CN115230184A - Natural texture artificial stone plate manufacturing device and manufacturing method thereof - Google Patents
Natural texture artificial stone plate manufacturing device and manufacturing method thereof Download PDFInfo
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- CN115230184A CN115230184A CN202210760097.0A CN202210760097A CN115230184A CN 115230184 A CN115230184 A CN 115230184A CN 202210760097 A CN202210760097 A CN 202210760097A CN 115230184 A CN115230184 A CN 115230184A
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- artificial stone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/248—Moulding mineral fibres or particles bonded with resin, e.g. for insulating or roofing board
Abstract
The invention relates to a device and a method for manufacturing a natural texture artificial stone plate, which comprises a rack, wherein a compression molding mechanism is arranged on the rack, a first mold for placing artificial stone raw materials is arranged on the rack and positioned at the lower side of the compression molding mechanism, the compression molding mechanism is used for compressing and molding the artificial stone raw materials into a first artificial stone plate soft blank with an artificial stone natural texture groove, a second mold for placing the first artificial stone plate soft blank is arranged on the rack and positioned at the lower side of the compression molding mechanism, and the compression molding mechanism is used for compressing and molding the first artificial stone plate soft blank with the artificial stone natural texture groove into a molded artificial stone plate soft blank with artificial stone natural texture.
Description
Technical Field
The invention relates to the technical field of artificial stones, in particular to a device and a method for manufacturing an artificial stone plate with natural textures.
Background
The artificial stone is an artificial building decorative material which is formed by using various natural stone broken stone powder materials with different specifications and sizes and unsaturated resin (or special cement) as main raw materials and solidifying the raw materials in a casting mould, and is widely applied due to the advantages of waste utilization, convenient processing and use, low cost and the like. With the pursuit of the market for high-end products, the natural-imitation artificial stone plate with transparent and natural textures becomes a high-end product in the artificial stone industry.
Engineered stone is typically referred to as engineered stone solid facestock, engineered quartz stone, engineered stone granite, and the like. The artificial stone is different in type and composition. The components mainly comprise resin, aluminum powder, pigment and curing agent. The practical building material with high molecular material is one chemical material reaction process, and is one kind of environment friendly composite material produced with the progress of human society and technology. Compared with traditional building materials such as stainless steel, ceramic and the like, the artificial stone has various functions, rich color and wider application range. The artificial stone has no toxicity, radioactivity, flame retardance, no oil adhesion, no dirt seepage, antibiosis, mildew resistance, wear resistance, impact resistance, easy maintenance, seamless splicing and changeable shape.
The existing pattern plane materiel is mainly embodied in natural stone, and tends to natural patterns in various decoration applications according to the development requirements of the market, so that an artificial stone manufacturing device for forming natural patterns is urgently needed to be designed.
Disclosure of Invention
Therefore, in order to solve the above problems, the present invention provides an apparatus and a method for manufacturing a natural texture artificial stone slab.
In order to achieve the technical problem, the solution adopted by the invention is a natural texture artificial stone plate manufacturing device, which comprises a frame, wherein a compression molding mechanism is arranged on the frame, a first mold for placing artificial stone raw materials is arranged on the frame and positioned at the lower side of the compression molding mechanism, the compression molding mechanism is used for compressing and molding the artificial stone raw materials into a first artificial stone plate soft blank with an artificial stone natural texture groove, a second mold for placing the first artificial stone plate soft blank is arranged on the frame and positioned at the lower side of the compression molding mechanism, and the compression molding mechanism is used for compressing and molding the first artificial stone plate soft blank with the artificial stone natural texture groove into a molded artificial stone plate soft blank with artificial stone natural texture.
The further improvement is that: the first die and the second die comprise a die box, a material pushing device arranged on one side of the die box, a feed opening arranged on the other side of the die box, and a baffle plate which can slide up and down and is arranged at the feed opening on the other side of the die box, and the first die is also provided with a forming device for forming grooves in natural grains of the artificial stone during pressure forming of the compression molding mechanism.
The further improvement is that: the forming device comprises a grain plate which can slide up and down and is arranged on the die box and used for pressing the artificial stone to form natural grain grooves of the artificial stone plate when the compression molding mechanism pressurizes, and resetting devices which are arranged on two sides of the die box and used for driving the grain plate to reset.
The further improvement is that: the line board including at least a set of first line board, at least a set of the first line board that is used for the natural line recess of horizontal rostone of shaping, at least a set of can dismantle set up in the second line board that is used for the vertical artificial natural line recess of shaping on the first line board, horizontal rostone natural line recess is followed diaphragm capsule width direction is along stretching, vertical rostone natural line recess is followed diaphragm capsule length direction is along stretching.
The further improvement is that: the resetting device comprises at least one group of resetting seats arranged on two sides of the die box, a resetting spring is arranged in the resetting seats, sliding grooves for the two ends of the grain board to penetrate out and slide up and down are formed in two sides of the die box, the two ends of the grain board penetrate out of the die box, and two ends of the resetting spring are respectively abutted against the bottom of the resetting seats and one end of the grain board penetrating out of the die box.
The further improvement is that: the material pushing device comprises at least one telescopic motor arranged on the die box and a push plate arranged at the output end of the telescopic motor and positioned in the die box.
The utility model also discloses a natural texture rostone preparation method, including the following step:
step a), uniformly mixing all components of artificial stone raw materials, putting the mixture into a die box in a first die, and performing pressure forming through a compression molding mechanism to obtain a first artificial stone plate soft blank with grooves with artificial stone natural grains;
and b) controlling the material baffle in the first die to slide upwards, so that the first soft artificial stone slab can be fed from the feed opening, then controlling the telescopic motor to start, pushing the first soft artificial stone slab to slide outwards, then taking the first soft artificial stone slab out of the die box in the first die, and placing the first soft artificial stone slab in the die box in the second die.
Step c) will form the raw and other materials homogeneous mixing of the natural line of artificial stone slab, put into the artificial stone natural line recess to the soft blank of first artificial stone slab, control compression molding mechanism is right raw and other materials pressurization in the natural line recess of artificial stone obtains the soft billet of the natural line of artificial stone with the natural line recess of artificial stone, wherein have in the natural line recess of artificial stone by the natural line road block of artificial stone of pressure forming.
And d) repeating the step c for a plurality of times in the artificial stone natural grain soft blank with the artificial stone natural grain groove obtained in the step c, so that the artificial stone natural grain groove is gradually filled with the pressurized raw materials, and then controlling a compression molding mechanism to pressurize the first artificial stone slab soft blank in a whole block, thereby finally obtaining the formed artificial stone slab soft blank.
E) laying a thin film plate on a workbench externally used for placing a product, then placing the formed artificial stone plate soft blank on the thin film plate, and then coating a thin film on the upper surface of the formed artificial stone plate soft blank;
f) paving a thin template on the formed artificial stone plate soft blank coated with the thin film, placing the formed artificial stone plate soft blank on the thin template, and coating the thin film on the upper surface of the formed artificial stone plate soft blank;
step g) continuously repeating the step c for a plurality of times on the formed artificial stone plate soft blank stacked in the step c, and standing for at least 24 hours to obtain an artificial stone plate hard blank;
and h) separating the thin template from the artificial stone plate hard blank, removing the thin film, cutting, thickening and polishing the artificial stone plate hard blank.
The further improvement is that: and g', after standing in the step g, turning over and stacking the stacked formed artificial stone plate soft blanks, watering, and standing again.
The further improvement is that: the standing time of the step g is 36 hours.
By adopting the technical scheme, the invention has the beneficial effects that: the invention is provided with a first die and a second die which can respectively form an artificial stone plate soft blank with grooves with artificial stone natural grains and a formed artificial stone plate soft blank with artificial stone natural grains, wherein the grooves with artificial stone natural grains are arranged on the first die, a grain plate is arranged in the grooves, the grooves with artificial stone natural grains can be formed in the compression molding process, then a raw material factory is added in the grooves, and the artificial stone with natural grains can be formed after the compression molding, so that the invention has the advantages of simple structure and simple and convenient forming mode.
Drawings
FIG. 1 is a schematic view of a first mold structure according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a second mold in the embodiment of the present invention.
Detailed Description
The invention will now be further described with reference to the accompanying drawings and specific embodiments.
Example (c);
referring to fig. 1 to 2, a natural texture artificial stone slab manufacturing device comprises a frame, wherein a compression molding mechanism is arranged on the frame, in the embodiment, the compression molding mechanism is a prior art, such as a compression molding machine, which is commercially available, the embodiment is modified by only a mold arranged on the compression molding machine, so that the compression molding mechanism is not described here, a first mold for placing artificial stone raw materials is arranged on the lower side of the compression molding mechanism on the frame, the compression molding mechanism presses and molds the artificial stone raw materials into a first artificial stone slab soft blank 12 with artificial stone natural texture grooves 11, a second mold for placing the first artificial stone slab soft blank 12 is arranged on the lower side of the compression molding mechanism on the frame, and the compression molding mechanism presses and molds the first artificial stone slab soft blank 12 with artificial stone natural texture grooves 11 into a molded artificial stone slab blank 12 with artificial stone natural texture grooves.
The first die and the second die comprise a die box 1, a material pushing device arranged on one side of the die box 1, a feed opening 2 formed in the other side of the die box 1, and a baffle plate 3 which can slide up and down and is arranged on the feed opening 2 on the other side of the die box 1, the first die is further provided with a forming device for forming the artificial stone natural texture groove 11 during compression molding of the compression molding mechanism, the forming device comprises a texture plate which can slide up and down and is arranged on the die box 1 and used for pressing the artificial stone down to form the artificial stone natural texture groove 11 during compression molding of the compression molding mechanism, and a reset device arranged on two sides of the die box 1 and used for driving the texture plate to reset.
The line board including at least a set of (this embodiment is three groups) be used for the horizontal artifical natural line recess 11 of shaping first line board 4, at least a set of through the screw thread can dismantle set up in be used for the vertical artifical natural line recess 11 of shaping second line board 5 on the first line board 4, horizontal artifical natural line recess 11 is followed 1 width direction of diaphragm capsule is followed, vertical artifical natural line recess 11 is followed 1 length direction of diaphragm capsule is followed.
Wherein, resetting means including set up in at least a set of reset seat 6 of 1 both sides of diaphragm capsule, be provided with reset spring 7 in the reset seat 6, the confession has been seted up to 1 both sides of diaphragm capsule the groove of sliding 8 that the line board both ends were worn out and were slided from top to bottom, the line board both ends are worn out diaphragm capsule 1, reset spring 7 both ends support respectively in reset seat 6 bottom reaches the line board is worn out that one end of diaphragm capsule 1, upwards resets when the compression molding device, when no longer pushing down, reset spring 7 drives the line board upwards slides and resets, makes it no longer be located the natural line recess 11 of rostone stone.
In this embodiment, blevile of push including set up in at least one flexible motor 9 on the diaphragm capsule 1, set up in flexible motor 9 output just is located push pedal 10 in the diaphragm capsule 1, during the use, at first the control leads to striker plate 3 and rises, no longer blocks the soft billet of the natural line of rostone, later control the extension of flexible motor 9 output, drive push pedal 10 and promote the soft billet of the natural line of rostone for some roll-off diaphragm capsules 1 of the soft billet of the natural line of rostone, the staff can take out the soft billet of the natural line of rostone, carries out next process.
The embodiment also discloses a method for manufacturing the artificial stone with natural textures, which comprises the following steps:
step a), uniformly mixing all components of artificial stone plate raw materials, putting the mixture into a die box 1 in a first die, and performing pressure forming through a compression molding mechanism to obtain a first artificial stone plate soft blank 12 with an artificial stone natural texture groove 11;
and b) controlling the striker plate 3 in the first mould to slide upwards, so that the first soft blank 12 of the artificial stone plate can be fed from the feed opening 2, then controlling the telescopic motor 9 to start, pushing the first soft blank 12 of the artificial stone plate to slide outwards, then taking out the first soft blank 12 of the artificial stone plate from the mould box 1 in the first mould, and placing the first soft blank 12 of the artificial stone plate into the mould box 1 in the second mould.
Step c) will form the raw and other materials homogeneous mixing of the natural line of artificial stone slab, put into the natural line recess 11 of artificial stone to the soft blank 12 of first artificial stone slab, control the compression moulding mechanism right raw and other materials pressurization in the natural line recess 11 of artificial stone obtains the soft billet of the natural line of artificial stone with the natural line recess 11 of artificial stone, wherein have in the natural line recess 11 of artificial stone by the natural line road block of artificial stone of compression moulding.
And d) repeating the step c for a plurality of times in the artificial stone natural grain soft blank with the artificial stone natural grain groove 11 obtained in the step c, so that the artificial stone natural grain groove 11 is gradually filled with the pressurized raw materials, and then controlling a compression molding mechanism to pressurize the whole first artificial stone plate soft blank 12 to finally obtain the molded artificial stone plate soft blank 12.
Step e) laying a thin film plate on a workbench for placing products outside, then placing the formed artificial stone plate soft blank 12 on the thin film plate, and then coating a thin film on the upper surface of the formed artificial stone plate soft blank 12;
f) paving a thin template on the formed artificial stone plate soft blank 12 coated with the thin film, placing the formed artificial stone plate soft blank 12 on the thin template, and coating the thin film on the upper surface of the formed artificial stone plate soft blank 12;
step g) repeating step c several times on the soft blank 12 of the formed artificial stone plate stacked in step c, and standing for at least 24 hours (in this embodiment, the standing time is 36 hours) to obtain a hard blank 12 of the artificial stone plate;
and h) separating the thin template from the artificial stone slab hard blank 12, removing the thin film, cutting, thicknessing and polishing the artificial stone slab hard blank 12.
And a step g' is further included between the step g and the step h, after the standing in the step g is finished, the stacked formed artificial stone slab soft blanks 12 need to be turned over and stacked, watering is carried out for 20 minutes, and standing is carried out for 24 hours again, so that uneven stress between the formed artificial stone slab soft blanks 12 stacked on the upper side and the formed artificial stone slab soft blanks 12 stacked on the lower side can be prevented, and the forming quality of the artificial stone slab hard blanks is better.
The above description is only an embodiment utilizing the technical content of the present disclosure, and any modification and variation made by those skilled in the art can be covered by the claims of the present disclosure, and not limited to the embodiments disclosed.
Claims (9)
1. The utility model provides a natural texture artificial stone board making devices, includes the frame, be provided with compression moulding mechanism in the frame, its characterized in that: lie in the frame the compression moulding mechanism downside is provided with the first mould that is used for putting into the rostone raw materials, compression moulding mechanism will rostone raw materials compression moulding is the soft blank of first artificial stone slab for having the rostone natural line recess, lie in the frame compression moulding mechanism downside is provided with and is used for putting into the second mould of the soft blank of first artificial stone slab, compression moulding mechanism will have the rostone natural line recess the soft blank compression moulding of first artificial stone slab is the soft blank of shaping artificial stone slab for having the rostone natural line.
2. An apparatus for making a natural-textured artificial stone plate as claimed in claim 1, wherein: the first die and the second die comprise a die box, a material pushing device arranged on one side of the die box, a feed opening arranged on the other side of the die box, and a baffle plate which can slide up and down and is arranged at the feed opening on the other side of the die box, and the first die is also provided with a forming device for forming grooves in natural grains of the artificial stone during pressure forming of the compression molding mechanism.
3. A natural grain artificial stone slab making apparatus as claimed in claim 2, wherein: the forming device comprises a grain plate which can slide up and down and is arranged on the die box and used for pressing the artificial stone down to form natural grain grooves of the artificial stone plate when the compression molding mechanism pressurizes, and resetting devices which are arranged on two sides of the die box and used for driving the grain plate to reset.
4. A natural grain artificial stone plate making apparatus as claimed in claim 3, wherein: the line board including at least a set of first line board, at least a set of the first line board that is used for the natural line recess of horizontal rostone of shaping, at least a set of can dismantle set up in the second line board that is used for the vertical artificial natural line recess of shaping on the first line board, horizontal rostone natural line recess is followed diaphragm capsule width direction is along stretching, vertical rostone natural line recess is followed diaphragm capsule length direction is along stretching.
5. An apparatus for making a natural-textured artificial stone plate as claimed in claim 4, wherein: the resetting device comprises at least one group of resetting seats arranged on two sides of the die box, wherein a resetting spring is arranged in each resetting seat, sliding grooves for the two ends of the grain plate to penetrate out and slide up and down are formed in two sides of the die box, the two ends of the grain plate penetrate out of the die box, and the two ends of the resetting spring are respectively abutted against the bottom of the resetting seats and the end of the grain plate penetrating out of the die box.
6. An apparatus for making a natural-textured artificial stone plate as claimed in claim 5, wherein: the material pushing device comprises at least one telescopic motor arranged on the die box and a push plate arranged at the output end of the telescopic motor and positioned in the die box.
7. A method for manufacturing artificial stone with natural texture is characterized by comprising the following steps: the method comprises the following steps:
step a), uniformly mixing all components of artificial stone raw materials, putting the mixture into a die box in a first die, and performing pressure forming through a compression molding mechanism to obtain a first artificial stone plate soft blank with grooves with artificial stone natural grains;
and b) controlling the material baffle in the first die to slide upwards, so that the first soft artificial stone slab can be fed from the feed opening, then controlling the telescopic motor to start, pushing the first soft artificial stone slab to slide outwards, then taking the first soft artificial stone slab out of the die box in the first die, and placing the first soft artificial stone slab in the die box in the second die.
Step c) will form each component homogeneous mixing of raw and other materials of the natural line of artificial stone board, put into the natural line recess of artificial stone to the soft blank of first artificial stone board, control compression moulding mechanism is right raw and other materials in the natural line recess of artificial stone pressurize, obtain the soft billet of the natural line of artificial stone with natural line recess of artificial stone, wherein have in the natural line recess of artificial stone by the natural line block of artificial stone of pressure forming.
And d) repeating the step c for a plurality of times in the artificial stone natural grain soft blank with the artificial stone natural grain groove obtained in the step c, so that the artificial stone natural grain groove is gradually filled with the pressurized raw materials, and then controlling a compression molding mechanism to pressurize the first artificial stone slab soft blank in a whole block, thereby finally obtaining the formed artificial stone slab soft blank.
E) laying a thin film plate on a workbench externally used for placing a product, then placing the formed artificial stone plate soft blank on the thin film plate, and then coating a thin film on the upper surface of the formed artificial stone plate soft blank;
step f), paving a thin template on the formed artificial stone plate soft blank coated with the thin film, placing the formed artificial stone plate soft blank on the thin template, and coating the thin film on the upper surface of the formed artificial stone plate soft blank;
step g) continuously repeating the step c for a plurality of times on the formed artificial stone plate soft blank stacked in the step c, and standing for at least 24 hours to obtain an artificial stone plate hard blank;
and h) separating the thin template from the artificial stone plate hard blank, removing the thin film, cutting, thickening and polishing the artificial stone plate hard blank.
8. A method of making a natural-textured artificial stone board as claimed in claim 7, wherein: and g', after standing in the step g, turning over and stacking the stacked formed artificial stone plate soft blanks, watering, and standing again.
9. A method of making a natural-textured artificial stone plate as claimed in claim 8, wherein: the standing time of the step g is 36 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210760097.0A CN115230184A (en) | 2022-06-29 | 2022-06-29 | Natural texture artificial stone plate manufacturing device and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210760097.0A CN115230184A (en) | 2022-06-29 | 2022-06-29 | Natural texture artificial stone plate manufacturing device and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115230184A true CN115230184A (en) | 2022-10-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210760097.0A Pending CN115230184A (en) | 2022-06-29 | 2022-06-29 | Natural texture artificial stone plate manufacturing device and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115230184A (en) |
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2022
- 2022-06-29 CN CN202210760097.0A patent/CN115230184A/en active Pending
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