Corridor LED assembling line
Technical field
The present invention relates to corridor LED Assembling Production technical field, and in particular to a kind of corridor LED assembling line.
Background technology
, it is necessary to draw the aluminium back side patch product serial code during LED Assembling Production of corridor, aluminium front patch pad is being drawn, then
Drawing lamp plate, reflecting piece and lens are installed on aluminium, and lens are fixed on drawing aluminium by screw;Then again by PVC board, patch
The aluminium sheet and end cap for having sponge are fitted together and dispensing, and the end cap for being assembled with PVC board and posting the aluminium sheet of sponge is pacified by screw
Dress is fixed on drawing aluminium one end, and the iron plate that will post sponge is fixed on the drawing aluminium other end by screw.Above-mentioned Assembling Production process
All by being accomplished manually, can there is a problem of that Assembling Production efficiency is low, hand labor intensity is high, therefore, it is to improve Assembling Production
Efficiency, reduction hand labor intensity, it is necessary to develop a set of by the dress for manually realizing corridor LED semi-automation Assembling Production
With production line.
The content of the invention
In view of the shortcomings of the prior art, the present invention is intended to provide a kind of Assembling Production efficiency high, artificial operation, drop can be simplified
The corridor LED assembling line for realizing corridor LED semi-automation Assembling Production of low hand labor intensity.
To achieve the above object, the present invention is adopted the following technical scheme that:
Corridor LED assembling line, including draw aluminium and drawing the aluminium back side to paste product serial code, drawing aluminium just for transferring
The first assembling line of pad is pasted in face, for draw installed on aluminium lamp plate, the second assembling line of reflecting piece and lens and
The 3rd assembling line for end cap and iron plate to be separately mounted to draw aluminium two ends;First assembling line passes through the 5th
Suction manipulator is connected with the second assembling line, and the second assembling line passes through the 6th suction manipulator and the 3rd Assembling Production
Line is connected.
Further, first assembling line include the first artificial station, the first feeding line, first for gluing mechanism,
Second for gluing mechanism, the first suction manipulator and the second suction manipulator, and the first artificial station is arranged on the charging of the first feeding line
End, installation settings has tool on the first feeding line, and first is arranged on the first feeding line side for gluing mechanism and second for gluing mechanism,
Second is located at first for gluing mechanism downstream for gluing mechanism, and the first suction manipulator send for gluing mechanism across being arranged on first with first
Between stockline, the second suction manipulator is across being arranged on second between gluing mechanism and the first feeding line.
Further, second assembling line includes the second feeding line, reflecting piece feeding device, lamp plate feeding dress
Put, four axis robots, the first lens feeding device, the second lens feeding device, the 3rd suction manipulator, the first vibrating disk straight line
Feed appliance, the first conveying tracheae, the second vibrating disk straight line feeder, the second conveying tracheae, the first lock screw device, the 4th suction
Manipulator and defective products storage bracing wire, reflecting piece feeding device are same with the feed end that lamp plate feeding device is arranged on the second feeding line
Side, four axis robots be arranged on the second feeding line feed end side be located at the second feeding line and reflecting piece feeding device it
Between, the first lens feeding device and the second lens feeding device are separately positioned on the second feeding line both sides and positioned at reflecting piece feeding
Device downstream, the 3rd suction manipulator across being arranged between the first lens feeding device and the second lens feeding device, first
Vibrating disk straight line feeder and the second vibrating disk straight line feeder are separately positioned on the second feeding line both sides on the first lens
Material device and the second lens feeding device downstream, the first vibrating disk straight line feeder and the first lens feeding device are arranged on second
Feeding line the same side, the second vibrating disk straight line feeder and the second lens feeding device are arranged on second feeding line the same side, the
One conveying tracheae one end connects the first vibrating disk straight line feeder discharge end, and it is straight that second conveying tracheae one end connects the second vibrating disk
Line feed appliance, the first lock screw device is fixed on the second feeding line and is located on the first lens feeding device and the second lens
Material device downstream, the first conveying tracheae and the second conveying tracheae other end are connected with the first lock screw device two ends respectively, and the 4th
Suction manipulator is mounted on the second feeding line discharge end side, and defective products storage bracing wire is arranged on the second feeding line discharge end
Side, its feed end is located at the 4th suction machinery subordinate side.
Further, the 3rd assembling line include the 3rd feeding line, the second artificial station, third party's work station,
Point glue equipment, the 3rd vibrating disk straight line feeder, the 3rd conveying tracheae, the second lock screw device, the 4th vibrating disk linear feeding
Device, the 4th conveying tracheae and the 3rd lock screw device, the second artificial station are separately positioned on the 3rd with third party's work station
Feeding line both sides, point glue equipment and the second artificial station are arranged on the 3rd feeding line the same side and under the second artificial station
Trip, the 3rd conveying tracheae one end connects the 3rd vibrating disk straight line feeder discharge end, and screw device is locked in other end connection second, the
Four conveying tracheae one end connect the 4th vibrating disk straight line feeder discharge ends, and screw device is locked in other end connection the 3rd, and described the
It is same that three vibrating disk straight line feeders, the 3rd conveying tracheae, the second lock screw device and point glue equipment are arranged on the 3rd feeding line
Side and positioned at the point glue equipment downstream, the 4th vibrating disk straight line feeder, the 4th conveying tracheae, the 3rd lock screw device
The 3rd feeding line the same side is arranged on third party's work station and positioned at third party's work station downstream.
Preferably, it is provided with safe grating on the described first artificial station, the second artificial station and third party's work station.
The present invention has the advantages that:
LED assembling line in corridor of the present invention, its semi-automatic Assembling Production that can realize corridor LED, with dress
Advantage high with production efficiency, that artificial operation can be simplified, hand labor intensity is reduced.
Brief description of the drawings
Fig. 1 is its plane figure schematic diagram of corridor LED assembling line of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the invention will be further described, and this is understood in order to clearer
The claimed technological thought of invention.
LED assembling line in corridor of the present invention as shown in Figure 1, including draw aluminium and drawing aluminium back side patch product for transferring
Sequence code, the first assembling line 1 in drawing aluminium front patch pad, for drawing installation lamp plate, reflecting piece and lens on aluminium
Second assembling line 2 and the 3rd assembling line 3 for end cap and iron plate to be separately mounted to draw aluminium two ends.Described first
Assembling line 1 includes the first artificial station 10, the first feeding line 11, first for gluing mechanism 12, second for gluing mechanism 13, first
The suction manipulator 15 of suction manipulator 14 and second, the first artificial station 10 is used for by will manually draw aluminium to be placed on the first feeding line 11
On, the first artificial station 10 is arranged on the feed end of the first feeding line 11, and the first feeding line 11 is used to transfer and draws aluminium, and described the
Installation settings has the tool for supporting fixed drawing aluminium on one feeding line 11, and first is used for automatic transport product sequence for gluing mechanism 12
Row code, second is used for automatic transport pad for gluing mechanism 13, and described first is arranged on for gluing mechanism 12 and second for gluing mechanism 13
The side of first feeding line 11, second is located at described first for the downstream of gluing mechanism 12 for gluing mechanism 13, and the first suction manipulator 14 is used
In being attached to the drawing aluminium back side for drawing product serial code on gluing mechanism 12 and transfer from first, the second suction manipulator 15 is for from the
Two draw aluminium front for drawing pad on gluing mechanism 13 and transfer to be attached to, and the first suction manipulator 14 is across being arranged on described the
One between the feeding line 11 of gluing mechanism 12 and first, the second suction manipulator 15 across be arranged on described second for gluing mechanism 13 with
Between first feeding line 11.
Second assembling line 2 include the second feeding line 20, reflecting piece feeding device 21, lamp plate feeding device 22,
Four axis robots 23, the first lens feeding device 24a, the second lens feeding device 24b, the 3rd suction manipulator 25, first shake
Moving plate straight line feeder 26a, the first conveying tracheae 27a, the second vibrating disk straight line feeder 26b, the second conveying tracheae 27b, the
One lock screw device 28, the 4th suction manipulator 29 and defective products storage bracing wire 29a, the second feeding line 20 are used for transfer and have pasted product
The drawing aluminium of product sequence code and pad, reflecting piece feeding device 21 is used to store and send out reflecting piece, and lamp plate feeding device 22 is used for
Lamp plate is stored and sends out, reflecting piece feeding device 21 is same with the feed end that lamp plate feeding device 22 is arranged on the second feeding line 20
Side, four axis robots 23 are used to draw reflecting piece and lamp plate simultaneously from reflecting piece feeding device 21 and lamp plate feeding device 22 respectively
By reflecting piece and lamp plate mounted in drawing on aluminium, the feed end side that four axis robot 23 is arranged on the second feeding line 20 is located at institute
State between the second feeding line 20 and reflecting piece feeding device 21;First lens feeding device 24a and the second lens feeding device 24b
For storing and send out lens, the 3rd suction manipulator 25 is used for from the first lens feeding device 24a and the second lens
Lens are drawn on material device 24b and by lens mounted in drawing on aluminium, the first lens feeding device 24a and the second lens feeding are filled
Put 24b and be separately positioned on the both sides of the second feeding line 20 and positioned at the downstream of reflecting piece feeding device 21, the 3rd suction manipulator 25 is horizontal
Across being arranged between the first lens feeding device 24a and the second lens feeding device 24b;First vibrating disk straight line feeder 26a
It is used for screw self-feeding with the second vibrating disk straight line feeder 26b, the first conveying tracheae 27a and the second conveying tracheae 27b are used
Second is delivered in the screw respectively by the first vibrating disk straight line feeder 26a and the second vibrating disk straight line feeder 26b submittings
On feeding line 20, the first vibrating disk straight line feeder 26a and the second vibrating disk straight line feeder 26b are separately positioned on second
The both sides of feeding line 20 are located at the first lens feeding device 24a and the second lens feeding device 24b downstreams, and the first vibrating disk is straight
Line feed appliance 26a and the first lens feeding device 24a are arranged on the same side of the second feeding line 20, the second vibrating disk straight line feeder
26b and the second lens feeding device 24b are arranged on the same side of the second feeding line 20, first conveying tracheae 27a one end connection first
Vibrating disk straight line feeder 26a discharge ends, second conveying tracheae 27b one end connects the second vibrating disk straight line feeder 26b;First
Lock screw device 28 realizes the locking of lens for locking the screw that the first conveying tracheae 27a and the second conveying tracheae 27b send out
Fixed, the first lock screw device 28 is fixed on and the first lens feeding device 24a and second is located on the second feeding line 20
Lens feeding device 24b downstreams, the first conveying tracheae 27a and the second conveying tracheae 27b other ends are filled with the first lock screw respectively
Put the connection of 28 two ends;4th suction manipulator 29 is used to draw the underproof drawing aluminium for being provided with reflecting piece, lamp plate and lens,
The 4th suction manipulator 29 is mounted on the discharge end side of the second feeding line 20, and defective products storage bracing wire 29a is used to connect
Receive the underproof drawing aluminium for being provided with reflecting piece, lamp plate and lens of the absorption of the 4th suction manipulator 29, the defective products storage
Bracing wire 29a is arranged on the discharge end side of the second feeding line 20, and its feed end is located at the lower section of the 4th suction manipulator 29.
3rd assembling line 3 includes the 3rd feeding line 30, the second artificial station 31, third party's work station 32, point
Adhesive dispenser 33, the 3rd vibrating disk straight line feeder 34a, the 3rd conveying tracheae 35a, the second lock screw device 36a, the 4th vibrating disk
Straight line feeder 34b, the 4th conveying tracheae 35b and the 3rd lock screw device 36b, the 3rd feeding line 30 are qualified for transferring
The drawing aluminium for having been loaded with reflecting piece, lamp plate and lens, the second artificial station 31 is used for by manually by PVC board, end cap and posting sea
Continuous aluminium sheet is fitted together, and third party's work station 32 is used for by manually to aluminium sheet and iron plate patch sponge, the second artificial work
Position 31 is separately positioned on the both sides of the 3rd feeding line 30 with third party's work station 32;Point glue equipment 33 is used for fitting together
PVC board, end cap and post the aluminium sheet of sponge and carry out dispensing, the artificial station 31 of point glue equipment 33 and second is arranged on the 3rd feeding
The same side of line 30 and point glue equipment 33 are located at the downstream of the second artificial station 31;3rd vibrating disk straight line feeder 34a and the 4th shakes
Moving plate straight line feeder 34b is used for screw automatic charging, and the 3rd conveying tracheae 35a and the 4th conveying tracheae 35b are used to convey spiral shell
Silk, the second lock screw device 36a and the 3rd lock screw device 36b are used for lock screw, the 3rd conveying tracheae 35a one end connection the
Screw device 36a is locked in three vibrating disk straight line feeder 34a discharge ends, other end connection second;4th conveying tracheae 35b one end connects
The 4th vibrating disk straight line feeder 34b discharge ends are connect, screw device 36b is locked in other end connection the 3rd;3rd vibrating disk is straight
It is same that line feed appliance 34a, the 3rd conveying tracheae 35a, the second lock screw device 36a and point glue equipment 33 are arranged on the 3rd feeding line 30
Side and positioned at the downstream of the point glue equipment 33, the 4th vibrating disk straight line feeder 34b, the 4th conveying tracheae 35b, the 3rd
Lock screw device 36b is arranged on the same side of the 3rd feeding line 30 and positioned at third party's work station 32 with third party's work station 32
Downstream.
The discharge end of its first feeding line 11 of the first assembling line 1 is by the 5th suction manipulator 40 and the second dress
Feed end linking with its second feeding line 20 of production line 2, the discharge end of its second feeding line 20 of the second assembling line 2
It is connected with the feed end of the 3rd assembling line 3 its 3rd feeding line 30 by the 6th suction manipulator 41.
In order to protect artificial safe operation, the first artificial station 10, the second artificial station 31 and third party's work station
Safe grating 50 is provided with 32.
Operation principle of the invention is:Aluminium is drawn by being manually placed on the tool of the first feeding line 11 from the first artificial station 10
On, the first feeding line 11 will draw aluminium to be transferred to the lower section of the first suction manipulator 14, and first for the automatic transport product sequence of gluing mechanism 12
Row code, the first suction manipulator 14 is attached to the drawing aluminium back of the body from first for absorption product serial code on gluing mechanism 12 and by product serial code
Face, the drawing aluminium that the first feeding line 11 continues to have pasted product serial code is transferred to the lower section of the second suction manipulator 15, and second for glue
The automatic transport pad of mechanism 13, the second suction manipulator 15 from second for drawing pad on gluing mechanism 13 and be attached to drawing aluminium front,
The drawing aluminium for having pasted product serial code and pad is drawn from the discharge end of the first feeding line 11 by the 5th suction manipulator 40 and is transferred to the
The feed end of two feeding line 20, four axis robots 23 are drawn reflective from reflecting piece feeding device 21 with lamp plate feeding device 22 respectively
Piece and lamp plate and by reflecting piece and lamp plate mounted in drawing on aluminium, the second feeding line 20 transfers the drawing aluminium of anti-loaded mating plate and lamp plate to the
The lower section of three suction manipulator 25, the 3rd suction manipulator 25 is from the first lens feeding device 24a and the second lens feeding device 24b
Simultaneously be mounted in lens on drawing aluminium by upper absorption lens, and the drawing aluminium for having filled lens, reflecting piece and lamp plate is transferred to by the second feeding line 20
The lower section of first lock screw device 28, the first lock screw device 28 respectively send the first conveying tracheae 27a and the second conveying tracheae 27b
The screw locking for going out is fixed on lens, and the drawing aluminium that the second feeding line 20 will fill lens, reflecting piece and lamp plate delivers to the 4th suction
The lower section of material manipulator 29, the 4th suction manipulator 29 is drawn the underproof drawing aluminium equipped with lens, reflecting piece and lamp plate and is transferred to
Defective products storage bracing wire 29a output, the qualified drawing aluminium equipped with lens, reflecting piece and lamp plate is by the 6th suction manipulator 41 from the
The discharge end of two feeding lines 20 is transferred to the feed end of the 3rd feeding line 30, and third party's work station 32 is by manually pasting aluminium sheet and iron plate
Upper sponge, the second artificial station 31 by manually by PVC board, end cap and posting the aluminium sheet of sponge and fitting together, and by dispensing
33 pairs of PVC boards for fitting together of device, end cap and post the aluminium sheet of sponge and carry out dispensing, two ends are separately installed with end cap and iron
The drawing aluminium of piece is transferred respectively by the second lock screw device 36a and the 3rd lock screw device 36b lock screws by the 3rd feeding line 30
End cap and iron plate are fixed on drawing aluminium two ends, the assembling of product is so far completed.
For a person skilled in the art, technical scheme that can be as described above and design, make other each
Plant corresponding change and deform, and all these changes and deforms the protection model that should all belong to the claims in the present invention
Within enclosing.