinder 307 are above the surface plate of supporting part 10, and the center of rectangle and the 3rd lifter plate
308 center superposition.
As shown in Figure 10, Figure 11, pressed component 309 is rotatably installed on the 3rd lifter plate 308, for compressing gypsum downwards
Mould 50, pressed component 309 includes a rotating shaft and the pressure strip being connected with rotating shaft one end, at the center of each pressed component 309
It is respectively arranged with second through hole 3091, rotating shaft and pressure strip of second through hole 3091 through pressed component 309.Eight compressions
The axis of rotation of component 309 is arranged on the 3rd lifter plate 308, and the axis of the second through hole 3091 of eight pressed components 309
Axis of the line respectively with corresponding movable branch pipe 27 coincides.First through hole 11, the diameter of the second through hole 3091, which are more than, lives
The diameter of dynamic branch pipe 27 so that movable branch pipe 27 can in the through hole 3091 of first through hole 11 and second into and out.In order to
Reduce frictional force when pressed component 309 is rotated, bearing 3093 is set with the rotating shaft of pressed component 309, bearing 3093 is pacified
On bearing block 3092, bearing block 3092 is fixed on the 3rd lifter plate 308.
Because axis of the axis respectively with corresponding movable branch pipe 27 of pressed component 309 coincides, rotating shaft 304
Axis of the axis respectively with corresponding movable branch pipe 27 coincide, so corresponding pressed component 309, activity branch
The line of axis three of pipe 27 and pallet 305 coincides.
Each elastomeric element 310 is respectively sleeved in the rotating shaft of corresponding pressed component 309, and is folded in the 3rd lifting
Between the pressure strip of plate 308 and pressed component 309.For buffering pressure size of the pressed component 309 to plaster mold 50, it is to avoid pressure
The pressure that the pressure strip of tight component 309 applies to plaster mold 50 suddenly is too big and plaster mold 50 is damaged.In the present embodiment
In, elastomeric element 310 is spring.
Certain elastomeric element 310 can also can play the thing of cushioning effect for rubber etc..
In addition, at least one second guide rod 3081 is also equipped with the 3rd lifter plate 308, in the present embodiment, the
Two guide rods 3081 are 4.Second is provided with the surface plate of supporting part 10 position corresponding with the second guide rod 3081
Guide sleeve 3082, the second guide rod 3081 is slided and is plugged in the second guide sleeve 3082, in the raising and lowering of the 3rd lifter plate 308
During, the second guide rod 3081 is slided up and down in the second guide sleeve 3082, for avoiding cylinder from driving the 3rd lifting
It can be shaken during the raising and lowering of plate 308, so as to influence the life-span of equipment.
Certainly, the first cylinder 421, the first motor 425, the number of the second cylinder 426 can also be other, the first cylinder
421 are able to drive the second lifter plate 422 and the parallel up and down motion of the 3rd lifter plate 427, first with the second cylinder 426
The number of motor 425 can drive all rotating shafts 423 to rotate.
The cylinder 421 of control unit 40 and first, the first motor 425, the second cylinder 426, the second motor 286 and the circuit of valve 25
Connection.In the present embodiment, control unit 40 is PLC.
During slip casting, control unit 40 control the driving activity branch pipe 27 of elevation driving unit 28 move downward, movable branch pipe 27 according to
It is secondary through the through hole 3091 of first through hole 11 and second enter plaster mold 50 bottom, then control valve 25 open, in stock tank 22
Mud pass through from house steward 23, fixed branch pipe 24, movable branch pipe 27 successively, and flowed out from the lower end of overflow activity branch pipe 27,
While valve 25 is opened, control unit 40 controls the second lifter plate of the first cylinder 302 driving 203 upwards, and the second cylinder 307 drives
3rd lifter plate 308 is moved downward so that pallet 305 and pressed component 309 clamp plaster mold 50, and the first motor 306 drives
Rotating shaft 304 is rotated, so that plaster mold 50 is rotated.During slip casting, the movable one side slip casting of branch pipe 27 is while ramp up
Rise, while plaster mold 50 is ceaselessly rotated, so as to reduce the bubble in mud so that mud is distributed in plaster mold 50
It is even, when plaster mold 50 is left in the lower end of movable branch pipe 27, i.e. the first lifter plate 26 rises certain distance, the control valve of control unit 40
Door 25 is closed, and stops slip casting, so as to avoid ororrhea in plaster mold from going out.
Above-mentioned embodiment is preferred case of the present utility model, is not intended to limit protection domain of the present utility model.
Claims (5)
1. a kind of ceramic grout device, it is characterised in that including:Supporting part, slip casting portion, rotating part and control unit, the note
Slurry portion is included:It is fixed on the supporting part and the support comprising two columns being vertically arranged, stock tank, one end and the stock tank
The house steward that is connected, many one end are connected and fixed fixation branch pipe, movable branch pipe, institute on the bracket with the house steward
The one end and the other end of the corresponding fixed branch pipe for stating movable branch pipe are slidably connected, multiple to be separately mounted to the fixation
Valve on branch pipe, the first lifter plate mutually fixed with the connection end of multiple movable branch pipes, and it is solid with the first lifter plate
The fixed elevation driving unit for connecting and being slidably mounted on two columns;The rotating part is included:Installed in the support
Installing plate in portion, at least one first cylinder being arranged on the installing plate, it is connected with the piston rod of first cylinder
The second lifter plate for connecing, multiple rotating shafts being rotatably installed on second lifter plate, it is multiple to be separately fixed at the rotating shaft
The pallet of one end, multiple the first motors being fixed on second lifter plate and with the rotating shaft drive connection, it is fixed on institute
State the second cylinder on the surface plate of supporting part, the 3rd lifter plate, the Yi Jiduo that are connected with the piston rod of second cylinder
The individual pressed component for corresponding and being rotatably installed on the 3rd lifter plate with the pallet respectively;The control unit and institute
Elevation driving unit, first cylinder, first motor, second cylinder and valve circuit connection are stated, wherein,
First through hole, the axis of the pallet are provided with the surface plate of the supporting part at the position corresponding with the movable branch pipe
Line is overlapped with the axis of the corresponding pressed component, and the second through hole is provided with the pressed component axis, multiple
Axis of the axis of the pressed component respectively with the corresponding movable branch pipe coincides, and the movable branch pipe is downward
The first through hole and second through hole are sequentially passed through during motion.
2. ceramic grout device according to claim 1, it is characterised in that:The elevation driving unit is included:Two points
It is not slidably mounted on two columns and is separately fixed at the sliding block at the first lifter plate two ends, two ends and rotates peace respectively
Cross bar on two sliding blocks, two be separately mounted on two columns rack, two be set in institute
State cross bar two ends and respectively with two rack meshed gears, the worm gear being sleeved in the middle part of the cross bar, be fixed on institute
State the second motor on the first lifter plate and the snail engaged on the motor shaft of second motor and with the worm gear
Bar.
3. ceramic grout device according to claim 1, it is characterised in that:Relative with rack one on two columns
Side is respectively arranged with slide rail, for reducing frictional force when sliding block is slided.
4. ceramic grout device according to claim 1, it is characterised in that:Bullet is set with the rotating shaft of the pressed component
Property part, the elastomeric element is folded between the 3rd lifter plate and the pressure strip of the pressed component.
5. ceramic grout device according to claim 1, it is characterised in that:The connection end of the movable branch pipe is provided with close
Seal.
Priority Applications (1)
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CN201621017684.7U CN206393791U (en) | 2016-08-31 | 2016-08-31 | Ceramic grout device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621017684.7U CN206393791U (en) | 2016-08-31 | 2016-08-31 | Ceramic grout device |
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Publication Number | Publication Date |
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ID=59506702
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109049276A (en) * | 2018-07-16 | 2018-12-21 | 苏州洛特兰新材料科技有限公司 | A kind of slurry-discharging equipment of new ceramic material production |
CN112077999A (en) * | 2020-09-17 | 2020-12-15 | 佛山市南海鑫隆机工机械有限公司 | Hollow mould grouting device |
CN112643851A (en) * | 2020-12-20 | 2021-04-13 | 福建省科越智能机械有限公司 | Automatic ceramic grouting forming system capable of achieving accurate positioning |
-
2016
- 2016-08-31 CN CN201621017684.7U patent/CN206393791U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109049276A (en) * | 2018-07-16 | 2018-12-21 | 苏州洛特兰新材料科技有限公司 | A kind of slurry-discharging equipment of new ceramic material production |
CN112077999A (en) * | 2020-09-17 | 2020-12-15 | 佛山市南海鑫隆机工机械有限公司 | Hollow mould grouting device |
CN112077999B (en) * | 2020-09-17 | 2022-03-25 | 佛山市南海鑫隆机工机械有限公司 | Hollow mould grouting device |
CN112643851A (en) * | 2020-12-20 | 2021-04-13 | 福建省科越智能机械有限公司 | Automatic ceramic grouting forming system capable of achieving accurate positioning |
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