CN103611805A - 一种冲孔拉伸成型模具 - Google Patents
一种冲孔拉伸成型模具 Download PDFInfo
- Publication number
- CN103611805A CN103611805A CN201310584473.6A CN201310584473A CN103611805A CN 103611805 A CN103611805 A CN 103611805A CN 201310584473 A CN201310584473 A CN 201310584473A CN 103611805 A CN103611805 A CN 103611805A
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- Prior art keywords
- punch
- shaping
- die
- punching
- cavity
- Prior art date
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- 238000004080 punching Methods 0.000 title claims abstract description 29
- 238000007493 shaping process Methods 0.000 claims abstract description 42
- 238000009966 trimming Methods 0.000 claims abstract description 29
- 239000000463 materials Substances 0.000 claims description 27
- 230000000875 corresponding Effects 0.000 claims description 11
- 281000090753 Pierce Manufacturing companies 0.000 claims description 6
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N chromium Chemical compound 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[Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 239000011651 chromium Substances 0.000 claims description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N molybdenum Chemical compound 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[Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 239000011733 molybdenum Substances 0.000 claims description 3
- 229910052720 vanadium Inorganic materials 0.000 claims description 3
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium(0) Chemical compound 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Abstract
本发明公开了一种冲孔拉伸成型模具，包括上模和下模，所述上模内依次直线设置有定位孔冲头、弧形切边冲头、切边冲头、拉伸翻边冲头、第二拉伸冲头、冲孔冲头、整形冲头和落料冲头，所述下模内依次直线设置有定位孔成型凹槽、弧形切边成型凹槽、切边成型凹槽、拉伸翻边成型凹槽、第二拉伸成型凹槽、冲孔成型凹槽、整形成型凹槽和落料成型凹槽，所述上模内的各冲头与所述下模内的各成型凹槽分别依次对应。该模具通过多次分步骤拉伸和整形，加工出的挡圈的产品精度高，能够更好地保证所加工挡圈的尺寸公差精度和形位公差精度，产品质量可靠，能够满足高档汽车对产品精度的要求。
Description
一种冲孔拉伸成型模具
技术领域
[0001] 本发明涉及一种模具，特别是一种冲孔和连续拉伸的成型模具。
背景技术
[0002] 挡圈是一种常用的机械零件，特别是用在高档汽车的轴承圈中，其精度要求非常之高。加工如图1所示的薄壁挡圈，普通的加工方法一般是先冲切出基料，再在基料上加工出圆孔，然后对圆孔进行翻边。这种加工方法的步骤分散，一般包含金属切削加工和模具加工，产品的加工精度低，对于产品精度要求很高的高档汽车，这种加工方法不能满足使用需要。
发明内容
[0003] 本发明主要解决的技术问题是提供一种冲孔拉伸成型模具，通过该模具对挡圈基料进行冲孔、多次分步骤拉伸和整形，加工出的挡圈的产品精度高，能够更好地保证所加工挡圈的尺寸公差精度和形位公差精度，产品质量可靠，能够满足高档汽车对产品精度的要求。
[0004] 为解决上述技术问题，本发明采用的技术方案是:提供一种冲孔拉伸成型模具，其包括上模和下模，所述上模内依次直线设置有定位孔冲头、弧形切边冲头、切边冲头、拉伸翻边冲头、第二拉伸冲头、冲孔冲头、整形冲头和落料冲头，所述下模内依次直线设置有定位孔成型凹槽、弧形切边成型凹槽、切边成型凹槽、拉伸翻边成型凹槽、第二拉伸成型凹槽、冲孔成型凹槽、整形成型凹槽和落料成型凹槽，所述上模内的各冲头与所述下模内的各成型凹槽分别依次对应。
[0005] 在本发明一个较佳实施例中，所述上模内设置有上定位柱，所述下模内设置有下定位柱。
[0006] 在本发明一个较佳实施例中，该冲孔拉伸成型模具采用含铬、钥和钒的合金钢材料。
[0007] 本发明的有益效果是:该模具可以对挡圈基料进行冲孔、多次分步骤拉伸和整形，加工出的挡圈的产品精度高，能够更好地保证所加工挡圈的尺寸公差精度和形位公差精度，产品质量可靠，能够满足高档汽车对产品精度的要求。
附图说明
[0008] 为了更清楚地说明本发明实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其它的附图，其中:
图1是本发明所加工的挡圈的成品结构剖视图。
[0009] 图2是本发明冲孔拉伸成型模具的结构示意图。[0010] 图3是本发明所加工的挡圈的料带示意图。
[0011] 图中各部件的标记如下:1、定位孔冲头,2、弧形切边冲头，3、上定位柱，4、切边冲头，5、拉伸翻边冲头，6、上模，7、第二拉伸冲头，8、冲孔冲头，9、整形冲头，10、料带，11、落料冲头，12、定位孔成型凹槽，13、弧形切边成型凹槽，14、下定位柱，15、切边成型凹槽，16、拉伸翻边成型凹槽，17、第二拉伸成型凹槽，18、冲孔成型凹槽，19、整形成型凹槽，20、下模，21、落料成型凹槽，100、挡圈，101、圆孔，102、翻边，201、定位孔。
具体实施方式
[0012] 下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例，都属于本发明保护的范围。
[0013] 请参考图2和图3，为加工如图1所示的挡圈，本发明的冲孔拉伸成型模具包括上模6和下模20，所述上模6内依次直线设置有定位孔冲头1、弧形切边冲头2、切边冲头4、拉伸翻边冲头5、第二拉伸冲头7、冲孔冲头8、整形冲头9和落料冲头11，所述下模20内依次直线设置有定位孔成型凹槽12、弧形切边成型凹槽13、切边成型凹槽15、拉伸翻边成型凹槽16、第二拉伸成型凹槽17、冲孔成型凹槽18、整形成型凹槽19和落料成型凹槽21，所述上模6内的各冲头与所述下模20内的各成型凹槽分别依次对应。
[0014] 优选地，所述上模6内设置有上定位柱3，所述下模20内设置有下定位柱14。上定位柱3和下定位柱14保证模具工作时的定位准确。
[0015] 优选地，该冲孔拉伸成型模具采用含铬、钥和钒的合金钢材料。该材料具有很好的耐磨性能，有利于保证模具的精度，进而保证加工产品的精度。
[0016] 进一步地，模具工作时先将料带10放置于下模20上，上模6下移，同时定位孔冲头I下移对料带10的两侧边进出冲孔，冲出定位孔201。然后定位孔冲头I抬起，料带10前移到弧形切边冲头2处，弧形切边冲头2下移配合对应的弧形切边成型凹槽13在料带10上冲出弧形槽，减少待加工的产品与料带10之间的连接。之后弧形切边冲头2抬起，料带10前移到切边冲头4处，切边冲头4下移配合对应的切边成型凹槽15在料带10上进行切边，将料带10上待成型位置处的外围料切去。
[0017] 更进一步地,切边冲头4抬起,料带10继续前移到拉伸翻边冲头5处,拉伸翻边冲头5下移配合对应的拉伸翻边成型凹槽16对产品进行第一次拉伸，料带10对应的拉伸处形成与拉伸翻边冲头5形状对应的圆形凹陷，同时拉伸翻边冲头5还对该圆形凹陷的顶端四周进行翻边，形成翻边102。
[0018] 进一步地,拉伸翻边冲头5抬起,料带10继续前移到第二拉伸冲头7处,第二拉伸冲头7下移配合对应的第二拉伸成型凹槽17对产品进行第二次拉伸，进一步形成需要的拉伸深度，更接近产品形状。然后第二拉伸冲头7抬起，料带10前移到冲孔冲头8处，冲孔冲头8下移配合对应的冲孔成型凹槽18对料带10山该产品处进行冲孔，即将之前拉伸过的产品所形成的凹陷处的底部进行冲孔，将该凹陷处的底部切去，形成一通孔，即圆孔101。
[0019] 更进一步地，经过两次拉伸和冲孔之后，已经基本得到所需要的产品，但是为了进一步使产品到达所需要的尺寸公差精度和形位公差精度要求，本发明的模具还安排了一个整形步骤，即料带10继续前移到整形冲头9处，整形冲头9下移配合对应的整形成型凹槽19对产品进行整形，进一步细化产品的形状和尺寸变化，使产品达到需要的各项精度指标要求。
[0020] 最后，料带10继续前移到落料冲头11处，落料冲头11下移配合对应的落料成型凹槽21对产品进行落料冲切，将产品从料带10上冲切下来，得到的产品成品。
[0021] 区别于现有技术，本发明的冲孔拉伸成型模具可以实现对产品的分步骤多次连续加工，包括两次拉伸、冲孔和整形，避免一次拉伸造成的产品变形量过大、产品超差过大不容易纠正的问题。加上整形动作，进一步细化产品的形状和尺寸变化，使加工出的产品真正能达到所需要的公差精度要求，能够实现公差等级要求较高的产品的加工。
[0022] 以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。
Claims (3)
1.一种冲孔拉伸成型模具，其特征在于，包括上模和下模，所述上模内依次直线设置有定位孔冲头、弧形切边冲头、切边冲头、拉伸翻边冲头、第二拉伸冲头、冲孔冲头、整形冲头和落料冲头，所述下模内依次直线设置有定位孔成型凹槽、弧形切边成型凹槽、切边成型凹槽、拉伸翻边成型凹槽、第二拉伸成型凹槽、冲孔成型凹槽、整形成型凹槽和落料成型凹槽，所述上模内的各冲头与所述下模内的各成型凹槽分别依次对应。
2.根据权利要求1所述的冲孔拉伸成型模具，其特征在于，所述上模内设置有上定位柱，所述下模内设置有下定位柱。
3.根据权利要求1所述的冲孔拉伸成型模具，其特征在于，该冲孔拉伸成型模具采用含铬、钥和钒的合金钢材料。
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