CN103708159A - Storing and distributing integrated process and system based on tray storage three-dimensional bank - Google Patents
Storing and distributing integrated process and system based on tray storage three-dimensional bank Download PDFInfo
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- CN103708159A CN103708159A CN201310749636.1A CN201310749636A CN103708159A CN 103708159 A CN103708159 A CN 103708159A CN 201310749636 A CN201310749636 A CN 201310749636A CN 103708159 A CN103708159 A CN 103708159A
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- 238000003860 storage Methods 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 24
- 239000000463 material Substances 0.000 claims abstract description 52
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- 101001053401 Arabidopsis thaliana Acid beta-fructofuranosidase 3, vacuolar Proteins 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 5
- 230000006870 function Effects 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000004043 responsiveness Effects 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
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Abstract
The invention provides a storing and distributing integrated process and system based on a tray storage three-dimensional bank. When materials are stored, every single material is stacked to be a solid tray manually or automatically; the solid trays are stored on a goods shelf of the three-dimensional bank through a stacker; when the materials leave the bank, the stacker sends the solid trays to a storing and distributing integrated unstacking station inside the goods shelf of the three-dimensional bank according to system instructions; an unstacking manipulator arranged on the storing and distributing integrated unstacking station carries the materials on the solid trays to an outlet conveying platform in sequence in a single or multiple mode according to system instructions; unstacked empty trays are processed to be an empty tray set through the stacker and then are fed back to the goods shelf of the three-dimensional bank to be stored. The storing and distributing integrated process and system based on the tray storage three-dimensional bank simplify the operation procedures greatly, shorten the logistics route and improve the operation efficiency and the response capability of the system greatly.
Description
Technical field
The present invention relates to, in the dispensing industries such as tobacco, medicine, food, cosmetics, stationery, material is carried out to piling and enter library storage and de-stacking outbound technical field.
Background technology
Domestic DISTRIBUTION CENTRE, as shown in Figure 1, is comprised of the system of receiving, warehousing system, stock preparation system and sorting system conventionally at present, and each system independently becomes piece.As shown in Figure 2, in warehousing system, be to improve memory capacity, reduce logistics carrying amount, material all be take pallet and after carrier piling, is formed in the shelf that solid tray leaves stereo garage in.Stereo garage adopts the mode of multilayer cross beam type shelf tie stacker machine operation, has only realized the storage function of material.When material needs de-stacking outbound, need to solid tray be carried to outbound by piler, by a large amount of load transfer devices, be delivered to shelf and carry out forming single-piece material after de-stacking outward and enter stock preparation system.Because warehousing system normally be take solid tray and is carried out logistics processing as unit, and the sorting system in downstream is to carry out logistics processing with part/Xiang Wei unit, in order to solve the disunity of logistics unit between two systems, therefore need to configure stock preparation system, for the material on solid tray being converted to the form of single-piece, then be delivered to sorting system by the requirement sequence of dispatching system.Mainly there is following problem in such technology pattern: (1) material, before entering sorting system, except needs are through warehousing system, also needs to enter out respectively stock preparation system once, causes logistics link to increase, and equipment configuration increases.(2) except needs configure conventional bank, tear open decoding apparatus, also need to configure at the outbound end of shelf a large amount of pallet class load transfer devices as the conveying for solid tray such as chain-linked conveyer, roller conveyor, lift and conveyer, shuttle.(3) empty pallet producing after material de-stacking need to be piled poststack and return in stereo garage and deposit, and need to configure extra load transfer device and complete, and causes system configuration complicated, and operating efficiency is low, and floor area is large, and responsiveness is slow.Whole system flow process is too much, moving-wire staggered and energy consumption waste is serious.
How warehousing system and stock preparation system actv. can be integrated, to reduce a large amount of equipment configurations, keep the high feature of stereo garage multilayer cross beam type shelf goods yard degree of utilization simultaneously, at present at process aspect or blank.
Summary of the invention
Object of the present invention solves the deficiencies in the prior art exactly, by effectively integrating warehousing system and stock preparation system, keeping the feature while that stereo garage goods yard degree of utilization is high, provide the storage based on pallet storing stereoscopic storehouse that a kind of system configuration is simplified, operating efficiency is high to divide integrated technique and system.
Object of the present invention is achieved through the following technical solutions.
Storage based on pallet storing stereoscopic storehouse divides an integrated technique, and processing step is as follows:
While 1. storing material, single-piece material is become to solid tray by artificial or automated manner piling;
2. by piler, solid tray is left on stereo garage shelf and stored;
3. during materiel warehouse-out, piler is delivered to solid tray on the storage minute one de-stacking station in stereo garage shelf according to system directive;
4. by the material on solid tray, the form with single-piece or many is carried on outlet conveying platform according to the order of sequence according to the instruction of system to be configured in the de-stacking manipulator at storage minute one de-stacking station place;
5. after being processed into empty pallet group by piler, the empty pallet that de-stacking produces returns to stereo garage shelf storage.
Storage based on pallet storing stereoscopic storehouse divides an integrated system, this system comprise need storage bill part material, the solid tray being become by single-piece material piling, in stereo garage shelf, walking is deposited solid tray piler, stereo garage shelf to stereo garage shelf, is arranged at storage minute one de-stacking station in stereo garage shelf, is disposed at the storage minute de-stacking manipulator of one de-stacking station, the empty pallet group after the outlet of materiel warehouse-out conveying platform and de-stacking.
De-stacking of the present invention machinery hand comprise have be arranged on shelf or the line slideway auxiliary by ground loading, along line slideway auxiliary crank motion draw or the de-stacking mechanism of gripping material, along line slideway auxiliary crank motion and can rise and hold the material anti-falling mechanism of material, material anti-falling mechanism is carried platform with together with de-stacking mechanism synchronizing moving by material handling to outlet.
The mode of adopting process innovation of the present invention, the warehousing system of original DISTRIBUTION CENTRE and two independent function blocks of stock preparation system are integrated, storage and the stock of material have been unified in shelf area, by the innovative technology layout at storage minute integrated system, flexible configuration de-stacking manipulator in shelf, make material solid tray without the de-stacking technique of leaving shelf area and can automatically complete material, realize the function of directly supplying with downstream sorting system, thereby effectively integrate warehousing system and stock preparation system, greatly simplified work flow, shortened logistics route, reduced floor area, equipment investment and pallet investment, reduce equipment energy consumption and optimization technological process, significantly improved the responding ability of operating efficiency and system.
Below in conjunction with Figure of description and embodiment, further set forth content of the present invention.
Accompanying drawing explanation
Fig. 1 is that prior art Distribution Center System forms;
Fig. 2 is prior art DISTRIBUTION CENTRE flow scheme;
Fig. 3 is system pie graph of the present invention;
Fig. 4 is flow scheme of the present invention;
Fig. 5 is that a kind of storage of the present invention divides integrated system structural representation;
Fig. 6 is a kind of device structure front view that is applicable to technique of the present invention;
Fig. 7 is the left view of Fig. 6;
Fig. 8 is the birds-eye view of Fig. 7.
The specific embodiment
Figure 3 shows that system pie graph of the present invention, by technology arrangement, warehousing system and stock preparation system are effectively integrated, form storage minute integrated system, reduce work flow.Whole system is comprised of the system of receiving, storage minute integrated system, sorting system.
Figure 4 shows that flow scheme of the present invention.Material is piled up on pallet with the form of part, forms solid tray.Solid tray is put in storage by the system of receiving, and by piler, is automatically deposited in stereo garage and is deposited on multilayer cross beam type shelf.When solid tray needs outbound, piler is delivered in shelf storage minute one station by solid tray, by the de-stacking manipulator of storage minute one station configuration, material is taken out with the form of single-piece/several automatically, deliver to export conveying platform after auto-sequencing enter lower procedure.After solid tray de-stacking completes, the empty pallet of generation returns to afterwards in groups stereo garage by piler automatic stacking and deposits.
Figure 5 shows that a kind of storage that realizes technique of the present invention divides integrated system schematic diagram.This system comprise need storage bill part material I, the solid tray II being become by single-piece material piling, in stereo garage shelf, walking is deposited solid tray piler III, stereo garage shelf IV to stereo garage shelf, is arranged at storage minute one de-stacking station V in stereo garage shelf, is disposed at the storage de-stacking manipulator VI of minute one de-stacking station, the empty pallet group VIII after the outlet of materiel warehouse-out conveying platform VII and de-stacking.
As shown in Fig. 6, Fig. 7, Fig. 8, de-stacking manipulator VI is the equipment of realizing material I de-stacking, and this equipment comprises line slideway auxiliary VI-1, the VI-2 of de-stacking mechanism and material anti-falling mechanism VI-3.Line slideway auxiliary VI-1 is arranged on shelf or passes through ground loading, the VI-2 of de-stacking mechanism draws or gripping material I in operation process after line slideway auxiliary VI-1 moves to correspondence position, in operation process, the material anti-falling mechanism VI-3 that is arranged on the VI-2 of de-stacking mechanism, automatically according to material I height adjustment operating position and hold material I, prevents that it from dropping.Material anti-falling mechanism VI-3 is carried to material I on outlet conveying platform VII together with the VI-2 of de-stacking mechanism subsequently.De-stacking manipulator VI service direction can be along piler service direction, or vertical stacks stack machine service direction, or along shelf vertical direction, or horizontally rotate absorption or gripping.De-stacking robot drives power power supply mode is slide wire power supply or contactless energy transmission power supply or storage battery power supply or hangs flexible cable power supply or cable-pulling chain power supply.De-stacking manipulator operation guidance mode is for having track guidance mode or rail-free homing guidance mode.The form that the hand getting of de-stacking machinery is moved with artesian coordinates, the mobile mode of guide rail or Timing Belt that relies on of its each coordinate completes.
Process application of the present invention is when the system shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8 and equipment, and processing step is as follows:
While 1. storing material, single-piece material I is become to solid tray II by artificial or automated manner piling;
2. by piler III, leave solid tray II in stereo garage shelf IV upper storage;
3. during materiel warehouse-out, piler III delivers to solid tray II on the storage minute one de-stacking station V in stereo garage shelf according to system directive;
4. the de-stacking manipulator VI that is configured in storage minute one de-stacking station place is carried to the material I on solid tray on outlet conveying platform VII with single-piece or many s' form according to the order of sequence according to the instruction of system;
5. the empty pallet that de-stacking produces is processed into and is returned to stereo garage shelf IV after empty pallet group VIII and deposit by piler III.The formation of empty pallet group VIII is completed automatically by piler.
Equipment therefor of the present invention both can adopt prior art equipment as pallet, piler, stereo garage shelf, de-stacking manipulator etc., also can self design.
Outbound of the present invention can configure separately, also can support the use with part case class warehousing system.
The realization of the present invention's storage minute one pattern is to take pallet as carrier, a kind of technology pattern that solid tray is processed.After single-piece materiel warehouse-out, directly enter according to the order of sequence sorting system, do not need by stock preparation system, to carry out transfer caching process again.By the flexible configuration of storage minute one de-stacking station and de-stacking manipulator in storehouse, realize the full automaticity function of de-stacking process.The present invention can directly process in shelf area the solid tray leaving in stereo garage just can realize the article supplementing operation to downstream sorting system, without the independent working space of configuration and a large amount of load transfer devices, solid tray is carried out the recovery of de-stacking processing and empty pallet outside shelf area, can effectively integrate warehousing system and stock preparation system, realize storage minute integrated technique.The present invention had both kept stereo garage storage density large, and the feature that goods yard degree of utilization is high, can realize again the sorting function of pallet material in shelf.Its degree of automation is high, can adapt to the requirement of informationization, digitalisation dispensing, extensive, flexibility storage and sorting.Storage and stock applicable to all kinds of DISTRIBUTION CENTRE for material.
Claims (3)
1. the storage based on pallet storing stereoscopic storehouse divides an integrated technique, it is characterized in that, processing step is as follows:
While 1. storing material, single-piece material is become to solid tray by artificial or automated manner piling;
2. by piler, solid tray is left on stereo garage shelf and stored;
3. during materiel warehouse-out, piler is delivered to solid tray on the storage minute one de-stacking station in stereo garage shelf according to system directive;
4. by the material on solid tray, the form with single-piece or many is carried on outlet conveying platform according to the order of sequence according to the instruction of system to be configured in the de-stacking manipulator at storage minute one de-stacking station place;
5. after being processed into empty pallet group by piler, the empty pallet that de-stacking produces returns to stereo garage shelf storage.
2. realizing a kind of storage based on pallet storing stereoscopic storehouse described in claim 1 divides the storage of integrated technique to divide integrated system, it is characterized in that, this system comprises and needs storage bill part material (I), the solid tray (II) being become by single-piece material piling, in stereo garage shelf, walking is deposited the piler (III) to stereo garage shelf by solid tray, stereo garage shelf (IV), be arranged at the storage minute one de-stacking station (V) in stereo garage shelf, be disposed at the de-stacking manipulator (VI) of storage minute one de-stacking station, the empty pallet group (VIII) being formed by piler processing after platform (VII) and de-stacking is carried in the outlet of materiel warehouse-out.
3. a kind of storage based on pallet storing stereoscopic storehouse according to claim 2 divides integrated system, it is characterized in that, described de-stacking manipulator (VI) includes and is arranged on shelf or by the line slideway auxiliary (VI-1) of ground loading, de-stacking mechanism (VI-2) along the absorption of line slideway auxiliary (VI-1) crank motion or gripping material, along line slideway auxiliary (VI-1) crank motion, also can rise and hold the material anti-falling mechanism (VI-3) of material (I), material anti-falling mechanism (VI-3) with together with de-stacking mechanism (VI-2) synchronizing moving, material (I) is carried to outlet and carries platform (VII).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310749636.1A CN103708159B (en) | 2013-12-31 | 2013-12-31 | A kind of storage based on pallet storing stereoscopic storehouse divides integrated technique and system |
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| CN201310749636.1A CN103708159B (en) | 2013-12-31 | 2013-12-31 | A kind of storage based on pallet storing stereoscopic storehouse divides integrated technique and system |
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| CN103708159A true CN103708159A (en) | 2014-04-09 |
| CN103708159B CN103708159B (en) | 2016-08-17 |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104261032A (en) * | 2014-08-04 | 2015-01-07 | 珠海格力电器股份有限公司 | Full-automatic scanning stacking device and method |
| CN105438543A (en) * | 2015-12-11 | 2016-03-30 | 浙江中烟工业有限责任公司 | Ex-warehouse and storage operating method of box blanks |
| CN107563570A (en) * | 2017-09-25 | 2018-01-09 | 上海杜隆信息科技有限公司 | A kind of hopper storehouse replenishes to the optimization method of SCS rotation shelf |
| CN108564144A (en) * | 2017-12-29 | 2018-09-21 | 苏州泽达兴邦医药科技有限公司 | Traditional Chinese medicine extraction warehouse management system implementation method |
| CN108711233A (en) * | 2018-04-09 | 2018-10-26 | 江苏金海湾智能制造有限公司 | A kind of express delivery tower |
| CN108706269A (en) * | 2018-07-10 | 2018-10-26 | 崔凤忠 | A kind of stacking de-stacking one warehousing system and its code tear method open |
| CN109956332A (en) * | 2019-03-15 | 2019-07-02 | 赖辉 | A kind of express delivery dispatching terminal |
| CN110378637A (en) * | 2018-08-17 | 2019-10-25 | 天津京东深拓机器人科技有限公司 | A kind of method and apparatus of storage equipment retrieval management |
| CN113978994A (en) * | 2021-11-25 | 2022-01-28 | 福建通力达实业有限公司 | Method and system for controlling warehousing and ex-warehouse of transfer trolley |
| CN117719727A (en) * | 2023-12-25 | 2024-03-19 | 包钢集团矿山研究院（有限责任公司） | A large-scale intelligent packaging and warehousing control method that can be used for gypsum whiskers |
| CN118323704A (en) * | 2024-05-15 | 2024-07-12 | 金川集团股份有限公司 | Automatic dispensing system and method for bagged medicine |
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| CN104261032A (en) * | 2014-08-04 | 2015-01-07 | 珠海格力电器股份有限公司 | Full-automatic scanning stacking device and method |
| CN105438543A (en) * | 2015-12-11 | 2016-03-30 | 浙江中烟工业有限责任公司 | Ex-warehouse and storage operating method of box blanks |
| CN105438543B (en) * | 2015-12-11 | 2017-12-08 | 浙江中烟工业有限责任公司 | One plants case base goes out to be put in storage operational method |
| CN107563570A (en) * | 2017-09-25 | 2018-01-09 | 上海杜隆信息科技有限公司 | A kind of hopper storehouse replenishes to the optimization method of SCS rotation shelf |
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| CN108711233A (en) * | 2018-04-09 | 2018-10-26 | 江苏金海湾智能制造有限公司 | A kind of express delivery tower |
| CN108706269A (en) * | 2018-07-10 | 2018-10-26 | 崔凤忠 | A kind of stacking de-stacking one warehousing system and its code tear method open |
| CN110378637A (en) * | 2018-08-17 | 2019-10-25 | 天津京东深拓机器人科技有限公司 | A kind of method and apparatus of storage equipment retrieval management |
| CN109956332A (en) * | 2019-03-15 | 2019-07-02 | 赖辉 | A kind of express delivery dispatching terminal |
| CN113978994A (en) * | 2021-11-25 | 2022-01-28 | 福建通力达实业有限公司 | Method and system for controlling warehousing and ex-warehouse of transfer trolley |
| CN117719727A (en) * | 2023-12-25 | 2024-03-19 | 包钢集团矿山研究院（有限责任公司） | A large-scale intelligent packaging and warehousing control method that can be used for gypsum whiskers |
| CN118323704A (en) * | 2024-05-15 | 2024-07-12 | 金川集团股份有限公司 | Automatic dispensing system and method for bagged medicine |
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