CN117103436A - Method for manufacturing inorganic artificial stone with freely customized patterns - Google Patents
Method for manufacturing inorganic artificial stone with freely customized patterns Download PDFInfo
- Publication number
- CN117103436A CN117103436A CN202311256848.6A CN202311256848A CN117103436A CN 117103436 A CN117103436 A CN 117103436A CN 202311256848 A CN202311256848 A CN 202311256848A CN 117103436 A CN117103436 A CN 117103436A
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- China
- Prior art keywords
- filling
- artificial stone
- slurry
- inorganic artificial
- patterns
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002969 artificial stone Substances 0.000 title claims abstract description 55
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 11
- 239000002002 slurry Substances 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 37
- 230000000694 effects Effects 0.000 claims abstract description 12
- 238000013461 design Methods 0.000 claims abstract description 9
- 238000012805 post-processing Methods 0.000 claims abstract description 3
- 238000012545 processing Methods 0.000 claims description 15
- 239000003086 colorant Substances 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 238000005498 polishing Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 9
- 239000004568 cement Substances 0.000 claims description 7
- 239000004576 sand Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000001070 adhesive effect Effects 0.000 claims description 4
- 239000000839 emulsion Substances 0.000 claims description 4
- 239000011414 polymer cement Substances 0.000 claims description 4
- 238000004018 waxing Methods 0.000 claims description 4
- 239000004593 Epoxy Substances 0.000 claims description 3
- 229920002678 cellulose Polymers 0.000 claims description 3
- 239000001913 cellulose Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 230000000704 physical effect Effects 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000011374 ultra-high-performance concrete Substances 0.000 claims description 3
- 239000004570 mortar (masonry) Substances 0.000 claims description 2
- 239000012779 reinforcing material Substances 0.000 claims description 2
- 239000000565 sealant Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 3
- 239000004566 building material Substances 0.000 abstract description 2
- 238000005034 decoration Methods 0.000 abstract description 2
- 239000004575 stone Substances 0.000 description 4
- 230000001680 brushing effect Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 239000004482 other powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a method for manufacturing inorganic artificial stone with freely customized patterns, and relates to the technical field of building materials; the invention comprises the steps of S1 pre-designing, S2 preliminary manufacturing of inorganic artificial stone, S3 curing of a foundation plate, S4 editing of pattern and pattern, engraving of an S5 foundation plate, S6 configuration of filling materials, protection of an S7 foundation plate, S8 filling of slurry, S9 treatment of slurry after filling, S10 treatment of complex pattern and pattern, S11 plate curing and post-processing of an S12 plate; according to the invention, fine patterns and character effects can be presented on the inorganic artificial stone foundation plate through precise slotting and filling, the traditional design style of the inorganic artificial stone is completely broken through, various patterns, characters, marks and the like can be presented, the style decoration style range of the inorganic artificial stone is greatly expanded, meanwhile, the textures of each inorganic artificial stone can be customized according to the requirements of users, and a huge picture is formed through split construction.
Description
Technical Field
The invention relates to the technical field of building materials, in particular to a method for manufacturing inorganic artificial stone with freely customized patterns.
Background
The inorganic artificial stone is an artificial decorative material which is prepared by taking cement as a main binding material, taking various natural stone particles or other decorative particles as aggregate, taking powder of the natural stone or other powder as filler, combining other auxiliary agents (color paste/toner, emulsion, cellulose ether, water reducing agent, early strength agent and the like), and carrying out processes of proportioning, mixing, vacuum pressurizing, forming, curing, cutting, polishing and the like, has good environmental protection, higher hardness, difficult deformation and good chemical solvent resistance, and is widely applied, and the inorganic artificial stone is mostly used in the form of sheets and plates and is widely used for decorating walls and floors or used as a plate raw material for manufacturing furniture and other appliances;
the appearance of the decorative texture style of inorganic artificial stone mainly depends on the combination of the following aspects: 1. color mixing of the stone matrix is carried out by color paste in the material; 2. the color of the aggregate in the material; 3. the color of the powder material in the material; the main decorative texture style system of the artificial stone is formed by combining the colors of the materials and combining the forming process, and common decorative styles are as follows: aggregate combinations with different colors and particle sizes, combinations of different color slurries, or some simple mosaic patterns, etc.;
however, the prior art has the following drawbacks in the manufacture of inorganic artificial stones:
in the prior art, when the inorganic artificial stone is manufactured, the decorative texture style of the inorganic artificial stone is mainly abstract color or texture combination, and a large number of inorganic artificial stones simulate the textures of natural stones, such as marble, sandstone and the like, but the texture styles of the inorganic artificial stone manufactured by different manufacturers tend to be the same, the texture can not be customized according to the requirements of users, and the inventor proposes a manufacturing method of the inorganic artificial stone with freely customized patterns, which is used for solving the problems.
Disclosure of Invention
In order to solve the problem that the prior art can not customize the pattern and the texture of the inorganic artificial stone according to the requirements of users; the invention aims to provide a method for manufacturing inorganic artificial stone with freely customized patterns.
In order to solve the technical problems, the invention adopts the following technical scheme: a method for manufacturing an inorganic artificial stone with a freely customized pattern, comprising the steps of:
s1, pre-design
Firstly, pre-designing color patterns of the inorganic artificial stone, and determining the materials, colors, patterns and the like of the inorganic artificial stone;
s2, preliminary manufacturing of inorganic artificial stone
The production process of the inorganic artificial stone is the same as that of the traditional inorganic artificial stone;
s3, maintenance foundation plate
Curing the foundation plate manufactured in the step S2, and performing preliminary cutting and polishing after obtaining necessary strength, so as to provide a better working surface for subsequent processing;
s4, editing the pattern
Converting the designed patterns and designs into files which are automatically processed by a computer engraving machine or an automatic processing center by using design software;
s5, engraving the foundation plate
Processing the preliminarily processed foundation plate by a computer engraving machine or other automatic processing centers, processing patterns and pattern parts, cutting or polishing and removing parts needing to be filled with colors to form the depth of a groove, and selecting according to the maximum particles of filling materials;
s6, preparing filling materials
The filling material is configured according to the designed patterns, the colors of the patterns and the decorative textures, and the filling material not only meets the decorative requirement, but also has enough physical strength and smaller shrinkage/expansion rate;
s7, protection of foundation plate
Before filling, in order to prevent the slurry from polluting the non-filling area of the foundation plate (such as porous or sandstone wind effect) with stronger absorptivity, the non-filling area is protected by pasting the pattern paper, waxing, coating sealant and the like, and the grooves with shallower slurry or lower mortar to be filled are coated with polymer cement interface agent with sand or other interface agents with high adhesive force in the grooves before filling so as to improve the adhesive force between the slurry and the foundation plate;
s8, filling slurry
Filling the prepared filling slurry into the grooves of the foundation plate, wherein patterns with multiple colors are arranged, filling can be carried out in a separated mode, and redundant slurry is scraped after filling is completed;
s9, treating the filled slurry
After the slurry is filled, the compactness of the slurry is improved by means of vibration, vacuumizing and the like, and vacuumizing or vibration can be reduced for a filling area with a porous or rough surface effect to be manufactured;
s10, processing complex patterns and designs
S5-S9 can be repeated for the pollution among complicated patterns or very close different-color filling areas, slotting and filling can be carried out for a plurality of times, so that the pollution among slurries with different colors can be avoided, and the complicated pattern and pattern manufacturing can be completed;
s11, maintaining the plate
Curing the filled plate to ensure that the plate reaches enough strength;
s12, post-processing of plates
And (3) curing the finished plate, performing final cutting and surface polishing, and coating a sealing agent or a surface reinforcing material according to requirements.
Preferably, in S5, the depth of the groove is 2-15mm.
Preferably, in S6, the filling material is divided into:
a: inorganic artificial stone slurry which is the same as or close to the base plate is adopted to ensure similar physical properties, when the filling part is thinner or the area of the filling part is small, the ash-sand ratio is improved, and the proportion of emulsion or cellulose in the material is improved, so that the bonding capability of the slurry is improved;
b: the UHPC technology is adopted for the high-strength cement-based material, and the color is modulated or aggregate is added according to the requirement of the decorative effect;
c: adopting water-based epoxy or water-based polyurethane modified cement-based slurry material, and preparing color or adding aggregate according to the requirement of decorative effect;
d: other materials required to present a decorative style, organic artificial stone slurry or other materials, and the like.
Preferably, in S9, in order to reduce deformation of the artificial stone which may be caused by inconsistent water loss rates between the slurry surface and the interior, a coating protection is performed on the artificial stone surface.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, fine patterns and character effects can be presented on the inorganic artificial stone foundation plate through precise slotting and filling, the traditional design style of the inorganic artificial stone is completely broken through, various patterns, characters, marks and the like can be presented, the style decoration style range of the inorganic artificial stone is greatly expanded, meanwhile, the textures of each inorganic artificial stone can be customized according to the requirements of users, and a huge picture is formed through split construction.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic flow chart of the method for manufacturing inorganic artificial stone.
FIG. 2 is a schematic diagram of a finished pattern of the present invention.
FIG. 3 is a schematic view of a base plate blank according to the present invention.
FIG. 4 is a schematic illustration of the slotting of the foundation plate of the present invention.
FIG. 5 is a schematic view of the cured base plate of the present invention.
FIG. 6 is a schematic view of a secondary slot of a base plate according to the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1 to 6, the present invention provides a method for manufacturing an inorganic artificial stone with a freely customized pattern, comprising the steps of:
s1, designing a pattern (shown in FIG. 2) of the inorganic artificial stone, wherein the pattern and the related color are divided into three parts, namely three areas 1#, 2#,3# which are respectively provided with different colors, and the 3# is nested in the 2# area;
s2, taking the 1# region as a base plate, wherein the 2# region and the 3# region are to be filled later;
s3, manufacturing a base plate (shown in figure 3) which is the same in color and texture as the 1# region, and cutting and polishing;
s4, converting the design drawing into a processing drawing of an engraving machine, processing a groove on the base plate by using the engraving machine, in the scheme, filling and manufacturing twice, firstly processing a circle where a No. 2 filling area is located, and processing a groove with a depth of 4mm in the circle filling area (as shown in FIG. 4);
s5, waxing the 1# area before filling so as to avoid being polluted by the 2# slurry;
s6, configuring filling slurry corresponding to the No. 2 area, and before filling in the grooving area, brushing a polymer cement interface agent with sand in the groove to enhance the bonding force of the slurry and the foundation plate;
after the filling of the S7 and 2# areas is completed, vacuumizing by a vacuum device, and removing bubbles in the slurry by combining vibration;
s8, curing the plate after removing the bubbles for 24 hours to achieve the strength of secondary slotting (shown in figure 5);
s9, after maintenance is finished, grooving for the second time by using an engraving machine, and processing a groove with the shape of a 3# area in a 2# area to a depth of 4mm (shown in figure 6);
s10, waxing the 1# and 2# areas before filling so as to avoid being polluted by 3# slurry;
s11, configuring filling slurry corresponding to the No. 3 area, and before filling in the grooving area, brushing a polymer cement interface agent with sand in the groove to enhance the bonding force of the slurry and the foundation plate;
after the filling of the S12 and 3# areas is completed, vacuumizing by a vacuum device, and removing bubbles in the slurry by combining vibration, so as to reduce deformation of the artificial stone, which is possibly caused by inconsistent water loss speeds between the surface of the slurry and the interior of the slurry, and performing film coating protection on the surface of the artificial stone;
s13, curing the plate after removing the bubbles for 14 days to reach the strength capable of leaving the factory for construction;
and S14, finally cutting and polishing the cured plate, polishing the three areas 1#2#3 to the same height, brushing a concrete liquid curing agent, and finally polishing finely after the liquid curing agent absorbs and generates strength to finally obtain a finished product (shown in figure 2).
The filler material may be of any of the following materials:
a: inorganic artificial stone slurry which is the same as or close to the base plate is adopted to ensure similar physical properties, when the filling part is thinner or the area of the filling part is small, the ash-sand ratio is improved, and the proportion of emulsion or cellulose in the material is improved, so that the bonding capability of the slurry is improved;
b: the UHPC technology is adopted for the high-strength cement-based material, and the color is modulated or aggregate is added according to the requirement of the decorative effect;
c: adopting water-based epoxy or water-based polyurethane modified cement-based slurry material, and preparing color or adding aggregate according to the requirement of decorative effect;
d: other materials required to present a decorative style, organic artificial stone slurry or other materials, and the like.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (4)
1. A method for manufacturing an inorganic artificial stone with a freely customized pattern, comprising the steps of:
s1, pre-design
Firstly, pre-designing color patterns of the inorganic artificial stone, and determining the materials, colors, patterns and the like of the inorganic artificial stone;
s2, preliminary manufacturing of inorganic artificial stone
The production process of the inorganic artificial stone is the same as that of the traditional inorganic artificial stone;
s3, maintenance foundation plate
Curing the foundation plate manufactured in the step S2, and performing preliminary cutting and polishing after obtaining necessary strength, so as to provide a better working surface for subsequent processing;
s4, editing the pattern
Converting the designed patterns and designs into files which are automatically processed by a computer engraving machine or an automatic processing center by using design software;
s5, engraving the foundation plate
Processing the preliminarily processed foundation plate by a computer engraving machine or other automatic processing centers, processing patterns and pattern parts, cutting or polishing and removing parts needing to be filled with colors to form the depth of a groove, and selecting according to the maximum particles of filling materials;
s6, preparing filling materials
The filling material is configured according to the designed patterns, the colors of the patterns and the decorative textures, and the filling material not only meets the decorative requirement, but also has enough physical strength and smaller shrinkage/expansion rate;
s7, protection of foundation plate
Before filling, in order to prevent the slurry from polluting the non-filling area of the foundation plate (such as porous or sandstone wind effect) with stronger absorptivity, the non-filling area is protected by pasting the pattern paper, waxing, coating sealant and the like, and the grooves with shallower slurry or lower mortar to be filled are coated with polymer cement interface agent with sand or other interface agents with high adhesive force in the grooves before filling so as to improve the adhesive force between the slurry and the foundation plate;
s8, filling slurry
Filling the prepared filling slurry into the grooves of the foundation plate, wherein patterns with multiple colors are arranged, filling can be carried out in a separated mode, and redundant slurry is scraped after filling is completed;
s9, treating the filled slurry
After the slurry is filled, the compactness of the slurry is improved by means of vibration, vacuumizing and the like, and vacuumizing or vibration can be reduced for a filling area with a porous or rough surface effect to be manufactured;
s10, processing complex patterns and designs
S5-S9 can be repeated for the pollution among complicated patterns or very close different-color filling areas, slotting and filling can be carried out for a plurality of times, so that the pollution among slurries with different colors can be avoided, and the complicated pattern and pattern manufacturing can be completed;
s11, maintaining the plate
Curing the filled plate to ensure that the plate reaches enough strength;
s12, post-processing of plates
And (3) curing the finished plate, performing final cutting and surface polishing, and coating a sealing agent or a surface reinforcing material according to requirements.
2. A method of manufacturing an inorganic artificial stone with a freely customizable pattern according to claim 1, wherein in S5 the depth of the grooves is 2-15mm.
3. A method of manufacturing an inorganic artificial stone with a freely customizable pattern according to claim 1, wherein in S6 the filler material is divided into:
a: inorganic artificial stone slurry which is the same as or close to the base plate is adopted to ensure similar physical properties, when the filling part is thinner or the area of the filling part is small, the ash-sand ratio is improved, and the proportion of emulsion or cellulose in the material is improved, so that the bonding capability of the slurry is improved;
b: the UHPC technology is adopted for the high-strength cement-based material, and the color is modulated or aggregate is added according to the requirement of the decorative effect;
c: adopting water-based epoxy or water-based polyurethane modified cement-based slurry material, and preparing color or adding aggregate according to the requirement of decorative effect;
d: other materials required to present a decorative style, organic artificial stone slurry or other materials, and the like.
4. The method for producing an inorganic artificial stone with a freely customized pattern according to claim 1, wherein in S9, the artificial stone surface is coated with a film for reducing deformation of the artificial stone which may be caused by inconsistent water loss rates between the slurry surface and the interior.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311256848.6A CN117103436A (en) | 2023-09-27 | 2023-09-27 | Method for manufacturing inorganic artificial stone with freely customized patterns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311256848.6A CN117103436A (en) | 2023-09-27 | 2023-09-27 | Method for manufacturing inorganic artificial stone with freely customized patterns |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117103436A true CN117103436A (en) | 2023-11-24 |
Family
ID=88800211
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311256848.6A Pending CN117103436A (en) | 2023-09-27 | 2023-09-27 | Method for manufacturing inorganic artificial stone with freely customized patterns |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117103436A (en) |
-
2023
- 2023-09-27 CN CN202311256848.6A patent/CN117103436A/en active Pending
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