CN104493964A - Automatic green brick cutting-off machine for producing light refractory bricks - Google Patents
Automatic green brick cutting-off machine for producing light refractory bricks Download PDFInfo
- Publication number
- CN104493964A CN104493964A CN201410804276.5A CN201410804276A CN104493964A CN 104493964 A CN104493964 A CN 104493964A CN 201410804276 A CN201410804276 A CN 201410804276A CN 104493964 A CN104493964 A CN 104493964A
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- Prior art keywords
- control system
- cylinder
- brick
- plc control
- cutting machine
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Automation & Control Theory (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention provides an automatic green brick cutting-off machine for producing light refractory bricks. The automatic green brick cutting-off machine comprises a frame, a green brick cutting-off table, a pug extruder, a pushing device, a cutting-off device and a PLC control system; the green brick cutting-off machine is capable of stably and reliable cutting off strip-shaped pug bars extruded by the pug extruder into green bricks of the specified size due to the arrangement of such mechanisms as a sensor, the green brick pushing device, the cutting-off device and the PLC control system. The automatic green brick cutting-off machine is high in overall automation degree, convenient for production without manual work, and especially suitable for producing the semi-finished products of the light refractory bricks; as a result, the working efficiency is improved, the labor intensity is reduced, and the production precision of the green bricks and the product quality also are improved; the automatic green brick cutting-off machine is suitable for popularization and application.
Description
Technical field
The present invention relates to the shaping adobe of mechanization production brick equipment technical field, a kind of light fire brick processing automatic hack cutter specifically.
Background technology
In recent years, lightweight refracrory industry development is rapid, and the requirement of client to product is more and more higher, and along with the continuous progress of technology, kind and the specification of client's required product also get more and more, and wherein mullite special form brick occupies many ratios.The forming mode of usual mullite special form brick has the shaping of manual ramming, machine moulding, squeezes mud shaping etc.First two forming mode is simple, operation is few, save material, but has that outward appearance is good not, finished size compares the defect being difficult to ensure.Although then a kind of crowded mud is shaped, the product appearance that processes is exquisite, size is accurate, and can meet the high-level requirement of client, himself is in process, but there are some difficulties.As: squeeze in mud forming technology, mud bar needs after being extruded by mud extruder to cut off, then pushed forward, it is all that artificial method has been gone that traditional mud bar cuts base, and both wasted time and energy, mud bar is also yielding, particularly run into speciality shaped brick, almost can not complete by artificial means.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides the light fire brick processing automatic hack cutter that a kind of automaticity is high, stable work in work, production efficiency are high.
The present invention is for solving the problems of the technologies described above, the technical scheme adopted is: a kind of light fire brick processing automatic hack cutter, comprise frame, brick cutting machine, mud extruder and PLC control system, described mud extruder is arranged on one end of horizontally disposed brick cutting machine, brick cutting machine is provided with slide rail, the mud bar that mud extruder is extruded constantly can move along slide rail on brick cutting machine, described brick cutting machine is also provided with for detecting the triggering inductosyn whether having mud bar to pass through above it, and sensor is connected with PLC control system;
Described frame is arranged on the top of brick cutting machine, this frame is fixed with a horizontal guide rail, horizontal guide rail is provided with a travelling car that can move back and forth thereon, one end of this travelling car is provided with installing plate, described installing plate extends downward the top of brick cutting machine, and its bottom offers a U-shaped breach passed for mud bar, the upper and lower of installing plate is also vertically provided with cylinder I and cutter guide respectively, and cutting knife cutter guide is provided with for mud bar being cut into adobe, described cylinder I is connected with cutting knife by the piston rod of its bottom, cylinder I is made under the control of PLC control system, to drive cutting knife to move back and forth along on the direction that cutter guide limits, realize cutting base operation to mud bar,
Described frame is also fixed with a cylinder be connected with PLC control system II, this cylinder II is arranged on the below of horizontal guide rail, and the piston rod of cylinder II is connected with installing plate, this cylinder II can promote installing plate under the control of PLC control system, and then drives cutting knife the adobe cut to be pushed in gathering-device.
One end of described travelling car is fixed with a upright guide rail, this upright guide rail is provided with the installing plate that can move up and down thereon, and upright guide rail is also provided with the bolt for locking installing plate position thereon.
Described brick cutting machine is also provided with one piece of backing plate, mud bar moves along slide rail on backing plate.
The below of described cutting knife is provided with the proximity switch for responding to vertical range between cutting knife and backing plate upper surface, and this proximity switch is connected with PLC control system.
Beneficial effect:
The adobe that a kind of light fire brick processing automatic hack cutter of the present invention enables blank cutter self stablize by the setting of the mechanisms such as sensor, pusher, shearing device and PLC control system, the reliable strip mud bar extruded by mud extruder cuts into prescribed level.Device integrated automation degree is high, without the need to artificial handwork, improve operating efficiency, also improves machining accuracy and the product quality of adobe, reduces labour intensity.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Graphical indicia: 1, brick cutting machine, 2, mud bar, 3, travelling car, 4, installing plate, 5, cylinder I, 6, cutter guide, 7, cutting knife, 8, cylinder II, 9, upright guide rail, 10, bolt, 11, backing plate.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail:
A kind of light fire brick processing automatic hack cutter, comprise frame, brick cutting machine 1, mud extruder and PLC control system, described mud extruder is arranged on one end of horizontally disposed brick cutting machine 1, brick cutting machine 1 is also provided with one piece of backing plate 11, backing plate 11 is provided with slide rail, the mud bar 2 that mud extruder is extruded constantly can move along slide rail on the backing plate 11 at brick cutting machine 1 top, described brick cutting machine 1 is also provided with for detecting the triggering inductosyn whether having mud bar 2 to pass through above it, and sensor is connected with PLC control system;
Described frame is arranged on the top of brick cutting machine 1, this frame is fixed with a horizontal guide rail, horizontal guide rail is provided with a travelling car that can move back and forth 3 thereon, one end of travelling car 3 is fixed with a upright guide rail 9, this upright guide rail 9 is provided with the installing plate 4 that can move up and down thereon, and the bolt 10 upright guide rail 9 is also provided with for locking installing plate 4 position thereon, described installing plate 4 extends downward the top of brick cutting machine 1, and its bottom offers a U-shaped breach passed for mud bar 2, the upper and lower of installing plate 4 is also vertically provided with cylinder I 5 and cutter guide 6 respectively, and the cutting knife 7 cutter guide 6 is provided with for mud bar 2 being cut into adobe, described cylinder I 5 is connected with cutting knife 7 by the piston rod of its bottom, cylinder I 5 is made under the control of PLC control system, to drive cutting knife 7 to move up and down on cutter guide 6, realize cutting base operation to mud bar 2,
Described frame is also fixed with a cylinder be connected with PLC control system II 8, this cylinder II 8 is arranged on the below of horizontal guide rail, and the piston rod of cylinder II 8 is connected with installing plate 4, this cylinder II 8 can promote installing plate 4 under the control of PLC control system, and then drives cutting knife 7 adobe cut to be pushed in gathering-device.
The below of described cutting knife 7 is provided with the proximity switch for responding to vertical range between cutting knife 7 and backing plate 11 upper surface, and this proximity switch is connected with PLC control system.
Equipment of the present invention is divided into 4 major parts: frame, pusher, shearing device and PLC control system, and as shown in the figure, more clear in order to what represented by figure, the horizontal guide rail of frame and travelling car does not draw.Cylinder II is fixed in frame, 4 V-shapeds wheel of travelling car can move being fixed on the horizontal guide rail in frame, a block plate is welded with before travelling car one end, steel plate is fixed with upright guide rail, installing plate can be slided on upright guide rail by positioning screw, for regulating the position of fixing cylinder I on a mounting board, cutter guide is fixed with in installing plate lower end, cylinder I can promote cutting knife and move up and down in cutter guide, for cutting off the mud bar on brick cutting machine backing plate, and installing plate bottom is provided with a font breach, for getting out of the way the mud bar of movement wherein.The running of equipment is as follows: the backing plate of mud bar under mud extruder promotes on brick cutting machine advances along direction shown in arrow, the inductosyn that is triggered when arriving setting senses, trigger inductosyn and will send signal to PLC control system, PLC control system control cylinder I action, make cutting knife fast shut-off mud bar under the promotion of cylinder I, when the effect lower cutter of cutting knife from proximity switch during backing plate 1-2 ㎜ bottom cutting knife stops, and this proximity switch sends a signal to PLC control system, PLC control system controls to start cylinder II, advance fast using cutting knife as the mud bar pushing away blanket promotion cut-out, when mud bar arrives setting, the triggering inductosyn that setting is arranged sends signal to PLC control system, PLC control system control cylinder I action, drive cutting knife moves up, stop after directly falling back on the setting cut needed for base, and triggering signal makes cylinder II backhaul, until touch switch stops, complete a working cycles.
The automatic hack cutter that the present invention makes, structure is simple, easy to process, is specially adapted to half-finished processing of light fire brick, and whole process implementation automatically, reduces labour intensity, improves production efficiency.Put high, the quality better of rear adobe processing precision into operation, meet the requirement of client, be applicable to promoting the use of.
Claims (4)
1. a light fire brick processing automatic hack cutter, comprise frame, brick cutting machine (1), mud extruder and PLC control system, it is characterized in that: described mud extruder is arranged on one end of horizontally disposed brick cutting machine (1), (1) is provided with slide rail to brick cutting machine, the mud bar (2) that mud extruder is extruded constantly can move along slide rail on brick cutting machine (1), described brick cutting machine (1) is also provided with for detecting the triggering inductosyn whether having mud bar (2) to pass through above it, and sensor is connected with PLC control system;
Described frame is arranged on the top of brick cutting machine (1), this frame is fixed with a horizontal guide rail, horizontal guide rail is provided with a travelling car that can move back and forth (3) thereon, one end of this travelling car (3) is provided with installing plate (4), described installing plate (4) extends downward the top of brick cutting machine (1), and its bottom offers a U-shaped breach passed for mud bar (2), the upper and lower of installing plate (4) is also vertically provided with cylinder I (5) and cutter guide (6) respectively, and the cutting knife (7) cutter guide (6) is provided with for mud bar (2) being cut into adobe, described cylinder I (5) is connected with cutting knife (7) by the piston rod of its bottom, make cylinder I (5) that cutting knife (7) can be driven under the control of PLC control system to move back and forth along on the direction that cutter guide (6) limits, realize cutting base operation to mud bar (2),
Described frame is also fixed with a cylinder be connected with PLC control system II (8), this cylinder II (8) is arranged on the below of horizontal guide rail, and the piston rod of cylinder II (8) is connected with installing plate (4), this cylinder II (8) can promote installing plate (4) under the control of PLC control system, and then drives cutting knife (7) adobe cut to be pushed in gathering-device.
2. a kind of light fire brick processing automatic hack cutter according to claim 1, it is characterized in that: one end of described travelling car (3) is fixed with a upright guide rail (9), this upright guide rail (9) is provided with the installing plate (4) that can move up and down thereon, and upright guide rail (9) is also provided with the bolt (10) for locking installing plate (4) position thereon.
3. a kind of light fire brick processing automatic hack cutter according to claim 1, is characterized in that: described brick cutting machine (1) is also provided with one piece of backing plate (11), mud bar (2) moves along slide rail on backing plate (11).
4. a kind of light fire brick processing automatic hack cutter according to claim 3, it is characterized in that: the below of described cutting knife (7) is provided with the proximity switch for responding to vertical range between cutting knife (7) and backing plate (11) upper surface, and this proximity switch is connected with PLC control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410804276.5A CN104493964B (en) | 2014-12-19 | 2014-12-19 | A kind of light fire brick processing automatic hack cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410804276.5A CN104493964B (en) | 2014-12-19 | 2014-12-19 | A kind of light fire brick processing automatic hack cutter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104493964A true CN104493964A (en) | 2015-04-08 |
| CN104493964B CN104493964B (en) | 2016-11-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410804276.5A Expired - Fee Related CN104493964B (en) | 2014-12-19 | 2014-12-19 | A kind of light fire brick processing automatic hack cutter |
Country Status (1)
| Country | Link |
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| CN (1) | CN104493964B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269667A (en) * | 2015-11-30 | 2016-01-27 | 蒋学凯 | Automatic cutting and discharging device for vitrified clay unfired bricks |
| CN105856401A (en) * | 2016-05-04 | 2016-08-17 | 四川省品信机械有限公司 | Strip cutting machine |
| CN111804989A (en) * | 2020-07-23 | 2020-10-23 | 上海联铮贸易服务中心 | Robot cutting saw and steel pipe cutting equipment for cutting steel pipe |
| CN112192764A (en) * | 2020-09-27 | 2021-01-08 | 峨眉山市万晟新材料科技有限公司 | Automatic cutting device for plaster line |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20090295009A1 (en) * | 2008-05-30 | 2009-12-03 | Brown Michael C | Method for manufacturing ceramic filter |
| CN201760955U (en) * | 2010-08-20 | 2011-03-16 | 李俊 | Adobe cutting machine |
| CN103507146A (en) * | 2012-06-19 | 2014-01-15 | 刘运武 | Energy-saving type raw brick bar cutting machine |
| CN103831895A (en) * | 2014-03-18 | 2014-06-04 | 杭州青菱自动化技术有限公司 | Honeycomb catalyst production mechanical arm with automatic stacking function |
| CN204354281U (en) * | 2014-12-19 | 2015-05-27 | 平顶山新型耐材股份有限公司 | A kind of light fire brick processing automatic hack cutter |
-
2014
- 2014-12-19 CN CN201410804276.5A patent/CN104493964B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090295009A1 (en) * | 2008-05-30 | 2009-12-03 | Brown Michael C | Method for manufacturing ceramic filter |
| CN201760955U (en) * | 2010-08-20 | 2011-03-16 | 李俊 | Adobe cutting machine |
| CN103507146A (en) * | 2012-06-19 | 2014-01-15 | 刘运武 | Energy-saving type raw brick bar cutting machine |
| CN103831895A (en) * | 2014-03-18 | 2014-06-04 | 杭州青菱自动化技术有限公司 | Honeycomb catalyst production mechanical arm with automatic stacking function |
| CN204354281U (en) * | 2014-12-19 | 2015-05-27 | 平顶山新型耐材股份有限公司 | A kind of light fire brick processing automatic hack cutter |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105269667A (en) * | 2015-11-30 | 2016-01-27 | 蒋学凯 | Automatic cutting and discharging device for vitrified clay unfired bricks |
| CN105269667B (en) * | 2015-11-30 | 2017-09-26 | 山东博俊智能建筑机械有限公司 | Compound of sand, clay, etc. for making earthenware moulded pottery not yet put in a kiln to bake splits blanking device automatically |
| CN105856401A (en) * | 2016-05-04 | 2016-08-17 | 四川省品信机械有限公司 | Strip cutting machine |
| CN111804989A (en) * | 2020-07-23 | 2020-10-23 | 上海联铮贸易服务中心 | Robot cutting saw and steel pipe cutting equipment for cutting steel pipe |
| CN112192764A (en) * | 2020-09-27 | 2021-01-08 | 峨眉山市万晟新材料科技有限公司 | Automatic cutting device for plaster line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104493964B (en) | 2016-11-16 |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161116 Termination date: 20171219 |