CN205659929U - Compound cleaning machine of machine part supersound salt bath - Google Patents
Compound cleaning machine of machine part supersound salt bath Download PDFInfo
- Publication number
- CN205659929U CN205659929U CN201620443344.4U CN201620443344U CN205659929U CN 205659929 U CN205659929 U CN 205659929U CN 201620443344 U CN201620443344 U CN 201620443344U CN 205659929 U CN205659929 U CN 205659929U
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- Prior art keywords
- ultrasonic
- cleaning machine
- salt bath
- rinse bath
- bath
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Abstract
The utility model discloses a compound cleaning machine of machine part supersound salt bath, including top and lower part, top includes a sealed cowling, the lower part divide into and is used for the abluent washing tank of salt bath, the bottom of sealed cowling with the top of washing tank is linked together, and its characteristics are: be equipped with a plurality of ultrasonic transducer in the sealed cowling, ultrasonic transducer's one end is equipped with and becomes width of cloth pole, it can the part or whole get into to become width of cloth pole in the washing tank, the outer resistance heating device that just is equipped with bottom the washing tank of washing tank. The utility model discloses an ultrasonic transducer through becoming during a width of cloth pole will transmit the fused salt indirectly, avoid ultrasonic transducer direct with the fused salt contact, lead to ultrasonic transducer to damage because of cannot resist high temperature, and has improved abluent quality and effect.
Description
Technical field
This utility model relates to a kind of cleaning machine, particularly relates to a kind of novel mechanical part ultrasonic salt bath composite cleaning
Machine.
Background technology
Machinery industry relates to the various aspects of modern industry, and engineering goods are being processed, assemble, use, keep in repair, reclaimed and tear open
In solution preocess, the dirt of component surface has had a strong impact on normal production, assembling process, therefore clear for component of machine
Washing and just have great importance, cleaning quality all has deep for efficiency, cost or even the enterprise profit of production
Impact.
In-service, each piece surface can inevitably stick the complicated grease of last layer, rust deposite, water to engineering goods
The dirts such as dirt, for meeting the requirement remanufacturing repair process, it is necessary first to be carried out processing also to the pollution layer of piece surface
Reach to remanufacture technological requirement.At present, having done a large amount of exploration and research in terms of remanufacturing cleaning technique, existing cleaning technique has
Heat energy cleaning technique, immersion cleaning technique, pressure wash technology, friction and ground and cleaned technology, ultrasonic cleaning technique, electrolysis are clear
Wash technology, chemical cleaning technique etc..
Although ultrasonic cleaning technique cleannes are high, cleaning low cost, environmental pollution is little, not by cleaning part surface configuration
Limit, and be prone to automatically control, but the material that ultrasonic cleaning device is softer to quality, sound absorption is strong and the strongest dirt of adhesion
Dirt cleaning performance is poor.The temperature that salt bath cleaning requirement simultaneously is higher, should not be used in the cleaning of large parts, needs in cleaning process
Constantly to stir to improve cleaning efficiency, increase agitating device and also can increase cleaning cost.
Number of patent application is 201310028367.X, entitled: ultrasonic salt bath composite cleaning machine, and number of patent application is
201310439578.2, entitled: Novel ultrasonic salt bath composite cleaning machine, and number of patent application is 201520150180.1,
Entitled: the patent of a kind of test machine components ultrasonic salt bath composite cleaning machine all proposes a kind of novel cleaning skill
Art, being directed to remanufacture piece surface dirt has more significantly cleaning performance.But, in actual use, these three
The heat pipe that adds in patent is constantly in heated condition, and directly contacts with fused salt, is exposed to post-heating pipe in air perishable, adds
Speed adds the aging of heat pipe, can form, adding tube surface, the hole corroded, cause adding heat pipe cisco unity malfunction.Further, this three
Plant between ultrasonic transducer and the rinse bath of cleaning machine across a cavity being used for reducing temperature, operationally, stream in cavity
On the one hand dynamic water absorb part ultrasonic energy, on the other hand also absorbs inside groove and adds the heat of heat pipe release, causes fused salt
Not reaching the temperature of setting, cavitation effect is undesirable.It addition, number of patent application is 201510319773.0, entitled: Yi Zhongfu
Electromagnetic heating coil is positioned over bottom of rinse bath by dynamic oscillator ultrasonic salt bath composite cleaning machine and using method thereof, but by bottom
It is not completely covered, easily causes heat and scatter and disappear, and electromagnetic heating coil non-refractory, need heat radiation in time during operation, otherwise cause
Heater damages, and easily causes use cost height, efficiency of heating surface reduction.
The cooling water flowed in using cavity in prior art is used for reducing the use temperature of ultrasonic heat exchanger, in order to improve
Ultrasonic transducer service life, but the cooling-down effect of cooling water inconspicuous, because ultrasonic transducer connects with hot environment for a long time
Touch so that it is actual temperature is frequently above operating temperature, so that its life-span substantially shortens.
Utility model content
The purpose of this utility model is for overcoming above-mentioned existing cleaning technique and the deficiency of technique, solving conventional ultrasound salt
In bath cleaning technique, ultrasonic transducer directly contacts with high-temperature molten salt or with the high-temperature molten salt after water cooling, and can significantly improve
Cleaning performance and efficiency.
For achieving the above object, this utility model is by the following technical solutions:
A kind of machine components ultrasonic salt bath composite cleaning machine, including upper and bottom section, described upper part includes that one is close
Sealing cover, described bottom is divided into the rinse bath cleaned for salt bath, and the bottom of described seal closure is connected with the top of described rinse bath
Logical, it is characterized in: in described seal closure, be provided with several ultrasonic transducers, described ultrasonic transducer one end is provided with horn, institute
State horn can partly or entirely enter in described rinse bath；It is provided with resistance heating outside described rinse bath and at bottom of rinse bath
Device.
Ultrasonic transducer in this utility model and horn, under the effect of high frequency oscillating current, produce high frequency vibrating
Dynamic, in horn passes to rinse bath, melted salt is applied stretching and squeezing action, when salt melted in rinse bath is subject to
During ultrasound wave stretching action, will produce countless tiny bubbles, the effect of being squeezed subsequently of these micro-bubbles ruptures, and produces
High pressure, produces physical impact effect to component surface dirt, reaches cleaning performance.The most do not find that employing is ultrasonic
Wave transducer and horn are combined and are acted on melted salt and carry out salt bath and clean in machine components, are combined together
The actual operating temperature of ultrasonic transducer can be controlled less than 70 DEG C, it is ensured that it normally works in relatively low scope.
Preferably, described cleaning machine is additionally provided with lowering or hoisting gear, and described lowering or hoisting gear connects described ultrasonic transducer or institute
Stating horn, described ultrasonic transducer can be regulated by described lowering or hoisting gear with the vertical height of horn, it is simple to institute put into by part
State rinse bath part.It is further preferred that described lowering or hoisting gear is arranged in frame, by super with described bottom described seal closure
Sonic transducer or described horn are connected.It is further preferred that described lowering or hoisting gear is hydraulic lift.This lowering or hoisting gear
Arrange and effectively reduce production line production difficulty.
Preferably, described ultrasonic transducer self, with heat abstractor, can keep on the basis of this utility model structure
Normal work.
Preferably, the top of described seal closure is connected through one end of air exhauster and a discharge duct, starts described aerofluxus
Blower fan, can discharge gas in seal closure.
Preferably, described rinse bath is stainless steel material, is possible to prevent the high-temperature molten salt damage to cell body.
Preferably, it is formed around heat-insulation layer outside described rinse bath.
Preferably, described rinse bath be shaped as cuboid.
The rinse bath of this utility model design is stainless steel material, and its outer layer surrounding insulation material wraps up, can be the most anti-
Only heat is lost, improves the efficiency of heating surface, reduces energy consumption, thus shorten preheating time, increase the working life of cleaning machine, improves
Production efficiency.
Preferably, described seal closure uses stainless steel material, and its front is provided with the stainless steel door of an energy opening and closing, closes during work
Close stainless steel door, produce gas to prevent from cleaning in fused salt splashing and cleaning process.
It is further preferred that described stainless steel door is provided with an observation panel, observation panel, equipped with safety glass, is conveniently observed.
Preferably, described bottom of rinse bath is provided with salt outlet.
It is further preferred that described rinse bath inner bottom part is for being obliquely installed, described salt outlet is positioned at described bottom of rinse bath
Relatively low one end.Described salt outlet connect a salt discharge valve one end, the other end of described salt discharge valve connects salt discharging pipe
Road.
The beneficial effects of the utility model are:
(1) this utility model provides a kind of cleaning machine being applicable to middle-size and small-size parts, it is possible to remove quickly and efficiently
Piece surface dirt or corrosion layer, and the machine components that can effectively reduce production line production difficulty and resource energy consumption cost are ultrasonic
Salt bath composite cleaning machine.
(2) compared to ultrasonic salt bath composite cleaning machine of the prior art, this cleaning machine can fast and effeciently remove a good appetite suddenly appearing in a serious disease
The dirts such as the greasy dirt of little component surface, carbon distribution, corrosion, cleaning fused salt can circulate and be used for multiple times, and Cleaning of Parts quality is high,
For the requirement of surface cleanness in guarantee machinery industry that can be fabulous.Through experimental verification and analysis, use this practicality new
The ultrasonic salt bath cleaning machine mentioned in the ultrasonic salt bath cleaning machine of type and background technology, after the salt bath through the equal time cleans,
The cleaning performance of the cleaning machine in this utility model is best, efficiency is the highest, significant difference, it is possible to industrially popularization and application.
(3) ultrasonic transducer that this utility model uses is transferred in fused salt indirectly by horn, it is to avoid ultrasonic
Transducer directly contacts with fused salt, causes ultrasonic transducer to damage because of non-refractory, and improves quality and the effect of cleaning.
(4) resistive heating device of the present utility model can set heating-up temperature, heat time heating time；This utility model uses clear
Washing trough bottom resistance directly heats mode, and relative to fused salt cleaning machine before, the efficiency of heating surface is high, it is to avoid be placed in rinse bath
Add heat pipe to contact with cleaning workpiece, cause the damage adding heat pipe or workpiece, and heater is external, add rinse bath
Work space.
Accompanying drawing explanation
Fig. 1 is this utility model Facad structure schematic diagram；
Fig. 2 is this utility model side structure schematic diagram；
Wherein, 1. air exhauster, 2. seal closure, 3. stainless steel door, 4. observation window, 5. rinse bath part, 6. salt discharge passage,
7. resistive heating device, 8. frame, 9. ultrasonic transducer, 10. horn, 11. rinse bath heat-insulation layers, 12. cleaning cell bodies, 13.
Hydraulic lift.
Detailed description of the invention
With embodiment, this utility model is described further below in conjunction with the accompanying drawings:
As depicted in figs. 1 and 2, novel mechanical part ultrasonic salt bath composite cleaning machine, including upper and bottom section, top
Divide and include a seal closure 2；The device of several ultrasonic transducers 9 and horn 10, ultrasonic transducer it is provided with in described seal closure 2
9 can be regulated by hydraulic lift 13 with the vertical height of horn 10, it is simple to rinse bath part 5 put into by part, and bottom is divided into
Rinse bath part 5, described rinse bath part 5 forms with rinse bath heat-insulation layer 13 for cleaning cell body 12, and rinse bath heat-insulation layer 13 can
Reduce scattering and disappearing of heat；Clean cell body 12 outer and bottom it equipped with an intelligent electric resistance heater 7, described heater 7
Heating-up temperature, heat time heating time can be set；Salt discharge passage 6 it is provided with bottom rinse bath part 5.
The top of described seal closure 2 is connected through one end of air exhauster 1 with a discharge duct, starts described air exhauster 1,
The gas in seal closure 2 can be discharged.
Described rinse bath 5 be shaped as cuboid, rinse bath part 5 is stainless steel material, is possible to prevent high-temperature molten salt pair
The damage of cell body.
Described seal closure 2 uses stainless steel material, and its front is provided with the stainless steel door 3 of an energy opening and closing, closes not during work
Rust steel casement door 3, produces gas leakage to prevent from cleaning in fused salt splashing and cleaning process.
Described stainless steel door 3 is provided with an observation panel 4, and observation panel 4, equipped with safety glass, is conveniently observed.
Described salt discharge passage 6 connects a salt discharge valve, and salt discharge valve opposite side is connected to salt discharge pipeline.
This example is in cleaning process, and above rinse bath part 5, multiple ultrasonic transducers 9 and horn 10 are at high frequency vibrating
Swing under the function of current, produce dither, pass to clean in cell body 12 through horn 10, it is applied stretching and extruding is made
With.When cleaning salt melted in cell body 12 by ultrasound wave stretching action, countless tiny bubbles will be produced, these micro-bubbles
The effect of being squeezed subsequently ruptures, and will produce high pressure, component surface dirt is produced physical impact effect, reaches
Cleaning performance.
The salt cleaned is heated to about 300 DEG C, in seal closure 2 by heated wash cell body 12 by resistive heating device 7
The operating temperature of ultrasonic transducer 9 not can exceed that 70 DEG C, utilize horn 10 and heat abstractor itself that carry to protect
Card ultrasonic transducer 9 normally can work in lower temperature range.
The all stainless steel materials of this cleaning-machine structure part material, are possible to prevent the corrosion of cleaning salt and ultrasound wave to make
With, the cleaning salt of utilization can be recycled for multiple times, and reduces cost, alleviates ambient pressure, the ultrasonic waves for cleaning of utilization and
It is all physical cleaning method that salt bath cleans, and affects little on environment and staff, meets National Sustainable Development Strategies.
This cleaning machine can be cleaned by part dimension according to actual, requires change rinse bath size and resistance according to design
Heater power, requires change ultrasonic transducer quantity according to cleaning quality.
Through experimental verification and analysis, use what ultrasonic salt bath cleaning machine of the present utility model and background technology were mentioned to surpass
Sound salt bath cleaning machine, after the salt bath of equal time, the ultrasonic transducer effect of same number cleans, in this utility model
The cleaning performance of cleaning machine best, efficiency is the highest, significant difference.
Although detailed description of the invention of the present utility model is described by the above-mentioned accompanying drawing that combines, but not new to this practicality
The restriction of type protection domain, one of ordinary skill in the art should be understood that on the basis of the technical solution of the utility model, ability
Field technique personnel need not to pay various amendments or deformation that creative work can make still at protection model of the present utility model
Within enclosing.
Claims (10)
1. a machine components ultrasonic salt bath composite cleaning machine, including upper and bottom section, described upper part includes a sealing
Cover, described bottom is divided into the rinse bath cleaned for salt bath, and the bottom of described seal closure is connected with the top of described rinse bath,
It is characterized in that: being provided with several ultrasonic transducers in described seal closure, one end of described ultrasonic transducer is provided with horn, described
Horn can partly or entirely enter in described rinse bath；And it is provided with resistance at bottom of rinse bath outside described rinse bath and adds hot charging
Put.
Ultrasonic salt bath composite cleaning machine the most as claimed in claim 1, is characterized in that: described ultrasonic salt bath cleaning machine is additionally provided with liter
Falling unit, described lowering or hoisting gear connects described ultrasonic transducer or described horn.
Ultrasonic salt bath composite cleaning machine the most as claimed in claim 2, is characterized in that: described lowering or hoisting gear is arranged in frame,
By being connected with described ultrasonic transducer or described horn bottom described seal closure.
Ultrasonic salt bath composite cleaning machine the most as claimed in claim 1, is characterized in that: the top of described seal closure is through air exhauster
It is connected with one end of a discharge duct.
Ultrasonic salt bath composite cleaning machine the most as claimed in claim 1, is characterized in that: described rinse bath is stainless steel material.
Ultrasonic salt bath composite cleaning machine the most as claimed in claim 1, is characterized in that: be formed around insulation outside described rinse bath
Layer.
Ultrasonic salt bath composite cleaning machine the most as claimed in claim 1, is characterized in that: described rinse bath be shaped as cuboid.
Ultrasonic salt bath composite cleaning machine the most as claimed in claim 1, is characterized in that: described seal closure uses stainless steel material,
Its front is provided with the stainless steel door of an energy opening and closing.
Ultrasonic salt bath composite cleaning machine the most as claimed in claim 1, is characterized in that: described bottom of rinse bath is provided with salt outlet.
Ultrasonic salt bath composite cleaning machine the most as claimed in claim 9, is characterized in that: described rinse bath inner bottom part is that inclination sets
Putting, described salt outlet is positioned at one end that described bottom of rinse bath is relatively low.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620443344.4U CN205659929U (en) | 2016-05-16 | 2016-05-16 | Compound cleaning machine of machine part supersound salt bath |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620443344.4U CN205659929U (en) | 2016-05-16 | 2016-05-16 | Compound cleaning machine of machine part supersound salt bath |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205659929U true CN205659929U (en) | 2016-10-26 |
Family
ID=57160528
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620443344.4U Expired - Fee Related CN205659929U (en) | 2016-05-16 | 2016-05-16 | Compound cleaning machine of machine part supersound salt bath |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205659929U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109127582A (en) * | 2018-11-12 | 2019-01-04 | 湖南迪清科技有限公司 | A kind of automatic ultrasonic salt bath cleaning device |
-
2016
- 2016-05-16 CN CN201620443344.4U patent/CN205659929U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109127582A (en) * | 2018-11-12 | 2019-01-04 | 湖南迪清科技有限公司 | A kind of automatic ultrasonic salt bath cleaning device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161026 Termination date: 20180516 |