CN106313277B - Ceramic grout formation system - Google Patents
Ceramic grout formation system Download PDFInfo
- Publication number
- CN106313277B CN106313277B CN201610945242.7A CN201610945242A CN106313277B CN 106313277 B CN106313277 B CN 106313277B CN 201610945242 A CN201610945242 A CN 201610945242A CN 106313277 B CN106313277 B CN 106313277B
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- Prior art keywords
- slurry
- station
- guide rail
- slip casting
- plaster mold
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- 239000000919 ceramic Substances 0.000 title claims abstract description 35
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 30
- 239000011440 grout Substances 0.000 title claims abstract description 30
- 239000002002 slurry Substances 0.000 claims abstract description 88
- 239000011505 plaster Substances 0.000 claims abstract description 85
- 238000007569 slipcasting Methods 0.000 claims abstract description 53
- 238000001035 drying Methods 0.000 claims abstract description 34
- 238000004513 sizing Methods 0.000 claims abstract description 25
- 230000000694 effects Effects 0.000 claims description 13
- 238000005086 pumping Methods 0.000 claims description 9
- 229920002472 Starch Polymers 0.000 claims description 5
- 235000019698 starch Nutrition 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 3
- 241000237858 Gastropoda Species 0.000 claims description 2
- 239000008107 starch Substances 0.000 claims description 2
- 239000000047 product Substances 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 229910052602 gypsum Inorganic materials 0.000 abstract description 5
- 239000010440 gypsum Substances 0.000 abstract description 5
- 238000004140 cleaning Methods 0.000 abstract description 2
- 239000013589 supplement Substances 0.000 abstract description 2
- 230000002745 absorbent Effects 0.000 abstract 1
- 239000002250 absorbent Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 239000006071 cream Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- 238000009955 starching Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/261—Moulds therefor
- B28B1/262—Mould materials; Manufacture of moulds or parts thereof
- B28B1/264—Plaster
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Abstract
The present invention provides a kind of ceramic grout formation systems, because grouting device is when for gypsum mould grouting, movable branch pipe from plaster mold bottom on one side slip casting while rise, so mud can be avoided mutually to hit in slip casting and make air entrainment in mud, rotating part drives plaster mold rotation simultaneously so that the mud in plaster mold is evenly distributed；It is that plaster mold supplements mud to mend sizing device, avoids plaster mold and does not fill mud due to various reasons in grouting device and cause the size of product and thickness unstable；Drying device makes plaster mold absorbent slurry be molded；The manifold taken out in slurry portion is connected with vacuum pump, therefore mud extra in plaster mold can be extracted out, it gets rid of slurry portion and drives plaster mold rotation, it is absorbed by inner wall to which the unpumped a small amount of mud in plaster mold bottom is thrown to plaster film inner wall, therefore the ceramic grout formation system of the present invention not only high degree of automation, good product quality, but also production more cleaning, production efficiency height.
Description
Technical field
The invention belongs to ceramic molding equipment technical fields, and in particular to a kind of ceramic grout formation system.
Background technology
Injection forming is a kind of ancient and traditional shaping method of ceramics, and application is extremely wide.It is every it is complex-shaped, do not advise
Then, wall is thin, volume is big and size requires not tight implements that can be molded with slip casting method.Including general domestic ceramics class
Vase, soup bowl, vegetable dish, teapot, toilet seat, the washbowl of sanitary ware class, variously-shaped technique porcelain are one also suitable
Divide industrial ceramics, special cermacis product etc..But injection forming is separate unit manual operation at present, manual operation labor intensity is big,
Low production efficiency.
The patent of Patent No. CN202964845U provides that a kind of mechanization degree is high, reduces labor intensity, raw
A kind of efficient ceramic hollow pot class injection forming automatic production line is produced, although forming process uses mechanized operation,
It is after having noted slurry, mud to be full of there may be no in plaster mold due to various reasons, so that product size and thickness
It is inconsistent；It needs overturning plaster mold to pour out extra mud after injection forming, but is molded in plaster mold during overturning
Gypsum be easy breakage, and the process that mud is poured out can cause production site more dirty and messy, and slip casting process is due to slip casting
Apart from plaster mold, will produce mutually shock is easier to cause air entrainment in mud to pipe farther out, when in mud injection mold, generates
Bubble, although bubble can be eliminated by having mold automatic rotating device to rotate plaster mold, efficiency is low, and can not
Guarantee completely eliminates bubble, unstable product quality.
Invention content
The purpose of the present invention is to provide a kind of high degree of automation, can produce good product quality, production more clean
And the ceramic grout formation system that production efficiency is high.
The present invention provides a kind of ceramic grout formation systems, including：Support portion, the conveying dress on support portion
It sets, drying device, grouting device, mend sizing device, slurry removing device and control unit, conveying device include：It is arranged on support portion
The guide rail of annular, a plurality of be slidably mounted on guide rail hold component and the first driving unit on support portion,
First driving unit is fixedly connected with the side for holding component towards the ring heart of guide rail, and guide rail is divided into multiple stations, and the one of guide rail
To pick and place station, slip casting station is mended slurry station and is sequentially located on the direction of guide rail upper edge plaster mold operation except station is starched at end, and
It picks and places station, slip casting station, mend slurry station and except the guide rail area between slurry station has drying station；Drying device includes：
On support portion and the babinet covered on drying station and the wind turbine being connected with babinet；Grouting device is located at slip casting
Station, including：Slip casting portion and the rotating part being arranged below slip casting portion；It mends sizing device and is located at benefit slurry station, including slip casting
Portion；Slurry removing device is located at except slurry station, including：It takes out slurry portion and is arranged in the rotating part for taking out slurry portion plaster mold operation downstream side；
Slip casting portion, pumping slurry portion include：First support is fixed in first support and includes second of two columns being vertically arranged
Frame, manifold, more one end are connected with manifold and fix fixation branch pipe on the secondary support bracket, movable branch pipe, movable branch pipe
One end is slidably connected with the other end of corresponding fixed branch pipe, multiple valves being separately mounted on fixed branch pipe, and multiple
Mutually fixed first lifter plate in connecting pin of movable branch pipe, and be fixedly connected with the first lifter plate and be slidably mounted on two and stood
Elevation driving unit on column, wherein the first support in the slip casting portion of grouting device, the slip casting portion for mending sizing device and pumping slurry portion is equal
On support portion and be located above guide rail slip casting station, mend slurry station and except slurry station, slip casting portion and mend slurry
Device also includes stock tank, and slip casting portion and mends the manifold of sizing device and is connected with stock tank, and pumping slurry portion is also comprising vacuum pump, vacuum pump
It is connected with the manifold for taking out slurry portion；Rotating part includes：Mounting plate on support portion, several installations are on a mounting board
First cylinder, the second lifter plate being connected with the piston rod of the first cylinder, multiple one end are rotatably installed on the second lifter plate
Shaft, the pallet of multiple other ends for being separately fixed at shaft, it is multiple be fixed on the second lifter plate and with shaft drive connect
The first motor that connects, the second cylinder being fixed in first support, the third lifter plate being connected with the piston rod of the second cylinder,
And multiple pressed components corresponded respectively with pallet and be rotatably installed in third lifter plate；Control unit and conveying device,
Drying device, grouting device mend sizing device, the connection of slurry removing device circuit, wherein the central axes of pallet and corresponding compression structure
The central axes of part overlap, and pressed component is provided centrally with the second through-hole, the central axes of multiple pressed components respectively with slip casting portion
The central axes of multiple activity branch pipes coincide, and the second through-hole is passed through when movable branch pipe moves downward, takes out the first support edge in slurry portion
Horizontal direction extends to side, and the rotating part for going out sizing device is arranged in the elongated area for the first support for taking out slurry portion.
The ceramic grout formation system of the present invention can also do further improve and limit：Hold component guide rail width
Side set up it is at least one hold hole, an at least row is set on circular orbit length direction and holds hole.
The ceramic grout formation system of the present invention can also do further improve and limit：The both ends for holding component are respectively mounted
Idler wheel.For reducing the frictional force for holding component when being slided on guide rail.
The ceramic grout formation system of the present invention can also do further improve and limit：First driving unit includes：Two
It is a be rotatably installed on support portion and positioned at the driving wheel at the both ends of guide rail, be mounted on support portion and with a drive wheel
Second motor of connection, the chain being meshed with driving wheel, the interior guide rail of profile and guide rail after chain installation on the drive wheel
Profile it is identical, the side for holding component towards the interior guide rail of guide rail is fixed on chain, hold component with the rotation of chain and
It is moved on guide rail.
The ceramic grout formation system of the present invention can also do further improve and limit：Elevation driving unit includes：Two
It is a be slidably mounted on respectively on two columns and be separately fixed at the sliding block at the first lifter plate both ends, both ends are rotatably installed in respectively
Cross bar, two racks being separately mounted on two columns, two both ends for being set in cross bar on two sliding blocks and point
Not with two rack meshed gears, the worm gear being sleeved in the middle part of cross bar, the third motor being fixed on the first lifter plate and
The worm screw engaged on the motor shaft of third motor and with worm gear.
The ceramic grout formation system of the present invention can also do further improve and limit：It is opposite with rack on two columns
Side be respectively arranged with sliding rail.For reducing frictional force when sliding block sliding.
The ceramic grout formation system of the present invention can also do further improve and limit：It is set in the shaft of pressed component
Flexible component, elastomeric element are folded between third lifter plate and the pressure plate of pressed component.Elastomeric element is pressed for buffering
Tight pressure of the component when compressing plaster mold, avoids the unexpected stress of plaster mold excessive and impaired.
The ceramic grout formation system of the present invention can also do further improve and limit：The connecting pin of movable branch pipe is arranged
There is sealing ring.For improving leakproofness of the movable branch pipe when being slided on fixed branch pipe.
The ceramic grout formation system of the present invention can also do further improve and limit：Be equipped on second lifter plate to
Few first guide rod, is provided with the first guide sleeve on mounting plate at position corresponding with first guide rod, and first
Guide rod sliding is plugged in the first guide sleeve；Third lifter plate is equipped at least second guide rod, and first support is put down
The second guide sleeve is provided at panel position corresponding with the second guide rod, the sliding of the second guide rod is plugged in the second guide sleeve
It is interior.First guide rod and the first guide sleeve are for avoiding cylinder from being shaken during driving the second lifter plate raising and lowering
Dynamic, the second guide rod and the second guide sleeve are for avoiding cylinder from being shaken during driving third lifter plate raising and lowering
It is dynamic, to influence the service life of equipment.
Ceramic grout formation system according to the present invention, because grouting device is when for gypsum mould grouting, movable branch pipe
Plaster mold bottom is stretched into, elevation driving unit drives the first lifter plate slowly to rise, and to which drive activity branch pipe slowly rises, makes
It obtains movable branch pipe to move up while slip casting, so can avoid making because mud is mutually hit during slip casting
Air entrainment in mud, to generate bubble, and since during slip casting, the second cylinder drives under third lifter plate
Drop, the first cylinder drives the second lifter plate to rise, so that plaster mold is clamped by pallet and pressed component, first motor driving
Shaft rotates, and shaft drives pallet rotation, so that plaster mold rotates so that the mud in plaster mold is evenly distributed, simultaneously
Also existing bubble in mud can be eliminated；Sizing device is mended in setting, and mud is supplemented for plaster mold, is avoided plaster mold and is filled in slip casting
Do not fill mud due to various reasons in setting and cause the size of product and thickness unstable, grouting device with mend sizing device it
Between be provided with drying device, when carrying out mending slurry, the slurries in plaster mold are significantly reduced because of being partly absorbed, and reduce inspection
Survey error；It is connected with vacuum pump due to taking out the manifold in slurry portion, movable branch pipe can reach downwards plaster mold bottom, so,
Mud extra in plaster mold can be extracted out, avoid mud from spilling and destroyed with plaster mold, getting rid of slurry portion can drive plaster mold to turn
It is dynamic, it is absorbed by inner wall to which the unpumped a small amount of mud in plaster mold bottom is thrown to plaster film inner wall, avoids product bottom too thick,
Therefore the ceramic grout formation system of the present invention not only high degree of automation, good product quality, but also production more cleaning, production
It is efficient.
Description of the drawings
Fig. 1 is the structural schematic diagram of ceramic grout formation system in the embodiment of the present invention；
Fig. 2 is the station division figure of ceramic grout formation system in the embodiment of the present invention；
Fig. 3 is part-structure enlarged drawing in the embodiment of the present invention；
Fig. 4 is the structural schematic diagram that component is held in the embodiment of the present invention；
Fig. 5 is the structural schematic diagram of grouting device in the embodiment of the present invention；
Fig. 6 is the side view of grouting device in the embodiment of the present invention；
Fig. 7 is the structural schematic diagram in slip casting portion in the embodiment of the present invention；
Fig. 8 is the schematic enlarged-scale view for marking A in the embodiment of the present invention in Fig. 5；
Fig. 9 is the schematic enlarged-scale view for marking B in the embodiment of the present invention in Fig. 7；
Figure 10 is the lower half portion structural schematic diagram of rotating part in the embodiment of the present invention；
Figure 11 is main view-phantom of Figure 10 in the embodiment of the present invention；
Figure 12 is the upward view of Figure 10 in the embodiment of the present invention；
Figure 13 is the top half structural schematic diagram of rotating part in the embodiment of the present invention；
Figure 14 is the sectional view of Figure 13 in the embodiment of the present invention；
Figure 15 is the enlarged drawing for marking C in the embodiment of the present invention in Figure 14；
Figure 16 is the structural schematic diagram of slurry removing device in the embodiment of the present invention.
Specific implementation mode
It is real below in order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand
Example combination attached drawing is applied to be specifically addressed the ceramic grout formation system of the present invention.
As shown in Figure 1, ceramic grout formation system includes：Support portion 10, conveying device 20, drying device, grouting device
40, sizing device 50, slurry removing device 60 and control device 70 are mended.Support portion 10 is used to support each device, conveying device 20, drying
Device, grouting device 40, benefit sizing device 50, slurry removing device 60 are installed on support portion 10, and drying device 30 covers on conveying dress
It sets on 20, grouting device 40 mends sizing device 50, slurry removing device 60 sequentially along the setting of the transport path of plaster mold.Control device 70
It is connect with conveying device 20, drying device, grouting device 40, benefit sizing device 50,60 circuit of slurry removing device, for controlling conveying dress
Set 20, drying device, grouting device 40, the operation for mending sizing device 50, slurry removing device 60.
Conveying device 20 is for driving plaster mold to run.As shown in figure 3, conveying device 20 includes：Guide rail 21 multiple is held
Component 22, the first driving unit 23.Guide rail 21 is the guide rail of annular, and guide rail 21 is the annular of strip, i.e. both ends are arc-shaped,
Centre is parallel straight line.As shown in Fig. 2, being divided into multiple stations on guide rail 21, one end of guide rail 21 is to pick and place station 11, with
Direction in figure sees that the one end is the left end of guide rail 21, and the direction run along plaster mold on guide rail 21 is sequentially Cementer
Position 12, mend slurry station 13 and except slurry station 14, pick and place station 11, slip casting station 12, mend slurry station 13 and except slurry station 14 it
Between have drying station 15.New plaster mold can be put and take the plaster mold after shaping and drying away by picking and placeing station 11, dry work
Slurry station 13 is mended for installing drying unit 30, slip casting station 12 and except slurry station 14 is respectively used to installation grouting device in position 15
40, sizing device 50 and slurry removing device 60 are mended.
Multiple components 22 that hold are slidably mounted on guide rail 21.As shown in figure 4, it includes at least one hold to hold component 22
Idler wheel 222 is installed at hole 221, the both ends for holding component 22 respectively, and idler wheel 222 holds component 22 for reduction and run on guide rail 21
When frictional force.In the present embodiment, component 22 is held to have in circular orbit width direction there are two hole 221 is held, in ring
It is arranged to 1 row on shape track length direction, one holds component 22 and can place two plaster molds.
Certainly, hole can also be held in circular orbit width direction with 1,3,4 etc. by holding component 22, be held
Component 22 can also be arranged to that 2 rows, 3 rows etc. are multiple rows of on circular orbit length direction, hold the number of rows of the setting of component 22 and should make
It holds subject to the arc area end turning that component 22 can be realized on circular orbit.It is determined with specific reference to actual needs.
The operation of guide rail 21 for enabling and holding component along annular of first driving unit 23, the first driving unit 23 packet
Contain：Second motor 231, at least two driving wheels 232, chain 233.Second motor 231 be mounted on support portion 10 on, and with control
70 circuit of device connects, and driving wheel 232 is rotatably installed on support portion 10, and a driving wheel 232 and the driving of the second motor 231 connect
It connects, chain 233 is mounted on two driving wheels 232, and is engaged with two driving wheels 232.Chain 233 is mounted on driving wheel 232
Profile after upper is identical as the profile of interior guide rail of guide rail 21, and the side for holding the interior guide rail towards guide rail 21 of component 22 is fixed
On chain 233, the second motor 231 operation, driving driving wheel 232 rotates so that chain 233 rotates, thus with structure is held
Part 22 is run on guide rail 21.
In the present embodiment, driving wheel 232 is two, is located at 21 liang of arc-shaped ends of guide rail, and with the radian of circular arc
It is identical.The cross section of the internal rail linearity region of guide rail 21 is " u "-shaped, and the cross section in camber line region is " L " shape, and chain 233 is located at
In the "u"-shaped groove of the internal rail of guide rail 21, since the cross section in the internal rail camber line region of guide rail 21 is " L " shape, so driving wheel 232
It can be engaged with chain 233 at the both ends of guide rail 21.
Drying device 30 is for drying plaster mold, so that the mud drying and moulding being absorbed on plaster mold,
As shown in Figure 1, drying device 30 includes：Babinet 31 and wind turbine 32.Babinet 31 is mounted on support portion 10, and covers on guide rail 21
On, it is located on the drying station of guide rail 21.One end of guide rail 21 is the station for picking and placeing plaster mold.Wind turbine 32 is connected with babinet 31
It is logical, and connect with 70 circuit of control device, for provide the hot wind for drying plaster mold in babinet 31.
Grouting device 40 is used to inject mud for plaster mold, is mounted on support portion 10, and positioned at the Cementer of guide rail 21
On position 12, in the present embodiment, slip casting station 12 and picks and places and be provided with one section of babinet 31 between station 11.As shown in figure 5, slip casting
Device 40 includes：Slip casting portion 41 and rotating part 42.
Slip casting portion 41 is used to inject mud for plaster mold.As shown in Figure 6, Figure 7, wherein center line deputy activity branch in Fig. 6
The central axes of pipe 418, pallet 424, pallet 424.Slip casting portion 41 includes：It is first support 411, second support 412, stock tank 413, total
Pipe 414, more fixed branch pipes 415, multiple valves 416, the first lifter plate 417, more movable branch pipes 418 and elevation driving unit
419.In the present embodiment, fixed branch pipe 415 and movable branch pipe 418 are 8, and valve 416 is 8.
First support 411 is mounted on the top on support portion 10 and positioned at guide rail 21, setting eight the in first support 411
One through-hole 4111, second support 412 are fixed on the surface plate of first support 411, are set vertically comprising two in second support 412
The column 4121 set.For holding mud, one end of manifold 414 is connected stock tank 413 with stock tank 413.The one of fixed branch pipe 415
End be connected with manifold 414,8 fixed branch pipes 415 are set in row, number of rows should with hold component 22 in circular orbit width direction
On the number for holding hole it is consistent, and often arrange fixed branch pipe 415 and be located at and hold component 22 in circular orbit width direction
On the corresponding track for holding hole center when being run on guide rail 21.In the present embodiment, component 22 is held in circular orbit
Hole is held there are two tools in width direction, therefore 8 fixed branch pipes 415 divide two rows of settings, often arranges four.Every fixed branch pipe
Valve 416 is mounted on 415, valve 416 is connect with 70 circuit of control device, and valve 416 is fixed in second support 412,
Break-make for controlling fixed branch pipe 415.In the present embodiment, valve 416 is valve actuator.The one of 8 movable branch pipes 418
End is slidably mounted on the other end of fixed branch pipe 415 respectively, and the connecting pin is fixed on the first lifter plate 417, movable branch pipe
418 connecting pin is provided with sealing ring, for improving leakproofness of the movable branch pipe 418 when being slided on fixed branch pipe 415.8
The other end of root activity branch pipe 418 is corresponding with eight first through hole 4111 respectively.
Elevation driving unit 419 is slidably mounted on two columns 4121, and it is single that the first lifter plate 417 is fixed on lifting driving
In member 419, elevation driving unit 419 is for driving the first lifter plate 417 to move up and down, so that about 418 movable branch pipe
It is mobile.Elevation driving unit 419 includes：Two sliding blocks 4191, cross bar 4192, two gear 4193, two rack 4194, worm gear
4195, third motor 4196, worm screw（It is not shown in figure）.Two sliding blocks 4191 are slidably mounted on respectively on two columns 4121,
And it is separately fixed at the both ends of the first lifter plate 417.As shown in figure 9, a sliding rail is installed in side respectively on two columns 4121
4122, for reducing frictional force when sliding block 4191 slides, the lower part of sliding rail 4122 is equipped with block 4123, is used for anti-limited slip block
4191 regions beyond sliding rail 4122 and rack 4194 when moving down.As shown in figure 8, the both ends of cross bar 4192 rotate peace respectively
On two sliding blocks 4191, two gears 4193 are set in the both ends of cross bar 4192.On two columns 4121 with sliding rail
A rack 4123 is installed in 4122 opposite sides respectively, and two gears 4193 respectively engage rack 4123 with corresponding.Snail
Wheel 4195 is sleeved on the middle part of cross bar 4192, and third motor 4196 is fixed on the first lifter plate 417, and with 70 circuit of control device
It connects, worm screw, the engagement composition worm gear mechanism of worm and wheel 4195 is fixed on the motor shaft of third motor 4196.
The work of third motor 4196 makes cross bar 4192 rotate by worm gear mechanism, and two gears 4193 are with cross bar
4192 rotations, since gear 4193 is engaged with rack 4194, so gear 4193 moves on rack 4194, to drive first
Lifter plate 417 moves up and down, and 417 drive activity branch pipe 418 of the first lifter plate moves up and down, when movable branch pipe 418 moves downward
When, pass through corresponding first through hole 4111.
Rotating part 42 is for driving plaster mold to rotate.As shown in Figure 10, Figure 11, Figure 12, rotating part 42 includes：Mounting plate
420, at least one first cylinder 421, the second lifter plate 422, multiple shafts 423, multiple pallets 424, at least one first electricity
Machine 425, at least one second cylinder 426, third lifter plate 427, multiple pressed components 428 and multiple elastomeric elements 429.At this
In embodiment, the first cylinder 421 is four, and shaft 423, pallet 424, pressed component 428 and elastomeric element 429 are eight,
First motor 425 is two, and the second cylinder 426 is four.
Mounting plate 420 is fixed on support portion 10, and four the first cylinders 421 are connect with 70 circuit of control device, four
First cylinder 421 is installed on mounting plate 420, and positioned at the lower section of the second lifter plate 422, for driving the second lifter plate
422 raising and lowerings.In the present embodiment, four the first cylinders 421 are with " ten " font and with the center of the second lifter plate 422
Right-angled intersection point is distributed in the lower part of the second lifter plate 422.The piston rod phase of second lifter plate 422 and four the first cylinders 421
Connection, the piston rod of four the first cylinders 421 drive 422 raising and lowering of the second lifter plate when moving back and forth.
Eight shafts 423 are rotatably installed on the second lifter plate 422, and eight shafts 423 are evenly distributed on second liter
It drops on plate 422.The number of rows of shaft 423 and the number often arranged are identical as the distribution of eight movable branch pipes 418 respectively, and each turn
The central axes of axis 423 coincide with the central axes of corresponding movable branch pipe 418 respectively.It is fixed with rotation on second lifter plate 422
Pivoted housing 4231 is equipped with bearing 4232 in rotary sleeve 4231, and shaft 423 is plugged in bearing 4232, and bearing 4232 can reduce
Frictional force when shaft 423 rotates, one end diameter of shaft 423 is more than the through-hole diameter of rotary sleeve 4231, with the side in Figure 11
To seeing, which is the upper end of shaft 423；The other end stretches out rotary sleeve 4231, is seen with the direction in Figure 11, which is shaft 423
Lower end.So when shaft 423 is plugged in rotary sleeve 4231, do not fall out.
For pallet 424 for placing plaster mold, the number of pallet 424 is identical as the number of shaft 423, eight pallets 424
Center is separately mounted to the upper end of eight shafts 423, and pallet 424 is rotated with the rotation of shaft 423.First motor 425 with
70 circuit of control device connects, and is mounted on the lower section of the second lifter plate 422, is drivingly connected with shaft 423, is used for drive shaft
423 rotations.In the present embodiment, first motor 425 is two, is located among the shaft 423 of four, the left side and four, the right
The centre of shaft 423 is provided with driving wheel 4251 on the motor shaft of first motor 425, and the lower end of shaft 423 is provided with driven wheel
4231, the driving wheel 4251 of a first motor 425 is connected with the driven wheel 4231 in four shafts 423 around by chain respectively
It connects, so first motor 425 works, four connected shafts 423 can be driven to rotate.
In addition, being also equipped at least first guide rod 4221, in the present embodiment, first on the second lifter plate 422
Guide rod 4221 is 5.On mounting plate 420 the first guide sleeve is provided at position corresponding with the first guide rod 4221
4222, the sliding of the first guide rod 4221 is plugged in the first guide sleeve 4222, in the process of 422 raising and lowering of the second lifter plate
In, the first guide rod 4221 slides up and down in the first guide sleeve 4222, for avoiding cylinder from driving the second lifter plate 422
It rises and can shake during declining, to influence the service life of equipment.
As shown in figure 13, the second cylinder 426 is connect with 70 circuit of control device, is mounted on the surface plate of first support 411
Top, third lifter plate 427 are arranged in the lower section of the surface plate of first support 411.The piston rod of second cylinder 426 is fed through
The surface plate of one holder 411 is connected with third lifter plate 427, so when the piston rod of the second cylinder 426 moves back and forth, it can
Drive 427 raising and lowering of third lifter plate.In the present embodiment, four 426 distributed rectangulars of the second cylinder are in first support 411
Surface plate above, and the center of rectangle is overlapped with the center of third lifter plate 427.
As shown in figure 14, pressed component 428 is rotatably installed on third lifter plate 427, for compressing plaster mold downwards, such as
Shown in Figure 15, pressed component 428 includes a shaft and the pressure plate being connect with shaft one end, in each pressed component 428
Center is respectively set there are one the second through-hole 4281, and the second through-hole 4281 runs through the shaft and pressure plate of pressed component 428.Eight
The shaft of pressed component 428 is rotatably installed on third lifter plate 427, and the second through-hole 4281 of eight pressed components 428
Central axes of the central axes respectively with movable branch pipe 418 coincide.First through hole 4111, the second through-hole 4281 diameter be more than activity
The diameter of branch pipe 418 so that movable branch pipe 418 can in first through hole 4111 and the second through-hole 4281 into and out.For
Reduce frictional force when pressed component 428 rotates, be set in the shaft of pressed component 428 bearing, bearing is mounted on axis
In bearing 4282, bearing block 4282 is fixed on third lifter plate 427.
Since the central axes of pressed component 428 coincide with the central axes of corresponding movable branch pipe 418 respectively, shaft
423 central axes coincide with the central axes of corresponding movable branch pipe 418 respectively, so corresponding pressed component 428, work
The central axes of dynamic branch pipe 418 and pallet 424 coincide.
Each elastomeric element 429 is respectively sleeved in the shaft of corresponding pressed component 428, and is folded in third lifting
Between plate 427 and the pressure plate of pressed component 428.Pressure size for buffering pressed component 428 to plaster mold, avoids compressing
The pressure plate of component 428 makes plaster mold be damaged very much the pressure that plaster mold applies greatly.In the present embodiment, elastomeric element
429 be spring.
Certain elastomeric element 429 or rubber etc. can play the thing of cushioning effect.
In addition, at least second guide rod 4271 is also equipped on third lifter plate 427, in the present embodiment, the
Two guide rods 4271 are 4.Is provided at the surface plate position corresponding with the second guide rod 4271 of first support 411
Two guide sleeves 4272, the second guide rod 4271 sliding be plugged in the second guide sleeve 4272, third lifter plate 427 rise and under
During drop, the second guide rod 4271 slides up and down in the second guide sleeve 4272, for avoiding cylinder in driving third liter
It can shake during drop 422 raising and lowering of plate, to influence the service life of equipment.
Certainly, the first cylinder 421, first motor 425, the number of the second cylinder 426 may be other, the first cylinder
421 are able to drive parallel with third lifter plate 427 up and down motion of the second lifter plate 422 with the second cylinder 426, and first
The number of motor 425 can drive all shafts 423 to rotate.
When slip casting, control device 70 controls 419 driving activity branch pipe 418 of elevation driving unit and moves downward, movable branch pipe
418 sequentially pass through first through hole 4111 and the second through-hole 4281 into the bottom of plaster mold, and then the opening of control valve 416, is starched
Mud in pond 413 passes through from manifold 414, fixed branch pipe 415, movable branch pipe 418 successively, and from overflow activity branch pipe 418
Lower end is flowed out, and while valve 416 is opened, control the first cylinder 421 driving the second lifter plate 422 is upward, the second cylinder 426
Driving third lifter plate 427 moves downward so that pallet 424 and pressed component 428 clamp plaster mold, and first motor 425 is driven
Turn axis 423 rotates, so that plaster mold rotates.During slip casting, movable branch pipe 418 ramps up while slip casting
It rises, while plaster mold ceaselessly rotates, so as to reduce the bubble in mud, and mud is distributed in plaster mold
It is even.
It mends sizing device 50 to be arranged on support portion 10, be located on the benefit slurry station of guide rail 21, mend slurry station and be located at Cementer
The downstream of position, and drying station is set between dress station and slip casting station mending to starch, one section of babinet 31 is set on the drying station.
Sizing device 50 is mended to be used for supplement mud in plaster mold.It includes slip casting portion 41 to mend sizing device 50.
When carrying out mending slurry to plaster mold, how much the slurries coped with first in plaster mold are detected, then further according to inspection
Situation is surveyed to be supplemented.Drying station is arranged between slip casting station starches station to benefit in plaster mold so that plaster mold reaches benefit
Part mud can be absorbed when starching station so that the mud in plaster mold significantly reduces, will not be pair because of scarce mud when detection
Amount can not be detected less, therefore when plaster mold runs to benefit slurry station, all plaster molds all need to carry out once mending slurry, make up
The defect that plaster mold may not filled in slip casting, improves the quality of product.
When mending slurry, 419 driving activity branch pipe 418 of elevation driving unit moves downward, and movable branch pipe 418 sequentially passes through first
Through-hole 4111 and the second through-hole 4281 enter the bottom of plaster mold, and then valve 416 is opened, the mud in stock tank 413 successively from
Manifold 414, fixed branch pipe 415, movable branch pipe 418 pass through, and are flowed out from the lower end of overflow activity branch pipe 418.
The setting of slurry removing device 60, positioned at removing on slurry station for guide rail 21, removes slurry station and is starched positioned at benefit on support portion 10
The downstream of station, and except slurry station and mend slurry station between be provided with drying station, the drying station upper box 31.In this reality
It applies in example, this babinet 31 is long so that plaster mold can fully absorb mud molding when reaching slurry removing device 60.Except slurry
Device 60 is for removing mud extra in plaster mold.As shown in figure 16, slurry removing device 60 includes：Take out slurry portion 61 and rotating part
42.Rotating part 42 is arranged in the downstream side for taking out the 61 plaster mold operation of slurry portion, is seen with the direction of Figure 16, and slurry is being taken out in the setting of rotating part 42
The right in portion 61.
Slurry portion 61 is taken out for taking mud extra in plaster mold away.Taking out slurry portion 61 includes：First support 611, column
6121, second support 612, vacuum pump 613, manifold 614, fixed branch pipe 615, movable branch pipe 618, valve 616, the first lifter plate
617, elevation driving unit 619, it takes out 61 intermediate pump 613 of slurry portion and the stock tank 413 in slip casting portion 41 is substituted, other structures
Label is corresponding with the structure label in slip casting portion 41, and structure is identical, omits identical explanation herein.Wherein, vacuum pump 613 replaces
After having changed stock tank 413, vacuum pump 613 is connected with one end of manifold 614, and vacuum pump 613 is connect with 70 circuit of control device.The
One holder 611 extends to side in the horizontal direction.
When needing to take out slurry, movable branch pipe 418 stretches into plaster mold bottom, starts vacuum pump, and open valve 416, thus will
Mud in plaster mold is taken away.
Rotating part 42 is used to mud slurry uniform that plaster mold bottom residue is not taken away being thrown to gypsum mould surface.Rotating part 42
It is arranged in the elongated area of first support 611, wherein the center of the pressed component 428 of rotating part 42 can not have to setting second
Through-hole 4281.The central axes of pressed component 428 need to only be overlapped with the central axes of pallet 424.
When needing to get rid of slurry, pressed component 428 and pallet 424 clamp plaster mold, 423 turns of 425 drive shaft of first motor
It is dynamic, so that plaster mold rotates.During plaster mold rotates, the mud that bottom in plaster mold is not taken away is thrown to plaster mold
It on inner wall, is absorbed by inner wall, to avoid bottom too thick.
In the present embodiment, control device 70 is PLC controller, and the control of control device 70 and coordination conveying device 20 are done
Dry device 30, grouting device 40, the operation for mending sizing device 50, slurry removing device 60.
Plaster mold at runtime, is placed on holds on component 22 first by whole system, and control device controls conveying device fortune
Row, conveying device 20 are run with component 22 is held, and arrive first at slip casting station, and control device controls conveying device and stops fortune
Row, and it is gypsum mould grouting to control grouting device 40, after having noted slurry, control conveying device continues to run with, by one section of babinet 31,
It reaches and mends slurry station, control conveying device is out of service, and it is stone to mend sizing device 50 according to control the case where detection to plaster mold
Cream mould carries out benefit slurry, and after having mended slurry, control conveying device continues to run with, and drying and moulding is molded completion for a period of time in babinet 31
It being reached afterwards except slurry station, control conveying device is out of service, and controls slurry removing device 60 and remove mud extra in plaster mold,
After pumping has got rid of slurry, control conveying device continues to run with, and plaster mold carries out drying and processing in babinet 31, when conveying device is with stone
Cream mould is moved to when picking and placeing station, and drying and moulding finishes plaster mold, and plaster mold is removed from conveying device and carries out down one of work
Sequence.
The above embodiment is the preferred case of the present invention, is not intended to limit protection scope of the present invention.
Claims (9)
1. a kind of ceramic grout formation system, which is characterized in that including：Support portion, the conveying dress on the support portion
It sets, drying device, grouting device, mend sizing device, slurry removing device and control unit, the conveying device include：It is arranged in the branch
The guide rail of annular on support part, a plurality of be slidably mounted on the guide rail hold component and mounted on the support portion
On the first driving unit, the side of first driving unit and the ring heart towards the guide rail that holds component, which is fixed, to be connected
It connects, the guide rail is divided into multiple stations, and one end of the guide rail is to pick and place station, and slip casting station mends slurry station and except slurry station
Sequentially it is located on the direction of guide rail upper edge plaster mold operation, and station, the slip casting station, the benefit of picking and placeing starches work
Guide rail area between position and the station except slurry has drying station；The drying device includes：Mounted on the support portion
The upper and babinet covered on the drying station and the wind turbine being connected with the babinet；The grouting device is located at described
Slip casting station, including：Slip casting portion and the rotating part being arranged below the slip casting portion；The benefit sizing device is located at the benefit
Station is starched, including the slip casting portion；The slurry removing device is located at described remove and starches station, including：It takes out slurry portion and is arranged described
Take out the rotating part in slurry portion plaster mold operation downstream side；The slip casting portion, the pumping slurry portion include：First support, fixation
In the first support and include two columns being vertically arranged second support, manifold, more one end and the manifold phases
Connect and be fixed in the second support fixation branch pipe, movable branch pipe, multiple be separately mounted on the fixed branch pipe
Valve fixes company with mutually fixed first lifter plate in connecting pin of multiple movable branch pipes and with first lifter plate
The elevation driving unit for connecing and being slidably mounted on two columns, wherein it is described activity branch pipe one end with it is corresponding
The other end of the fixed branch pipe is slidably connected, the slip casting portion of the grouting device, the slip casting portion of sizing device and described mended
The first support for taking out slurry portion is installed on the support portion and is located at the slip casting station above the guide rail, described
Mend slurry station and described except slurry station, the slip casting portion and the benefits sizing device also comprising stock tank, the slip casting be portion and institute
State and mend the manifold of sizing device and be connected with stock tank, the pumpings slurry portion also comprising vacuum pump, the vacuum pump and with the pumping slurry portion
Manifold be connected；The rotating part includes：Mounting plate on the support portion several is mounted on the mounting plate
The first cylinder, the second lifter plate for being connected with the piston rod of first cylinder, multiple one end be rotatably installed in described
Shaft on two lifter plates, the pallet of multiple other ends for being separately fixed at the shaft, it is multiple be fixed on it is described second lifting
The first motor being drivingly connected on plate and with the shaft, the second cylinder and described second being fixed in the first support
It third lifter plate that the piston rod of cylinder is connected and multiple correspond and is rotatably installed in described with the pallet respectively
The pressed component of third lifter plate；Control unit is starched with the conveying device, the drying device, the grouting device, the benefit
Device, slurry removing device circuit connection, wherein the central axes of the central axes of the pallet and the corresponding pressed component
Overlap, the pressed component is provided centrally with the second through-hole, the central axes of multiple pressed components respectively with the slip casting portion
The central axes of multiple movable branch pipes coincide, the activity branch pipe passes through the second through-hole, pumpings to starch when moving downward
The first support in portion extends to side in the horizontal direction, and the institute in the pumping slurry portion is arranged in the rotating part of the slurry removing device
State the elongated area of first support.
2. ceramic grout formation system according to claim 1, it is characterised in that：Wherein, the component that holds is described
Be arranged in the width direction of guide rail it is at least one hold hole, an at least row is set on circular orbit length direction and holds hole.
3. according to the ceramic grout formation system described in claims 1 or 2 any one claim, it is characterised in that：Wherein,
The both ends for holding component are respectively mounted idler wheel.
4. ceramic grout formation system according to claim 1, it is characterised in that：Wherein, the first driving unit packet
Contain：Two driving wheels for being rotatably installed in the both ends on the support portion and positioned at the guide rail are mounted on the support portion
And the second motor being connect with a drive wheel, the chain being meshed with the driving wheel, the chain are mounted on
Profile after on the driving wheel is identical as the profile of interior guide rail of the guide rail, and the component that holds is towards in the guide rail
The side of guide rail is fixed on the chain, and the component that holds is moved with the rotation of the chain on the guide rail.
5. ceramic grout formation system according to claim 1, it is characterised in that：Wherein, the elevation driving unit packet
Contain：Two are slidably mounted on two columns and are separately fixed at the sliding block at first lifter plate both ends, both ends respectively
The cross bar that is rotatably installed in respectively on two sliding blocks, two racks being separately mounted on two columns, two points
Be not sleeved on the both ends of the cross bar and respectively with two rack meshed gears, the snail being sleeved in the middle part of the cross bar
The third motor that take turns, is fixed on first lifter plate and on the motor shaft of the third motor and with it is described
The worm screw of worm gear engagement.
6. ceramic grout formation system according to claim 5, it is characterised in that：Wherein, on two columns with institute
It states the opposite side of rack and is respectively arranged with sliding rail.
7. ceramic grout formation system according to claim 1, it is characterised in that：Wherein, the shaft of the pressed component
On be set with elastomeric element, the elastomeric element is folded between the third lifter plate and the pressure plate of the pressed component.
8. ceramic grout formation system according to claim 1, it is characterised in that：Wherein, the connection of the movable branch pipe
End is provided with sealing ring.
9. ceramic grout formation system according to claim 1, it is characterised in that：Wherein, pacify on second lifter plate
First is provided with equipped at least first guide rod, on the mounting plate at position corresponding with first guide rod to lead
To set, the first guide rod sliding is plugged in first guide sleeve；The third lifter plate is equipped at least one
Two guide rods, the surface plate of the first support are provided with the second guide sleeve at position corresponding with second guide rod,
The second guide rod sliding is plugged in second guide sleeve.
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| CN2016107755957 | 2016-08-31 | ||
| CN201610775595 | 2016-08-31 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107009486B (en) * | 2017-05-16 | 2022-11-01 | 遵义泥牛黄工艺品有限公司 | Slurry pumping machine with self-cleaning function |
| CN107398990B (en) * | 2017-09-26 | 2022-11-29 | 福建磐珉新材有限公司 | Quartz stone table panel production line |
| CN108214860B (en) * | 2017-12-20 | 2020-04-14 | 龙岩市九州圣宏网络科技有限公司 | Preparation production device and method of ceramic tube |
| CN108044778A (en) * | 2018-01-10 | 2018-05-18 | 佛山市南海鑫隆机工机械有限公司 | A kind of cup handle slip casting machine |
| CN108748610A (en) * | 2018-07-06 | 2018-11-06 | 吴致行 | Longquan celadon mud embryo producing device and production method |
| CN109049309A (en) * | 2018-08-21 | 2018-12-21 | 黄佩涛 | Automatic ceramic slip casting robot device based on worm drive |
| CN109304804A (en) * | 2018-12-06 | 2019-02-05 | 德化富安陶瓷科技有限公司 | Ceramic body automatic mortar injection forming device |
| CN110039646B (en) * | 2019-03-01 | 2021-02-26 | 佛山三劦智能科技有限公司 | Automatic ceramic grouting forming system |
| CN110385769A (en) * | 2019-08-29 | 2019-10-29 | 广西职业技术学院 | Mortar injection forming equipment and processing method in a kind of Nixing pottery technique |
| CN111890519B (en) * | 2020-08-13 | 2021-04-02 | 广东金马领科智能科技有限公司 | Automatic-bonding high-pressure grouting production line and production method for toilet |
| CN112976231B (en) * | 2021-03-16 | 2022-09-13 | 长葛市白特瓷业有限公司 | Ceramic bathroom grouting forming process and intelligent equipment |
| CN114619262B (en) * | 2022-03-10 | 2023-06-27 | 中国科学院重庆绿色智能技术研究院 | Ornament reverse mould production line and control system |
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| DD299216A7 (en) * | 1988-10-19 | 1992-04-09 | Innovation Centre Ceramics Meissen Gmbh,De | DEVICE FOR CASTING CERAMIC CAVES |
| DE10148307A1 (en) * | 2001-09-29 | 2003-04-24 | Keramag Keramische Werke Ag | Cavity casting process for ceramic blanks involves turning mold into outer position after filling of cavity and before ceramic mass has set |
| CN201385357Y (en) * | 2009-04-20 | 2010-01-20 | 郭森镇 | Multifunctional machinery grouting machine |
| CN103481360B (en) * | 2012-06-11 | 2016-12-21 | 醴陵市城区精瓷机械厂 | Fully-automatic ceramic production system |
| JP2015196311A (en) * | 2014-03-31 | 2015-11-09 | Toto株式会社 | Equipment for casting slurry |
| CN104308954B (en) * | 2014-09-29 | 2016-05-18 | 戴思施 | The vertical slip casting production line of ceramic sanitary appliance |
| CN206254288U (en) * | 2016-08-31 | 2017-06-16 | 泉州坤泰机械精工制造有限公司 | Ceramic grout formation system |
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