CN203030570U - Ultrasound salt bath composite cleaning machine - Google Patents
Ultrasound salt bath composite cleaning machine Download PDFInfo
- Publication number
- CN203030570U CN203030570U CN 201320026415 CN201320026415U CN203030570U CN 203030570 U CN203030570 U CN 203030570U CN 201320026415 CN201320026415 CN 201320026415 CN 201320026415 U CN201320026415 U CN 201320026415U CN 203030570 U CN203030570 U CN 203030570U
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- ultrasonic
- cleaning machine
- inside groove
- salt bath
- cleaning
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Abstract
The utility model in particular discloses an ultrasound salt bath composite cleaning machine which comprises an upper part and a lower part. The upper part comprises a sealing cover, an air exhaust pipeline communicated with the sealing cover is arranged at the top of the sealing cover, the lower part comprises an inner groove and an outer groove, a sealing cavity is formed between the inner groove and the outer groove, a salt exhaust port communicated with the outside is positioned at the bottom of the inner tank, a water inlet and a water outlet are respectively arranged at the bottom of the outer groove and on the lateral side of the outer groove, an electric heating tube is positioned in the inner groove, a plurality of ultrasound wave energy converters are arranged at the bottom of the outer groove, and the bottom of the sealing cover is communicated with the top of the inner groove.
Description
Technical field
The utility model relates to a kind of cleaning machine, is that a kind of being applicable in the mechanical industry with middle-size and small-size component surface dirt is the ultrasonic salt bath composite cleaning machine of main object specifically.
Background technology
The machinery industry is designed into the every aspect of modern industry, the processing of industrial products, assemble, disassemble in the process, the dirt of component surface has had a strong impact on normal production, assembling process, just have great importance because clean, and even the quality of cleaning quality has restricted efficient, the cost enterprise profit of production.
Machinery part surface generally can form complicated metal oxide, sulfide and inorganic salts dirt, also may contain high molecular polymer.The more physics cleaning technique of domestic and international application has Cleaning by High Pressure Water Jet, PIG cleaning, ultrasonic cleaning.And Chemical cleaning is seriously polluted, cleans the cost height, efficient is low, has bigger limitation, can not satisfy the requirement that machinery cleans.
The ultrasonic wave cleaning speed is very fast, uses extensive day by day.At present for the research of ultrasonic cleaning mostly based on the ultrasonic cleaning parameter, as the action oriented research to cleaning performance such as low-and high-frequency, multiple frequency, multifrequency, frequency hopping.And at present for the research of salt bath with use and mainly concentrate on heat treatment and cleaning aspect, external salt bath cleans the surface clean that is mainly used in lead, other high temperature alloy such as engine component and stainless steel, titanium alloy and graphite cleaning etc.
Though ultrasonic cleaning technique cleannes height, it is low to clean cost, and environmental pollution is little, is not subjected to the restriction of cleaning part surface configuration, is easy to automatic control, and the material cleaning performance that ultrasonic cleaning device is softer to quality, sound absorption is strong is poor.The temperature that the fused salt cleaning requirement is higher should not be used for the cleaning of large parts, needs in the cleaning process constantly to stir to improve cleaning efficiency, and agitating device has also increased the cleaning cost.
The utility model content
The purpose of this utility model is for overcoming the deficiency of above-mentioned existing cleaning technique and technology, a kind of cleaning machine that is applicable to middle-size and small-size parts is provided, piece surface dirt or corrosion layer can be removed quickly and efficiently, and production line production difficulty and resource energy consumption cost can be effectively reduced.
For achieving the above object, the utility model adopts following technical proposals:
Ultrasonic salt bath composite cleaning machine, comprise top and lower part, described top comprises a seal closure, be provided with a discharge duct that communicates with it at the top of seal closure, described lower part comprises inside groove and water jacket, a closed chamber is arranged between inside groove and the water jacket, interior trench bottom is provided with a salt outlet that communicates with the external world, outer slot bottom and side are provided with water inlet and delivery port, and the electric heating tube that is equipped with in the inside groove, outer slot bottom is provided with a plurality of ultrasonic transducers, and the bottom of described seal closure communicates with the top of inside groove.
Described discharge duct links to each other with exhaust fan.
Described electric heating tube has two, and symmetrical being located in the inside groove, and described electric electric heating tube connects from the top of inside groove.
Described ultrasonic transducer has 6, the bottom of being located at water jacket of symmetry.
Described water inlet is located at the bottom of water jacket, and links to each other with inlet valve, and described delivery port is located at the side of water jacket, and delivery port links to each other with outlet valve.
Described salt outlet links to each other with a salt discharge valve.
The side of described seal closure is provided with the door that can open and close.
Described closed chamber is cooling bath.
Operation principle: electric heating tube energising back electric heating tube will clean with salt and melt, inside groove cleans the place as machine components, outer slot bottom is equipped with 6 ultrasonic transducers, duty applies ultrasonication to cell body, by cooling water, inside groove between water jacket and the inside groove fused salt is produced concussion, the piece surface dirt is removed by mechanism.Inside groove, water jacket all are stainless steel material, between form the space by cooling water, cooling water enters from outer slot bottom, flow out from water jacket side flowing water Valve, temperature difference between the water jacket in forming, interior trench bottom is equipped with the salt discharge valve, after cleaning finishes the inside cleaning is discharged with fused salt.The top is seal closure, stainless steel material, door is equipped with in the front, closes seal closure during work, prevent from cleaning fused salt splashes and cleaning process in produce gas, discharge duct is arranged at the seal closure top, during work pipeline other end exhaust fan is opened, and discharges gas in the seal closure.
The beneficial effects of the utility model are:
This cleaning machine can fast and effeciently be removed dirts such as the greasy dirt, carbon distribution, corrosion of medium and small component surface, and cleaning can circulate with fused salt repeatedly uses, part cleaning quality height, in the mechanical industry of assurance that can be fabulous for the requirement of surface cleanness.This patent design can effectively guarantee the every demand in the cleaning.Water intaking valve and outlet valve location arrangements are, water intaking valve is in below the outlet valve position, in the course of work, cooling water enters closed chamber via water intaking valve, because will increasing with inflow, gravity effect cooling water keep liquid level to promote, and can guarantee that cooling water fully soaks full closed chamber, behind the position of arrival outlet valve, discharge via outlet valve.Electric heating tube is symmetric arrangement in inside groove, is waveform wire resistance heating tube, waveform wire heating, and under service life identical condition, consumption of materials is lower than waveform band and zigzag shape heating.Electric heating tube is in a symmetrical arrangement, can guarantee that work is heated evenly with salt in the inside groove.Ultrasonic transducer symmetric arrays and outer slot bottom act on outer slot bottom during work, through the transmission of cooling water in the closed chamber, act on the interior workpiece to be cleaned of inside groove, and the cleaning workpiece surface contaminants is produced the ultrasonic effect of peeling off.Cooling bath utilizes cooling water on the one hand, inside groove and water jacket can be isolated, and prevents that outer slot bottom transducer temperature is too high, causes transducer generation signal drift, influences supersonic frequency.
Description of drawings
Fig. 1 is the utility model Facad structure schematic diagram;
Fig. 2 is the utility model side structure schematic diagram;
Among the figure, 1. seal closure, 2. electric heating tube, 3. inside groove, 4. water jacket, 5. closed chamber, 6. ultrasonic transducer, 7. salt discharge valve, 8. water intaking valve, 9. outlet valve, 10. discharge duct.
The specific embodiment
Must understand and enforcement for better, provide concrete embodiment below in conjunction with accompanying drawing and describe the utility model in detail.
As depicted in figs. 1 and 2, ultrasonic salt bath composite cleaning machine, comprise top and lower part, described top comprises a seal closure 1, be provided with a discharge duct that communicates with it 10 at the top of seal closure 1, the latter half comprises inside groove 3 and water jacket 4, be provided with a closed chamber 5 between inside groove 3 and the water jacket 4, closed chamber 5 forms a cooling bath, the salt outlet of inside groove 3 bottoms, and salt outlet links to each other with salt discharge valve 7, water jacket 4 bottoms and side are provided with inlet valve 8 and outlet valve 9, the electric heating tube 2 of the symmetric arrangement that is equipped with in the inside groove 3,6 ultrasonic transducers 6 of water jacket 4 bottom symmetric arrangement, the seal closure 1 of the first half and discharge duct 10 and the exhaust fan at seal closure top.
Cleaning machine lower part inside groove 3 symmetries are equipped with two electric heating tubes 2, connect electricity from inside groove 3 tops, and energising back electric heating tube 2 will clean with salt and melt, and inside groove 3 cleans the place as machine components.To clean with salt earlier during work and pour inside groove 3 into, and utilize electric heating tube 2 to begin heating then, and clean with salt and melt the back to temperature required, workpiece to be cleaned will be put into inside groove 3, to be cleaned.
6 ultrasonic transducers 6 are equipped with in water jacket 4 bottoms, and duty applies ultrasonication to cell body, by cooling water, interior cell body between outer cell body, the interior water jacket fused salt are produced concussion, and the piece surface dirt is removed by mechanism.After workpiece is put into inside groove, open ultrasonic transducer 6 and namely begin cleaning process, close transducer 6 after reaching cleaning requirement, prevent excessive corrosion.
Inside groove 3, water jacket 4 all are stainless steel material, between form closed chamber 5, closed chamber 5 has formed cooling bath, by cooling water, cooling water enters from water jacket 4 bottom inlet valves 8, flows out from water jacket 4 side outlet valves 9, forms temperature difference between inside groove 3 and the water jacket 4.
The top is seal closure 1, stainless steel material, and door is equipped with in the front, close seal closure 1 during work, prevent from cleaning fused salt splashes and cleaning process in produce gas, discharge duct 10 is arranged at the seal closure top, work is that pipeline other end exhaust fan is opened, and discharges gas in the seal closure 1.
This cleaning-machine structure part material all is stainless steel material, can prevent from cleaning with salt and ultrasonic wave corrosiveness, the cleaning that utilizes can repeatedly recycle with salt, reduce cost, alleviate environmental pressure, the ultrasonic wave that utilizes cleans and the salt bath cleaning all is the physics cleaning method, influences little to environment and staff.
This cleaning machine can according to designing requirement change rinse bath size and electric heating tube power, require change ultrasonic transducer quantity according to cleaning quality according to the actual part dimension that is cleaned.
Claims (7)
1. ultrasonic salt bath composite cleaning machine, it is characterized in that: comprise top and lower part, described top comprises a seal closure, be provided with a discharge duct that communicates with it at the top of seal closure, described lower part comprises inside groove and water jacket, a closed chamber is arranged between inside groove and the water jacket, interior trench bottom is provided with a salt outlet that communicates with the external world, outer slot bottom and side are provided with water inlet and delivery port, and the electric heating tube that is equipped with in the inside groove, outer slot bottom is provided with a plurality of ultrasonic transducers, and the bottom of described seal closure communicates with the top of inside groove.
2. ultrasonic salt bath composite cleaning machine as claimed in claim 1, it is characterized in that: described discharge duct links to each other with exhaust fan.
3. ultrasonic salt bath composite cleaning machine as claimed in claim 1, it is characterized in that: described electric heating tube has two, and being located in the inside groove of symmetry, and described electric heating tube connects from the top of inside groove.
4. ultrasonic salt bath composite cleaning machine as claimed in claim 1, it is characterized in that: described ultrasonic transducer comprises 6, and the bottom of being located at water jacket of ultrasonic transducer symmetry.
5. ultrasonic salt bath composite cleaning machine as claimed in claim 1, it is characterized in that: described water inlet is located at the bottom of water jacket, and links to each other with inlet valve, and described delivery port is located at the side of water jacket, and delivery port links to each other with outlet valve.
6. ultrasonic salt bath composite cleaning machine as claimed in claim 1, it is characterized in that: described salt outlet links to each other with a salt discharge valve.
7. ultrasonic salt bath composite cleaning machine as claimed in claim 1, it is characterized in that: the side of described seal closure is provided with the door that can open and close.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320026415 CN203030570U (en) | 2013-01-18 | 2013-01-18 | Ultrasound salt bath composite cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320026415 CN203030570U (en) | 2013-01-18 | 2013-01-18 | Ultrasound salt bath composite cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203030570U true CN203030570U (en) | 2013-07-03 |
Family
ID=48682712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320026415 Expired - Lifetime CN203030570U (en) | 2013-01-18 | 2013-01-18 | Ultrasound salt bath composite cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203030570U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042006A (en) * | 2013-01-18 | 2013-04-17 | 山东大学 | Ultrasound salt-bath composite cleaning machine |
-
2013
- 2013-01-18 CN CN 201320026415 patent/CN203030570U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042006A (en) * | 2013-01-18 | 2013-04-17 | 山东大学 | Ultrasound salt-bath composite cleaning machine |
| CN103042006B (en) * | 2013-01-18 | 2016-01-20 | 山东大学 | ultrasonic salt bath composite cleaning machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130703 |
|
| CX01 | Expiry of patent term |