CN87208193U - Three dimentious automatic jet vehicle for glass fibre intensifier cement - Google Patents
Three dimentious automatic jet vehicle for glass fibre intensifier cement Download PDFInfo
- Publication number
- CN87208193U CN87208193U CN 87208193 CN87208193U CN87208193U CN 87208193 U CN87208193 U CN 87208193U CN 87208193 CN87208193 CN 87208193 CN 87208193 U CN87208193 U CN 87208193U CN 87208193 U CN87208193 U CN 87208193U
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- China
- Prior art keywords
- spray gun
- mortar
- fiber
- executor
- link rod
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Abstract
The utility model discloses a three-dimensional automatic spray vehicle for glass fiber reinforced cement. The utility model organically combines various machinery and electric parts together, so an apparatus with higher degree of mechanization and degree of automation is made, wherein, the combination of the large and small vehicles can make the spraying gun spray to any points of the plane. A spraying gun manipulator is installed on the small vehicle, and the spraying gun manipulator can control the spraying gun to rise and fall up and down, to rotate right and left in the plane, and to swing backward and forward and right and left. The whole vehicle is totally provided with six degrees of freedom. The utility model can be used for multitudinous and mechanized production of the glass fiber reinforced cement products.
Description
The utility model belongs to the former of glass fiber reinforced cement goods, and glass fiber reinforced cement goods (Glass Fiber Reinforced Cement) are called for short GRC, are the New Building Materials that grew up in recent years.
In recent years, the GRC goods develop very fast at home and abroad, but the research of its former comparatively speaking relatively slowly, if enlarge the range of application of GRC goods, just must carry out improvement, the especially research of automatic and mechanical moulding facility of the moulding facility of GRC goods.
The used spray gun of direct-injection method is the portable spray cutter of GRC-80 type, and this spray gun is fit to the small-sized GRC goods of spray, and (3270 * 2870m/m), mid portion is difficult to be sprayed onto, and staff's labour intensity is also very big because the Side fascia area is big.Because GRC belongs to new material at home and abroad, Shang Weijian has the open source literature report that the higher spraying equipment of mechanization automaticity is arranged; Once there was a kind of simple and easy injection car that moves in the domestic unit that has on long rails, mainly have the spray gun injection of walking about onboard in arms by the operator, this heavy physical labour support not how long must substitute, efficient is very low, quality also is difficult to control, for satisfying the needs of large-scale production GRC goods, GRC spraying equipment that the automatic and mechanical degree is higher of essential design makes it to increase substantially operating efficiency and product quality.
For reaching above-mentioned purpose following technological requirement is proposed newly-designed injection car:
1. in order to make ejecting gun can be sprayed onto any point on the template, spray the width of track (1) width of car (Fig. 1) greater than template (7), the dolly (3) of horizontal operation vertically is housed on the cart (2) of operation, and big dolly is combined with two frees degree and can be ejected into any point in the plane.
2. large and small car operation can be by programme-control, can add at any time in the automatic control process manually, to adapt to the variation of process condition.
3. in order to support spray gun weight and to handle the spray gun lifting, left rotation and right rotation and do the swing of direction all around, multi-functional spray gun executor (Fig. 2) will be housed on the dolly, when satisfy spraying the GRC special-shaped product to equidistant, vertical injection and fiber, the mortar technological requirement of in goods, evenly dividing Fabric.
The utility model is a kind of combined type design of making according to above technological requirement.
Spraying car is the equipment that an electrical equipment control is moved in orbit automatically, track (1) width of cart (2) is greater than the width of template (7), make cart can be cross on the template, cross track is housed on the cart, the dolly (3) that reciprocal operation is arranged on the track, dolly connects with the spray gun executor by coupling yoke (21), and the hollow link rod (9) that the spray gun executor stretches out by the bottom links with spray gun coupling bar (8), connects mortar spray gun and fiber spray gun on the spray gun coupling bar; Can assemble 1～4 spray gun according to technological requirement, carry out composite injection, to improve work efficiency or to finish particular task.Spray on the car electric control cabinet, gearbox, mortar extrusion pump, glass fibre saddle, seat and compressed air system also are housed.
Large and small car is driven by variable-speed motor, so all energy stepless speed regulation of big dolly, the programme-control of full car action electrical appliance is carried out automatically, (3270 * 2830m/m) only get final product by a push button to spray a plate, the walking of car, stop, turning to, return manual switch is all arranged, in automatic control process, can add manually (manual priority) at any time.
Spray special-shaped GRC goods for satisfying, for the technological requirement of vertical and equidistant injection with make mortar and fiber in goods, divide Fabric even, improve intensity and surface quality, designed this critical component of spray gun executor (Fig. 2), the spray gun executor is by lifting screw (17), hollow connecting rod (9), overcoat (15), fiber and mortar rifle transposition handle (18), hollow link rod spacer pin (14), balance (20), pin (10,20,22) four, supporting seat (11), fork-shaped bearing (21), the several critical pieces of fiber and mortar spray gun coupling bar (8) are formed.
One of function of spray gun executor is that hand crank drive screw rod promotes hollow link rod oscilaltion, spacer pin on the hollow link rod (14) slides in the slideway (13) of shell, hollow link rod can not rotated with screw rod, the double thread of lifting screw has self-locking performance, can not glide because of spray gun weight, guaranteed the requirement of jetting height, the hollow link rod bottom and the fiber of executor---mortar two spray gun coupling bars link to each other, change the coupled position of coupling bar and hollow link rod, the distance and the two rifle relative positions of gradable lengthening or shortening spray gun and template are so that adjusting jet length by a larger margin and two rifle positions.Two of the function of spray gun executor is turning handle (18), drives whole executor and rotates in supporting seat (11), drives spray gun coupling bar (3) rotation, and fiber and the transposition of mortar spray gun can be regulated 0 °～180 ° plane angles.And can bump the pearl location or make its any rotation with manual operating with alignment pin or location according to technological requirement, to adapt to technological requirement.The 3rd function of spray gun executor is in executor main body and bow connection place, form universal connection form by balance (20), this mechanism can drive spray gun and do the left-right and front-back swing, And is closed in these two kinds of actions, can drive spray gun and scan a sphere curved surface, because the restriction of frame, its scanning rule mark is-60 ° of pairing ball curved surfaces of solid angle, when adapting to the GRC goods and being shaped circuitous bead that arrives and facade eject request, and can be according to technological requirement, location or arbitrarily handle with hand and to spray the GRC goods in this scope.
In sum, big dolly is combined in two frees degree is arranged in the plane coordinates; The spray gun executor has oscilaltion again, the plane rotates and utilizes the universal joint assembly left-right and front-back to swing, four frees degree are arranged, like this, full car has 6 frees degree, can be ejected into any point on the template, and can spray bead and facade on the template, can reach the technological requirement of vertical and equidistant injection, the rotatable transposition of fiber and mortar spray gun, more rational fiber arranged and mortar, make goods performance maximum intensity, and accomplish thickness evenly, surfacing, attractive in appearance, but editor also sprays the lattice pattern; Also can assemble 1～4 spray gun, spray, drive a train and can finish a wallboard, further increase work efficiency with multiple spray gun collocation according to technological requirement.
Because the utility model has solved the higher equipment of being badly in need of in the GRC product molding process of automatic and mechanical degree, made model machine, produce as a trial, prove this equipment control accuracy height, easy and simple to handle, improved production efficiency and product quality greatly, spray wallboard in the past and want 5 people operation, jede Woche can only spray the 2-4 piece, only need one man operation now, can spray a wallboard in 20 minutes, and labour intensity alleviates greatly.
Embodiment
The injection of first kind of common GRC plate (accompanying drawing 3)
(1) is ready to mortar, fiber and template.
(2) load onto a secondary GRC spray gun, reserve fiber, the mortar discharge rate.
(3) limit switch is reserved size, makes it wide with template.
(4) drive cart and arrive spray station.
(5) open automatic control button A, (mortar rifle button) opens the mortar Switch of spray pistol simultaneously.Big, the little stroke of representing big each circulation of dolly respectively of S of S among Fig. 3.
(6) sprayed plain mortar after, open automatic button B(fiber rifle button), open the fiber spray gun switch simultaneously.
(7) sprayed GRC after, only open automatic button A, close fiber spray gun, repeat (5), spray plain mortar again one time.
(8) sprayed last laminin mortar after, this piece GRC plate is that spray finishes, and waits for maintenance, the demoulding transports out of and sprays on-the-spotly, stacks.
Second kind of lattice formula (decorative effect or local the reinforcement) (accompanying drawing 4)
S
1Dolly step distance V
2Cart travel speed S
1=V
1t
1
S
2Cart step distance t
1Dolly stepping time S
2=V
2t
2
V
1Dolly travel speed t
2The cart stepping time
(1) 1.～6., spray plain mortar and GRC each one time as the program of common GRC plate.
(2) running time relay (dolly laterally moves) time relay setting up time t
1, then can decide S
1, open automatic button B simultaneously, spray gun moves to the X point from the Y point, when moving one apart from S
1The time (time t
1), dolly suspends, and cart moves S forward
2(time t
2) back cart time-out, dolly continues operation, because dolly does not arrive the limit switch place, therefore, the trolley travelling direction is still the same.
When (3) spray gun reached X, by automatic button A, spray gun can be got back to Y from the X spray automatically.
(4), spray last all over plain mortar by spraying the common plate requirement.
This practice can be used as the template of special shape and sprays.Decorative pattern (are anaglyphs as goods) such as a series of recessed square, garden shapes, prismatic from X to Y is arranged on the template.
The third multiple gun assembly sprays (accompanying drawing 5)
Multiple gun assembly sprays can play the raising work efficiency, one-shot forming and the specific (special) requirements of satisfying technology, the existing example explanation raising work efficiency problem of only lifting.
Mention GRC plate of spray in first kind of embodiment, want plain mortar of spray on template earlier, after having sprayed GRC, also will spray a laminin mortar again on the surface, its objective is not make fiber be exposed at the goods outside, improve the size accuracy and the presentation quality of goods.
As the spray gun group that figure five is combined by mortar spray gun 1,2,4 and fiber spray gun 3, spray gun 1 bottoming, spray gun 2 and 3 spray GRC, spray gun 4 covers according to technological requirement, can be adorned 1～4 spray gun.
The Figure of description explanation
Accompanying drawing 1, GRC spray car 10,19,22 ... totally 4 of pins
1. big Car Track 11. supporting seats
2. cart 12. alignment pins
3. dolly 13. spacer pin chutes
4. spray gun executor 14. spacer pins
5. electric control cabinet 15. overcoats
6. gearbox 16. is handled crank
7. template 17. lifting screws
Spray gun coupling bar 18. fibers and mortar spray gun the transposition bar
Accompanying drawing 2, spray gun executor 20 balances
9. hollow link rod 21. bows
Accompanying drawing 3, first kind of embodiment (explanation of contrast embodiment)
Accompanying drawing 4, second kind of embodiment (explanation of contrast embodiment)
Accompanying drawing 5, the third embodiment (explanation of contrast embodiment)
23.24.25. mortar spray gun
26. fiber spray gun
27. hitch
Claims (3)
1, a kind of glass fiber reinforced cement goods (GRC) moulding can back and forth move in orbit with spraying car, and spray on the car electric control cabinet still is housed, gearbox, the mortar extrusion pump, fiber saddle and compressed air control system, feature of the present utility model is:
A vertically on the cart [2] of operation, is equipped with cross track, and the dolly [3] of horizontal operation is arranged on the track, and dolly connects with spray gun executor [4] by fork-shaped bearing [21].
B, spray gun executor be by lifting screw [17], hollow link rod [9], overcoat [15], hollow link rod spacer pin [14], fiber and mortar spray gun transposition handle [18], balance [20], totally four of pins [10,19,22], supporting seat [11], fork-shaped bearing [21], fiber and mortar spray gun coupling bar [8], several critical pieces are formed; Hand crank [16] drives lifting screw [17] and promotes hollow link rod [9] lifting, has spacer pin [14] to make hollow link rod not with the lifting screw rotation, and slides in the slideway of shell; Rotate fiber and mortar rifle transposition bar [18], rotation makes the displacement of fiber and mortar rifle; In executor main body and bow connection place, form the universal form that connects with balance [20].
2, GRC as claimed in claim 1 sprays the spray gun executor of car, it is characterized in that the spray gun executor hollow link rod and fiber---mortar spray gun coupling bar (3) links to each other; Two row's pin-and-holes are arranged, in order to change the extension elongation of hollow link rod on the hollow link rod.
3, GRC as claimed in claim 1 sprays the spray gun executor of car, it is characterized in that the screw thread of lifting screw is a multiple thread, has self-locking performance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 87208193 CN87208193U (en) | 1987-05-21 | 1987-05-21 | Three dimentious automatic jet vehicle for glass fibre intensifier cement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 87208193 CN87208193U (en) | 1987-05-21 | 1987-05-21 | Three dimentious automatic jet vehicle for glass fibre intensifier cement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN87208193U true CN87208193U (en) | 1988-03-16 |
Family
ID=4823510
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 87208193 Ceased CN87208193U (en) | 1987-05-21 | 1987-05-21 | Three dimentious automatic jet vehicle for glass fibre intensifier cement |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN87208193U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102418533A (en) * | 2011-08-24 | 2012-04-18 | 中煤科工集团重庆研究院 | Guniting manipulator |
| CN103660008A (en) * | 2012-09-18 | 2014-03-26 | 泉州市三联机械制造有限公司 | Automatic grouting machine for light wallboards |
-
1987
- 1987-05-21 CN CN 87208193 patent/CN87208193U/en not_active Ceased
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102418533A (en) * | 2011-08-24 | 2012-04-18 | 中煤科工集团重庆研究院 | Guniting manipulator |
| CN103660008A (en) * | 2012-09-18 | 2014-03-26 | 泉州市三联机械制造有限公司 | Automatic grouting machine for light wallboards |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CE01 | Termination of patent right |