CN103464419A - Novel ultrasonic salt bath composite cleaning machine - Google Patents
Novel ultrasonic salt bath composite cleaning machine Download PDFInfo
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- CN103464419A CN103464419A CN2013104395782A CN201310439578A CN103464419A CN 103464419 A CN103464419 A CN 103464419A CN 2013104395782 A CN2013104395782 A CN 2013104395782A CN 201310439578 A CN201310439578 A CN 201310439578A CN 103464419 A CN103464419 A CN 103464419A
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Abstract
The invention discloses a novel ultrasonic salt bath composite cleaning machine. The upper part comprises an exhaust hood; the top of the exhaust hood is provided with an exhaust pipeline which is communicated with the exhaust pipeline; the lower part comprises an inner tank and an outer tank; a cooling water tank is arranged between the inner tank and the outer tank; the bottom of the exhaust hood is communicated with the top of the inner tank; the bottom of the inner tank is provided with a heating tube; the side wall of the outer tank is symmetrically provided with a plurality of ultrasonic transducers; the bottom of the side wall of the outer tank is provided with a water inlet which is communicated with the cooling tank and the exterior; the top of the side wall of the outer tank is provided with a discharge outlet which is communicated with the cooling tank and the exterior; a salt discharge port which is communicated with the inner tank and the exterior is arranged at a position corresponding to the water inlet. According to the novel ultrasonic salt bath composite cleaning machine, the cleaning effect of mechanical parts can be further improved, and the cleaning speed is obviously improved.
Description
Technical field
The present invention relates to a kind of cleaning machine, is a kind of Novel ultrasonic salt bath composite cleaning machine specifically.
Background technology
In the processing of industrial products, assemble, disassemble process, the dirt of component surface has had a strong impact on normal production, assembling process, therefore Cleaning of Parts just has great importance, and even the quality of cleaning quality has restricted efficiency, the cost enterprise profit of production.
Machinery part surface generally can form complicated metal oxide, greasy dirt and inorganic salts dirt, also may contain high molecular polymer.The still Chemical cleaning that domestic and international application is more, it is seriously polluted, the cleaning cost is higher, is unfavorable for sustainable development.The physical cleaning technology has Cleaning by High Pressure Water Jet, ultrasonic cleaning etc., and high-efficiency environment friendly is the direction of Development for Cleaning Technique from now on.
The speed of ultrasonic cleaning, cleannes are high, apply increasingly extensive.The current research for ultrasonic cleaning is mostly based on the ultrasonic cleaning parameter, as the action oriented research to cleaning performance such as low-and high-frequency, multifrequency, frequency hopping, and mainly concentrate on the heat treatment aspect for research and the application of salt bath, external salt bath method is mainly used in the surface clean to wire, other high temperature alloy such as engine component and stainless steel, titanium alloy and graphite cleaning etc.
Although the ultrasonic cleaning technique cleannes are high, clean cost low, environmental pollution is little, is not subject to the restriction of cleaning part surface configuration, is easy to automatic control, and the material cleaning performance that ultrasonic cleaning device is softer to quality, sound absorption is strong is poor.The temperature that the salt bath cleaning requirement is higher, should not need in cleaning process constantly to stir to improve cleaning efficiency for the cleaning of large parts, and agitating device has also increased the cleaning cost.
In patent (CN 201320026415.7), a kind of ultrasonic salt bath composite cleaning machine is disclosed, in the actual use procedure of this equipment, find because the position arrangement of heating tube is unreasonable, cause fused salt melt speed slowly and be heated inhomogeneous, expended unnecessary electric energy, and heating tube has exposed aerial part when work, affect heating tube service life, have potential safety hazard.In addition, the position arrangement of ultrasonic transducer is in bottom before this, and single effect, in being cleaned workpiece, can not reach optimized effect.
Summary of the invention
The objective of the invention is for overcoming above-mentioned the deficiencies in the prior art, a kind of cleaning machine that is applicable to middle-size and small-size parts is provided, piece surface dirt or corrosion layer can be removed quickly and efficiently, and production line production difficulty and resource energy consumption cost can be effectively reduced.
For achieving the above object, the present invention adopts following technical proposals:
Novel ultrasonic salt bath composite cleaning machine, comprise upper and lower two parts, top is divided and is comprised a hood, be provided with a discharge duct communicated with it at the top of hood, described bottom is divided and is comprised inside groove and water jacket, a bosh is arranged between inside groove and water jacket, and the bottom of described hood communicates with the top of inside groove; Bottom at inside groove is provided with heating tube, symmetrical on the sidewall of water jacket a plurality of ultrasonic transducers is installed; The bottom of water jacket sidewall is provided with the water inlet communicated with cooling bath, the external world, is provided with the discharge outlet communicated with cooling bath, the external world at the top of water jacket sidewall, and the position relative with water inlet is provided with the salt outlet communicated with inside groove, the external world.
The connecting pipe of described discharge outlet is provided with draining valve, and the connecting pipe of described salt outlet is provided with the salt discharge valve, and the connecting pipe of described water inlet is provided with water intaking valve.
Be provided with a ventilating fan in described discharge duct.
Described ultrasonic transducer has 6, and it is symmetrical arranged.
Described inside and outside groove is all stainless steel material.
Described hood is stainless steel material, and front is provided with a door.
The course of work of the present invention is as follows:
After the electric heating tube energising, electric heating tube will clean with salt and melt, inside groove cleans place as machine components, outer slot bottom is equipped with 6 ultrasonic transducers, duty applies ultrasonication to cell body, by cooling water, inside groove between water jacket and inside groove, fused salt is produced to concussion, the piece surface dirt is removed by mechanism.Inside groove, water jacket are all stainless steel material, between form space by cooling water, cooling water enters from outer slot bottom, from water jacket side flowing water Valve, flow out, temperature difference between water jacket in forming, the salt discharge valve is equipped with in the inside groove bottom, and cleaning is discharged internal washing after finishing with fused salt.Top is hood, stainless steel material, door is equipped with in front, closes hood during work, prevent from cleaning fused salt splashes and cleaning process in produce gas, discharge duct is arranged at the hood top, during work, pipeline other end exhaust fan is opened, and discharges gas in hood.
Beneficial effect of the present invention is as follows:
The position of heating tube is moved on to the inside groove bottom, imbed fully among fused salt, can make the fused salt thermally equivalent, and successively melt from the bottom to top.Ultrasonic transducer changes the symmetrical installation of sidewall into, makes workpiece can be subject to two-way function, improves action effect.Through analysis of experiments, this ultrasonic salt bath composite cleaning machine can further improve the cleaning performance of component of machine, and has significantly improved cleaning speed, is new the improving one's methods to existing cleaning technique technique.
The accompanying drawing explanation
Fig. 1 is Facad structure schematic diagram of the present invention;
Fig. 2 is side structure schematic diagram of the present invention;
Fig. 3 is plan structure schematic diagram of the present invention.
In figure: 1 draining valve, 2 salt discharge valves, 3 heating tubes, 4 water intaking valves, 5 ultrasonic heat exchangers, 6 cooling waters, 7 inside grooves, 8 hoods, 9 water jackets.
The specific embodiment
For the better Comprehension and Implementation that obtains, provide concrete embodiment below in conjunction with accompanying drawing and describe the present invention in detail.
As depicted in figs. 1 and 2, the present invention includes upper and lower two parts, top is divided and is comprised a hood 8, be provided with a discharge duct communicated with it at the top of hood 8, described bottom is divided and is comprised inside groove 7 and water jacket 9, a bosh is arranged between inside groove 7 and water jacket 9, and the bottom of described hood 8 communicates with the top of inside groove 7; Be provided with heating tube 3 in the bottom of inside groove 7, symmetrical on the sidewall of water jacket 9 a plurality of ultrasonic transducers 5 be installed; The bottom of water jacket 9 sidewalls is provided with the water inlet communicated with cooling bath, the external world, is provided with the discharge outlet communicated with cooling bath, the external world at the top of water jacket sidewall, and the position relative with water inlet is provided with the salt outlet communicated with inside groove, the external world.The connecting pipe of described discharge outlet is provided with draining valve 1, and the connecting pipe of described salt outlet is provided with salt discharge valve 2, and the connecting pipe of described water inlet is provided with water intaking valve 4.After energising, electrothermal tube will clean with salt and melt, and inside groove 7 cleans place as machine components.First will clean with salt and pour inside groove into during work, and then utilize heating tube to start heating, and clean with the salt thawing is rear, to temperature required, workpiece to be cleaned is put into to inside groove, to be cleaned.
6 ultrasonic transducers are equipped with in the water jacket side, and duty applies ultrasonication to cell body, by cooling water 6, interior cell body between outer cell body, interior water jacket, fused salt are produced to concussion, and the piece surface dirt is removed by mechanism.Workpiece is opened inlet valve after putting into inside groove, and water is opened completely afterwards ultrasonic transducer and started cleaning process, closes transducer after reaching cleaning requirement, prevents excessive corrosion.
Inside and outside groove is all stainless steel material, between form space by cooling water, cooling water enters from the outer slot bottom inlet valve, from water jacket side flowing water Valve, flows out, and keeps the transducer temperature below 100 ℃.
Top is hood 8, stainless steel material, and door is equipped with in front, close hood during work, prevent from cleaning fused salt splashes and cleaning process in produce gas, discharge duct is arranged at the hood top, work is that pipeline other end exhaust fan is opened, and discharges gas in hood.
This cleaning-machine structure part material is all stainless steel material, can prevent from cleaning by salt and ultrasonic wave corrosiveness, the cleaning utilized can repeatedly recycle with salt, reduce costs, alleviate environmental pressure, it is all physical cleaning method that the Ultrasonic Cleaning utilized and salt bath clean, and environment and staff is affected little, meets National Sustainable Development Strategies.
This cleaning machine can, according to the actual part dimension that is cleaned, according to designing requirement change rinse bath size and electrothermal tube power, require change ultrasonic transducer quantity according to cleaning quality.
Claims (6)
1. Novel ultrasonic salt bath composite cleaning machine, comprise upper and lower two parts, top is divided and is comprised a hood, be provided with a discharge duct communicated with it at the top of hood, described bottom is divided and is comprised inside groove and water jacket, a bosh is arranged between inside groove and water jacket, and the bottom of described hood communicates with the top of inside groove; It is characterized in that: the bottom at inside groove is provided with heating tube, symmetrical on the sidewall of water jacket a plurality of ultrasonic transducers is installed; The bottom of water jacket sidewall is provided with the water inlet communicated with cooling bath, the external world, is provided with the discharge outlet communicated with cooling bath, the external world at the top of water jacket sidewall, and the position relative with water inlet is provided with the salt outlet communicated with inside groove, the external world.
2. cleaning machine as claimed in claim 1, it is characterized in that: the connecting pipe of described discharge outlet is provided with draining valve, and the connecting pipe of described salt outlet is provided with the salt discharge valve, and the connecting pipe of described water inlet is provided with water intaking valve.
3. cleaning machine as claimed in claim 1, is characterized in that: be provided with a ventilating fan in described discharge duct.
4. cleaning machine as claimed in claim 1, it is characterized in that: described ultrasonic transducer has 6, and it is symmetrical arranged.
5. cleaning machine as claimed in claim 1, it is characterized in that: described inside and outside groove is stainless steel material.
6. cleaning machine as claimed in claim 1, it is characterized in that: described hood is stainless steel material, front is provided with a door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2013104395782A CN103464419A (en) | 2013-09-24 | 2013-09-24 | Novel ultrasonic salt bath composite cleaning machine |
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| CN2013104395782A CN103464419A (en) | 2013-09-24 | 2013-09-24 | Novel ultrasonic salt bath composite cleaning machine |
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| CN103464419A true CN103464419A (en) | 2013-12-25 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690033A (en) * | 2015-03-17 | 2015-06-10 | 山东大学 | Ultrasonic salt bath combined cleaning machine for mechanical parts for test |
| CN105689324A (en) * | 2016-03-10 | 2016-06-22 | 北京哈密瓜科技有限公司 | Integrated type ultrasonic cleaning and steam sterilizing equipment |
| CN107983718A (en) * | 2017-12-28 | 2018-05-04 | 徐工集团工程机械有限公司 | Fused salt ULTRASONIC COMPLEX cleaning system |
| CN108176671A (en) * | 2017-12-28 | 2018-06-19 | 徐工集团工程机械有限公司 | Salt bath cleaning equipment |
| CN109127582A (en) * | 2018-11-12 | 2019-01-04 | 湖南迪清科技有限公司 | A kind of automatic ultrasonic salt bath cleaning device |
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| JPS5897699A (en) * | 1981-12-08 | 1983-06-10 | 株式会社東芝 | Cleaning device for nuclear fuel |
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| JPH09206711A (en) * | 1996-01-31 | 1997-08-12 | Optrex Corp | Substrate washing method and device therefor |
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| US20060231123A1 (en) * | 2002-10-18 | 2006-10-19 | Nigel-Philip Cox | Method for removing a layer area of a component |
| CN103042006A (en) * | 2013-01-18 | 2013-04-17 | 山东大学 | Ultrasound salt-bath composite cleaning machine |
| CN203526135U (en) * | 2013-09-24 | 2014-04-09 | 山东大学 | Novel ultrasonic salt bath composite cleaning machine |
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2013
- 2013-09-24 CN CN2013104395782A patent/CN103464419A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5897699A (en) * | 1981-12-08 | 1983-06-10 | 株式会社東芝 | Cleaning device for nuclear fuel |
| FR2593090A1 (en) * | 1986-01-22 | 1987-07-24 | Bottarini Giovanni | Hot cleaning device for removing solidified residues from tool parts |
| BE1007481A3 (en) * | 1993-09-08 | 1995-07-11 | Baele Walter Henricus | Process and design for the ultrasonic cleaning of items with cleaning fluids |
| JPH07185484A (en) * | 1993-12-24 | 1995-07-25 | Hitachi Plant Eng & Constr Co Ltd | Method and apparatus for vacuum washing |
| JPH09206711A (en) * | 1996-01-31 | 1997-08-12 | Optrex Corp | Substrate washing method and device therefor |
| JPH10202212A (en) * | 1997-01-16 | 1998-08-04 | Nippon Paint Plant Eng Kk | Degreasing device and degreasing method |
| WO2001040115A1 (en) * | 1999-11-30 | 2001-06-07 | Agne Rubertsson | A method for cleaning objects by means of a heated liquid and a plant for the accomplishment of said method |
| JP2002059091A (en) * | 2000-08-24 | 2002-02-26 | Mitsubishi Heavy Ind Ltd | Method and apparatus for cleaning member to which polychlorobiphenyls are adhered |
| US20060231123A1 (en) * | 2002-10-18 | 2006-10-19 | Nigel-Philip Cox | Method for removing a layer area of a component |
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| CN203526135U (en) * | 2013-09-24 | 2014-04-09 | 山东大学 | Novel ultrasonic salt bath composite cleaning machine |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104690033A (en) * | 2015-03-17 | 2015-06-10 | 山东大学 | Ultrasonic salt bath combined cleaning machine for mechanical parts for test |
| CN105689324A (en) * | 2016-03-10 | 2016-06-22 | 北京哈密瓜科技有限公司 | Integrated type ultrasonic cleaning and steam sterilizing equipment |
| CN105689324B (en) * | 2016-03-10 | 2019-01-08 | 北京哈密瓜科技有限公司 | A kind of integrated form ultrasonic cleaning and steam sterilization |
| CN107983718A (en) * | 2017-12-28 | 2018-05-04 | 徐工集团工程机械有限公司 | Fused salt ULTRASONIC COMPLEX cleaning system |
| CN108176671A (en) * | 2017-12-28 | 2018-06-19 | 徐工集团工程机械有限公司 | Salt bath cleaning equipment |
| CN109127582A (en) * | 2018-11-12 | 2019-01-04 | 湖南迪清科技有限公司 | A kind of automatic ultrasonic salt bath cleaning device |
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Application publication date: 20131225 |