CN1035933C - Prefabricating method and die set for decorative concrete products - Google Patents

Prefabricating method and die set for decorative concrete products Download PDF

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Publication number
CN1035933C
CN1035933C CN94115477A CN94115477A CN1035933C CN 1035933 C CN1035933 C CN 1035933C CN 94115477 A CN94115477 A CN 94115477A CN 94115477 A CN94115477 A CN 94115477A CN 1035933 C CN1035933 C CN 1035933C
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CN
China
Prior art keywords
mould
concrete products
prefabricating
prefabricating method
concrete product
Prior art date
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Expired - Fee Related
Application number
CN94115477A
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Chinese (zh)
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CN1102610A (en
Inventor
朱荣跃
马新芬
季卫清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Research Inst Of Concrete And Cement Products Of National Bureau Of Buil
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Suzhou Research Inst Of Concrete And Cement Products Of National Bureau Of Buil
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Application filed by Suzhou Research Inst Of Concrete And Cement Products Of National Bureau Of Buil filed Critical Suzhou Research Inst Of Concrete And Cement Products Of National Bureau Of Buil
Priority to CN94115477A priority Critical patent/CN1035933C/en
Publication of CN1102610A publication Critical patent/CN1102610A/en
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Publication of CN1035933C publication Critical patent/CN1035933C/en
Anticipated expiration legal-status Critical
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Abstract

The present invention provides a prefabricating method for concrete products and a mould thereof. The prefabricating method comprises the steps that cement, sand and stone materials, a coloring agent and reinforcement materials are mixed and stirred with water according to the design requirement, and finished products can be obtained through casting, vibration, maintenance, demoulding and surface strengthening or beautification processing finally. The mould is an elastic mould produced by that a prepolymer, solidification materials and an adjusting agent are mixed by weight proportion of (35 to 50): (46 to 68): (2 to 4) according to the design requirement to shape and dimension and through stirring, casting and solidifying at normal temperature. The prefabricating method can be used for prefabricating and designing the concrete products with complex shape and surface and a plurality of designs and varieties and other concrete products, such as plate tiles for decoration, vista sculptures with deep relieves and deep hole grooves, etc.

Description

A kind of concrete product mould
The present invention relates to a kind of mould that is used for concrete product.
Known concrete product mould; the general rigid die that adopts; mould as wooden model, metal pattern, plaster mold or other rigid material are made injects mould after vibrate or compression moulding with concrete casting, and its weak point is that the Mold Making expense is more expensive; can only disposablely use as plaster mold; goods body and size are also restricted, and it is comparatively simple to be only applicable to make body and surface, the concrete product that size is less; be not suitable for design body and surface complexity, the concrete product that designs and varieties are many.French Patent (FRP) FR2575696A discloses a kind of concrete product elastic mould, it is made by polystyrene foam plastics, can only a kind of concrete product elastic mould be disclosed disposable use German patent DE 2846391A, it is by metal and rubber combined making, and the effect of rubber layer is confined to vibration damping and wear-resisting.These two kinds of mould moldings need adopt high temperature, high-pressure molding, complex process.
The object of the present invention is to provide a kind of cheap, be suitable for designing body and the surface is complicated, designs and varieties are more, and can make the concrete product mould of moulding at normal temperatures and pressures.
Technical solution of the present invention is as follows:
This mould is the geomery according to designing requirement, is mixed in proportion by plastic material base polyurethane prepolymer for use as, solidifying substance and adjustment agent, mixes the elastic mould that cast and curing form at normal temperatures through disturbing.
Base polyurethane prepolymer for use as comprises polyethers or polyester material, and solidifying substance is chemical material such as the coal tar pitch that contains amido, and the adjustment agent is a banana oil, cyclohexanone, dimethylbenzene etc.
Solidifying substance can with prepolymer reaction, and make its curing.Adjust agent for improving the additive of the every physicochemical property before and after the mould molding.
The part by weight of mould material therefor is: performed polymer: solidifying substance: adjust agent=(35-50): (46-68): (2-4), this mould has elasticity, can independently use, also can with the use that coincides of rigidity external mold or bed die.The mould the key technical indexes is tensile strength 〉=1.5MPa, hardness (Shao Shi) 〉=40 ° A percentage elongation 〉=200%, hardenite proportion 1.10-1.30.
The present invention has following accompanying drawing:
Fig. 1 is colorful concrete unit marking board,
Fig. 2 is a sign board mould vertical view,
Fig. 3 is a unit marking board A-A profile
Fig. 4 locates profile for mould A '-A '.
This mould can be at the normal temperature and pressure conditions compacted under, and manufacture craft is simple, but Reusability is with low cost, Can be used for designing body and surface complexity, the batch production of the concrete product that designs and varieties are more.
Embodiment: unit marking board mould
Performed polymer uses polyisocyanates, curing agent uses coal tar pitch, adjust agent and use banana oil, its part by weight is: 35: 61: 4, stir at normal temperatures, cast, curing, make the mould of the pattern that requires, be mainly the unit marking board that letter constitutes as shown in Figure 1, Fig. 2 is mould, Fig. 1 is opposite with Fig. 2 pattern, and depression is opposite with projection.

Claims (2)

1. concrete product mould, this mould has elasticity, it is characterized in that: it is the shape according to designing requirement, size is by the plastic material base polyurethane prepolymer for use as, the solidifying substance of amino-contained class material and adjustment agent be (30-50) by weight proportion: (46-68): (2-4) mix, at normal temperatures through stirring the elastic mould that cast and curing form.
2. a kind of concrete product mould according to claim 1 is characterized in that: performed polymer is polyethers or polyester material, and above-mentioned solidifying substance is as coal tar pitch, and the adjustment agent is banana oil, cyclohexanone, dimethylbenzene.
CN94115477A 1994-08-30 1994-08-30 Prefabricating method and die set for decorative concrete products Expired - Fee Related CN1035933C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN94115477A CN1035933C (en) 1994-08-30 1994-08-30 Prefabricating method and die set for decorative concrete products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN94115477A CN1035933C (en) 1994-08-30 1994-08-30 Prefabricating method and die set for decorative concrete products

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CN96114371A Division CN1173474A (en) 1996-12-17 1996-12-17 Method for prefabricating decorative concrete produts.

Publications (2)

Publication Number Publication Date
CN1102610A CN1102610A (en) 1995-05-17
CN1035933C true CN1035933C (en) 1997-09-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN94115477A Expired - Fee Related CN1035933C (en) 1994-08-30 1994-08-30 Prefabricating method and die set for decorative concrete products

Country Status (1)

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CN (1) CN1035933C (en)

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101508144B (en) * 2009-03-02 2011-03-23 深圳港创建材股份有限公司 Concrete casting production technique with energy-saving environmental-protection function
CN102310455B (en) * 2011-06-30 2013-07-24 厦门建霖工业有限公司 Preparation method for ceramic washbasin formed by reacting at normal temperature
CN102635105A (en) * 2012-05-09 2012-08-15 张炜 Sand-barren polygonal rectangular cement sand brick
CN103161280A (en) * 2013-02-06 2013-06-19 刘贤诚 Decoration brick and manufacture method thereof
CN103722971B (en) * 2013-12-02 2016-02-17 沈阳师范大学 A kind of preparation method of ultrathin embossment
CN105236882B (en) * 2015-09-07 2018-04-13 南京海纳建材科技有限公司 A kind of building external envelope structure architectural concrete and preparation method thereof
CN106217591A (en) * 2016-07-21 2016-12-14 山东九曲圣基新型建材有限公司 A kind of manufacturing process of Side fascia
CN106625992B (en) * 2016-10-18 2018-10-09 中建商品混凝土西安有限公司 A kind of prefabricated complicated architectural concrete craftwork method for prefabricating of gypsum mold
CN111002444A (en) * 2019-11-29 2020-04-14 中建科技河南有限公司 Production method of decoration integrated prefabricated part
CN111702919A (en) * 2020-06-09 2020-09-25 北京宝贵石艺科技有限公司 Method for manufacturing cast-in-situ decorative concrete product
CN114407568A (en) * 2021-12-31 2022-04-29 上海卓欧建筑(集团)有限公司 Manufacturing process of relief wall without holes

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3910547A (en) * 1973-10-15 1975-10-07 Angelo Varriano Mold for the manufacture of an article with relief features
FR2390257A1 (en) * 1977-05-10 1978-12-08 Salter Ltd Thomas MOLD FOR THE MANUFACTURE OF CUBES FOR CONSTRUCTION GAMES AND METHOD FOR IMPLEMENTING THIS MOLD
DE2846391A1 (en) * 1978-10-25 1980-05-08 Dasag Deutsche Naturasphalt Gm Concrete block vibratory mould - has rubber lining on bottom supporting surfaces of outer frame and partitions
EP0182619A2 (en) * 1984-11-22 1986-05-28 Bip Chemicals Limited Improvements in or relating to manufacture of building blocks
FR2575696A1 (en) * 1985-01-04 1986-07-11 Tuyaux Bonna PROCESS FOR MANUFACTURING A CONCRETE BLOCK COMPRISING AN INSERT, AND MOLD FOR IMPLEMENTING THE PROCESS

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3910547A (en) * 1973-10-15 1975-10-07 Angelo Varriano Mold for the manufacture of an article with relief features
FR2390257A1 (en) * 1977-05-10 1978-12-08 Salter Ltd Thomas MOLD FOR THE MANUFACTURE OF CUBES FOR CONSTRUCTION GAMES AND METHOD FOR IMPLEMENTING THIS MOLD
DE2846391A1 (en) * 1978-10-25 1980-05-08 Dasag Deutsche Naturasphalt Gm Concrete block vibratory mould - has rubber lining on bottom supporting surfaces of outer frame and partitions
EP0182619A2 (en) * 1984-11-22 1986-05-28 Bip Chemicals Limited Improvements in or relating to manufacture of building blocks
FR2575696A1 (en) * 1985-01-04 1986-07-11 Tuyaux Bonna PROCESS FOR MANUFACTURING A CONCRETE BLOCK COMPRISING AN INSERT, AND MOLD FOR IMPLEMENTING THE PROCESS

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Publication number Publication date
CN1102610A (en) 1995-05-17

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