CN103600969B - A kind of Turnover Box that adopts is that the workpiece sensing conveyor line of carrier is plugged into optimization method - Google Patents
A kind of Turnover Box that adopts is that the workpiece sensing conveyor line of carrier is plugged into optimization method Download PDFInfo
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- CN103600969B CN103600969B CN201310548053.2A CN201310548053A CN103600969B CN 103600969 B CN103600969 B CN 103600969B CN 201310548053 A CN201310548053 A CN 201310548053A CN 103600969 B CN103600969 B CN 103600969B
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- 230000007306 turnover Effects 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000005457 optimization Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 4
- 230000007423 decrease Effects 0.000 abstract description 6
- 238000001514 detection method Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 2
- 230000009466 transformation Effects 0.000 abstract description 2
- 230000007704 transition Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 3
- 230000015654 memory Effects 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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Abstract
The invention discloses a kind of Turnover Box that adopts is that the workpiece sensing conveyor line of carrier is plugged into optimization method, make the connecting device of frock tray transport machine and Turnover Box conveyor system on workpiece sensing conveyor line of shuttle, carried out the ferry-boat of Turnover Box by shuttle between the two.Shuttle adopts a rail double shuttle, can meet various forms between Turnover Box conveyer and frock conveyer and to ferry demand: send into real case to be checked at feeding station place, take the empty van after material loading away; At discharge station place conveying empty van, take the real case after blanking away.Replace fixing transition conveyer by shuttle, decrease conveyer total length, also make system installation, technological transformation, scheduling more flexible simultaneously, improve reliability and the fault-tolerant ability of whole system; Empty van returns banked cache and eliminates cache lines, also correspondingly decreases conveyer total length, thus decreases equipment cost, improves whole detection conveyor line cost performance.
Description
Technical field
The present invention relates to a kind of Turnover Box that adopts is that the workpiece sensing conveyor line of carrier is plugged into optimization method, belongs to test technique automatic field.
Background technology
Power meter, low-voltage current mutual inductor, in the logistics progresses such as storage, transport, turnover, all need by Turnover Box as holding carrier.And in the operation of each equipment of conveyor line detection line, often need can the frock pallet of precise placement as workplatform.Therefore in conveyor line, Turnover Box conveyer and frock tray transport machine and automatic loading and unloading system are plugged into and are become the key of whole conveyor line reliability service.The docking system optimized can simplied system structure, raise the efficiency, improve reliability.
Docking system conventional at present adopts conventional transmission machine system, due in the conveyor line period at the beginning, has a large amount of empty van to produce, and needs more temporal cache, therefore will arrange the independent transmission branch line depositing empty van.Too much transmission line degree of utilization is low, floor area is large, device channels is narrow, inconvenient maintenance, and the detection conveyor line little to some scale of constructions, cost performance is very improper.
Summary of the invention
Technical matters to be solved by this invention is the defect overcoming prior art, there is provided a kind of Turnover Box that adopts to be that the workpiece sensing conveyor line of carrier is plugged into optimization method, to reduce Turnover Box transmission line, cancel interim empty van alignment buffer, thus optimization system structure, reduce system cost.
For solving the problems of the technologies described above, the invention provides a kind of Turnover Box that adopts is that the workpiece sensing conveyor line of carrier is plugged into optimization method, it is characterized in that, the connecting device making frock tray transport machine and Turnover Box conveyor system on workpiece sensing conveyor line of shuttle, to replace transmission line of plugging into (machine), realizes Turnover Box in ferry-boat between the two.
This conveyor line Turnover Box conveyor system comprises Turnover Box outbound conveyer and Turnover Box returns storehouse conveyer, Turnover Box outbound conveyer transfers out the material loading Turnover Box that workpiece is housed from storehouse, and Turnover Box returns storehouse conveyer by empty van or the blanking Turnover Box transmission Hui Ku that workpiece is housed.
Frock tray transport machine is provided with the feeding station (manipulator) and discharge station (manipulator) that take, put workpiece; Discharge station place is provided with blanking " harbour ", can deposit 2 blanking Turnover Boxes, each other buffer memorys; Feeding station place is provided with material loading " harbour ", can deposit 2 material loading Turnover Boxes, each other buffer memorys.
To ferry after the material loading Turnover Box that workpiece to be detected is housed sent here from Turnover Box conveyor system is dragged to feeding station by shuttle supreme dock; Feeding manipulator grabbing workpiece from material loading Turnover Box is placed on frock tray transport machine pallet, the interim empty van produced after initial stage production cycle material loading is moved to lower dock by shuttle, behind the room having filled up blanking " harbour ", remaining empty van is drawn to Turnover Box conveyor system by shuttle and returns banked cache; After first (case) workpiece fulfils assignment outlet, blanking and material loading reach state of equilibrium, no longer include unnecessary empty van, carry out empty van and trunkful (blanking) one to one exchange between loading and unloading station by shuttle; In latter stage production cycle, system is material loading no longer, and material loading conveyer transmits the empty van of Hui Ku in advance, directly delivers to discharging area, and empty van conveying is complete, and namely this production cycle terminates.
At discharge station place, the workpiece detected is placed in blanking Turnover Box, is replaced after blanking Turnover Box trunkful by shuttle empty van, and the blanking Turnover Box of trunkful is dragged to Turnover Box conveyor system Hui Ku.
Replaced by shuttle empty van after blanking Turnover Box trunkful, and the blanking Turnover Box of trunkful is dragged to Turnover Box returns storehouse conveyer Hui Ku.
The beneficial effect that the present invention reaches:
Make the connecting device of Turnover Box conveyor system and frock tray transport machine in method of the present invention of shuttle, make shuttle carry out the ferry-boat of Turnover Box between the two.Shuttle adopts a rail double shuttle, can meet various forms between Turnover Box conveyer and frock conveyer and to ferry demand: send into real case to be checked at feeding station place, take the empty van after material loading away; At discharge station place conveying empty van, take the real case after blanking away.Replace fixing transition conveyer by shuttle, decrease conveyer total length, also make system installation, technological transformation, scheduling more flexible simultaneously, improve reliability and the fault-tolerant ability of whole system; Empty van returns banked cache and eliminates cache lines, also correspondingly decreases conveyer total length, thus decreases equipment cost, improves whole detection conveyor line cost performance.
Accompanying drawing explanation
Fig. 1 is workpiece sensing conveyor line schematic diagram;
In figure:
1, work station; 2, frock tray transport machine; 31, discharge station; 32, feeding station; 41, lower dock; 42, upper dock 5, blanking Turnover Box; 6, material loading Turnover Box; 7, shuttle; 8, Turnover Box returns storehouse conveyer; 9, Turnover Box outbound conveyer.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described.Following examples only for technical scheme of the present invention is clearly described, and can not limit the scope of the invention with this.
As shown in Figure 1, present invention employs the optimization method that a kind of workpiece sensing conveyor line is plugged into: the connecting device making Turnover Box conveyer 8,9 and frock tray transport machine 2 of shuttle 7, make shuttle 7 carry out the ferry-boat of Turnover Box between the two.
Turnover Box conveyer comprises Turnover Box outbound conveyer 9 and Turnover Box returns storehouse conveyer 8.Turnover Box outbound conveyer 9 for transferring out the material loading Turnover Box 6 that workpiece to be detected is housed from storehouse, and Turnover Box returns storehouse conveyer 8 for by empty van or the blanking Turnover Box 5 detecting workpiece is housed transmits Hui Ku.
The work station 1 frock tray transport machine 2 being provided with discharge station 31, feeding station 32 and being arranged between discharge station 31 and feeding station 32; Feeding station 32 and discharge station 31 place are respectively arranged with manipulator, for realizing taking, putting of workpiece.
What send here from outbound conveyer 9 take Turnover Box as the workpiece of carrier, after being plugged into by shuttle 7, be dragged to feeding station 32 place again by the supreme dock 42 of ferry-boat, feeding manipulator captures workpiece to be detected and is placed on the pallet of frock tray transport machine 2 from material loading Turnover Box 6, the interim empty van produced after initial stage production cycle material loading is moved to lower dock by shuttle, behind the room having filled up blanking " harbour ", remaining empty van is drawn to Turnover Box conveyor system by shuttle and returns banked cache; After first (case) workpiece fulfils assignment outlet, blanking and material loading reach state of equilibrium, no longer include unnecessary empty van, carry out empty van and trunkful (blanking) one to one exchange between loading and unloading station by shuttle; In latter stage production cycle, system is material loading no longer, and material loading conveyer transmits the empty van of Hui Ku in advance, directly delivers to discharging area, and empty van conveying is complete, and namely this production cycle terminates.
Simultaneously, workpiece transfer after station 1 detects is to discharge station 31, blanking mechanical hand is placed to one of both blanking Turnover Box 5(from frock pallet grabbing workpiece), fill for one case the displacement of rear shuttle 7 empty van and the blanking Turnover Box 5 filling workpiece is dragged to go back to storehouse conveyer 8 go back tos storehouses.And so forth, realize material loading, blanking constantly circulates.
Shuttle 7 adopts a rail double shuttle, can meet ferry-boat demand between Turnover Box conveyer and frock conveyer, sends into real case to be checked, take the empty van after material loading away at feeding station place; Real case after discharge station place conveying empty van takes blanking away simultaneously.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and distortion, these improve and distortion also should be considered as protection scope of the present invention.
Claims (5)
1. one kind adopts Turnover Box to be that the workpiece sensing conveyor line of carrier is plugged into optimization method, it is characterized in that, make the connecting device of frock tray transport machine and Turnover Box conveyor system on workpiece sensing conveyor line of shuttle, carried out the ferry-boat of Turnover Box by shuttle between the two;
Frock tray transport machine is provided with the feeding station and discharge station that take, put workpiece; Discharge station place is provided with lower dock, in order to deposit blanking empty van and blanking mechanical hand service platform; Feeding station place is provided with dock, treats material loading Turnover Box and feeding manipulator service platform in order to deposit;
To ferry after the material loading Turnover Box that workpiece to be detected is housed sent here from Turnover Box conveyor system is dragged to feeding station by shuttle supreme dock; Feeding manipulator grabbing workpiece from material loading Turnover Box is placed on frock tray transport machine pallet, the interim empty van produced after production initial stage material loading is moved to lower dock by shuttle, after having filled up room, discharging area, remaining empty van has been drawn to Turnover Box conveyor system by shuttle and has returned banked cache; After first workpiece fulfils assignment outlet, blanking and material loading reach state of equilibrium, no longer include unnecessary empty van, return the situation in storehouse without empty van; Produce latter stage, no longer material loading, material loading conveyer transmits the empty van of Hui Ku in advance, directly delivers to discharging area, and empty van conveying is complete, and namely this production cycle terminates.
2. employing Turnover Box according to claim 1 is that the workpiece sensing conveyor line of carrier is plugged into optimization method, it is characterized in that, Turnover Box conveyor system comprises Turnover Box outbound conveyer and Turnover Box returns storehouse conveyer, Turnover Box outbound conveyer transfers out the material loading Turnover Box that workpiece is housed from storehouse, and Turnover Box returns storehouse conveyer by empty van or the blanking Turnover Box transmission Hui Ku that workpiece is housed.
3. employing Turnover Box according to claim 1 is that the workpiece sensing conveyor line of carrier is plugged into optimization method, it is characterized in that, remaining empty van is drawn by shuttle and returns storehouse conveyer to Turnover Box and return banked cache.
4. employing Turnover Box according to claim 1 is that the workpiece sensing conveyor line of carrier is plugged into optimization method, it is characterized in that, at discharge station place, the workpiece detected is placed in blanking Turnover Box, replaced by shuttle empty van after blanking Turnover Box trunkful, and the blanking Turnover Box of trunkful is dragged to Turnover Box conveyor system Hui Ku.
5. employing Turnover Box according to claim 4 is that the workpiece sensing conveyor line of carrier is plugged into optimization method, it is characterized in that, is replaced after blanking Turnover Box trunkful by shuttle empty van, and the blanking Turnover Box of trunkful is dragged to Turnover Box returns storehouse conveyer Hui Ku.
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