CN104690033A - Ultrasonic salt bath combined cleaning machine for mechanical parts for test - Google Patents
Ultrasonic salt bath combined cleaning machine for mechanical parts for test Download PDFInfo
- Publication number
- CN104690033A CN104690033A CN201510114935.7A CN201510114935A CN104690033A CN 104690033 A CN104690033 A CN 104690033A CN 201510114935 A CN201510114935 A CN 201510114935A CN 104690033 A CN104690033 A CN 104690033A
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- China
- Prior art keywords
- ultrasonic
- cleaning machine
- rinse bath
- bath
- salt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an ultrasonic salt bath combined cleaning machine for mechanical parts for a test. The ultrasonic salt bath combined cleaning machine comprises an upper portion and a lower portion. The upper portion comprises a sealing cover. The lower portion comprises an inner cleaning tank and an outer cleaning tank, wherein a cooling water tank is further arranged between the inner cleaning tank and the outer cleaning tank. A water inlet channel which is communicated with the inner cleaning tank, the cooling water tank and the outside world in sequence is arranged at the bottom of the outer cleaning tank, a water outlet channel which is communicated with the cooling water tank and the outside world is arranged on the side of the outer cleaning tank, and a plurality of ultrasonic transducers are symmetrically arranged on the side of the outer cleaning tank. An inclined salt discharging outlet is formed in the bottom of the inner cleaning tank; a plurality of semi-heating type electric heating tubes are symmetrically installed at the bottom of the inner cleaning tank, and the working temperature of the ultrasonic salt bath combined cleaning machine can be increased to 300-350DEG C through the semi-heating type electric heating tubes; the semi-heating type electric heating tubes generate heat only through the bottoms of the semi-heating type electric heating tubes, and the heat is used for reducing corrosion caused by high-temperature molten salt on the semi-heating type electric heating tubes.
Description
Technical field
The present invention relates to a kind of cleaning machine, particularly relate to the ultrasonic salt bath composite cleaning machine of a kind of test machine components.
Background technology
Machinery industry is designed into the every aspect of modern industry, the processing of industrial products, assemble, disassemble in process, the dirt of component surface has had a strong impact on normal production, assembling process, because cleaning just has great importance, and even the quality of cleaning quality constrains efficiency, the cost enterprise profit of production.
Manufacturing object its surface and Asia is surperficial often forms the even darker adsorption layer of nanoscale, micron order, pollution layer, denatured layer etc. under the effect of complicated Service Environment, outfield load again, follow-uply manufacturing repair process requirement again for meeting, first needing to combine again the cleaning treatment that pollution layer is implemented on manufacturing object top layer and the various defect type of subsurface stratum and feature thereof.At present, manufacturing has been made some explorations and has been attempted in cleaning technique again, and the cleaning technique adopted has heat energy cleaning technique, immersion liquid cleaning technique, pressure wash technology, friction and ground and cleaned technology, ultrasonic cleaning technique, electrolytic cleaned technology, chemical cleaning technique etc.
Number of patent application is [201310028367.X], name is called: the patent of " ultrasonic salt bath composite cleaning machine ", and number of patent application is [201310439578.2], name is called: all propose a kind of novel cleaning technique in the patent of " Novel ultrasonic salt bath composite cleaning machine ", be directed to and manufacture two pieces oxide on surface again, sulfide, greasy dirt, carbon distribution, incrustation scale have comparatively significantly cleaning performance, can use in factory's large scale investment.But, in the process that reality uses, heating tube in these two sections of patents is in heated condition always, fused salt is easily at air contact interface corrosion heating tube, accelerate the aging of heating tube, the hole that can form corrosion on heating tube surface is heating tube cisco unity malfunction, and heating tube is changed more difficult.
Summary of the invention
For overcoming above-mentioned deficiency, the invention provides one and being applicable to middle-size and small-size parts, the working life of testing machine can be increased, and the ultrasonic salt bath composite cleaning machine of the test machine components of enhancing productivity.
For achieving the above object, the present invention is by the following technical solutions:
The ultrasonic salt bath composite cleaning machine of a kind of test machine components, comprise upper part and lower part, upper part comprises a seal closure; Lower part comprises interior rinse bath and outer rinse bath, is also provided with bosh between described interior rinse bath and outer rinse bath; Described outer bottom of rinse bath is provided with the intake tunnel be connected with interior rinse bath, cooling bath and the external world successively, outer rinse bath side is provided with the exhalant canal be connected with the external world with cooling bath successively, several ultrasonic transducers that described outer rinse bath sidepiece is arranged symmetrically with; Described interior bottom of rinse bath is provided with tilting salt outlet; Interior bottom of rinse bath is symmetrically installed with several false add electrothermal pipes, and described half heated type heating tube makes the operating temperature of described ultrasonic salt bath composite cleaning machine bring up to 300-350 DEG C, and fused salt activity improves; Described half heated type heating tube produces heat by means of only bottom, for reducing the corrosion of high-temperature molten salt double heated type heating tube.
The top of described seal closure is connected with one end of a discharge duct, and the other end of described discharge duct is connected with heat insulation blower fan, starts described heat insulation blower fan, and discharges gas in seal closure.
Described interior rinse bath and outer rinse bath are all stainless steel material, and high temperature can be prevented the damage of cell body.
Described seal closure adopts stainless steel material, is provided with the stainless steel door of an energy opening and closing before it.
Described stainless steel door is provided with an observation panel, and the front end of observation panel is equipped with safety glass.
Described tilting salt outlet connects a salt discharge pipeline, and the end of salt discharge pipeline is provided with salt discharge valve.
The water inlet of described intake tunnel is provided with unidirectional water inflow valve.
The water outlet of described exhalant canal is provided with one-way water outlet valve door.
The shape of described interior rinse bath is cuboid.
The outside of described false add electrothermal pipe is coated with stainless steel material.
Beneficial effect of the present invention is:
(1) the present invention adopts half mode of heating, and relative to fused salt cleaning machine before, half mode of heating can effectively prevent the electrothermal tube be exposed in air from producing dry combustion method phenomenon, and protection heating tube, increases the working life of testing machine, enhance productivity;
(2) interior rinse bath is designed to cuboid by the present invention, maximizedly utilizes space, reduces groove inner volume, and fused salt is reduced at experimental stage consumption, and it is concentrated to make to be heated.
Accompanying drawing explanation
Fig. 1 is Facad structure schematic diagram of the present invention;
Fig. 2 is side structure schematic diagram of the present invention;
Wherein, 1. seal closure, rinse bath 2., 3. outer rinse bath, 4. bosh, 5. intake tunnel, 6. exhalant canal, 7. ultrasonic transducer, 8. tilting salt outlet, 9. false add electrothermal pipe, 10. heat insulation blower fan, 11. stainless steel doors, 12. observation panels, 13. unidirectional water inflow valves, 14. one-way water outlet valve doors, 15. salt discharge valves.
Detailed description of the invention
Below in conjunction with accompanying drawing and embodiment, the present invention will be further described:
As depicted in figs. 1 and 2, the ultrasonic salt bath composite cleaning machine of a kind of test machine components, comprise upper part and lower part, upper part comprises a seal closure 1; Lower part comprises interior rinse bath 2 and outer rinse bath 3, is also provided with bosh 4 between described interior rinse bath 2 and outer rinse bath 3; The intake tunnel 5 be connected with the external world with interior rinse bath 2, cooling bath 4 is successively provided with bottom described outer rinse bath 3, outer rinse bath 3 side is provided with the exhalant canal 6 be connected with the external world with cooling bath 4 successively, several ultrasonic transducers 7 that described outer rinse bath 3 sidepiece is arranged symmetrically with, 12 ultrasonic transducers 7 that outer rinse bath 3 both sides in the present embodiment are arranged symmetrically with; Tilting salt outlet 8 is provided with bottom described interior rinse bath 2; Interior rinse bath 2 bottom symmetrical is provided with 1 false add electrothermal pipe 9, and interior rinse bath 2 bottom symmetrical in the present embodiment is provided with 1 false add electrothermal pipe 9; Described half heated type heating tube 9 produces heat only by its underpart, reduces by half heating tube and is exposed to corrosion to heating tube in air, can improve the service efficiency of heat simultaneously.
Wherein, the outside of described false add electrothermal pipe 9 is coated with stainless steel material.
The profile design of described interior rinse bath 2 is cuboid.
The top of described seal closure 1 is connected with one end of a discharge duct, and the other end of described discharge duct is connected with heat insulation blower fan, starts described heat insulation blower fan 10, and discharges gas in seal closure.
Described interior rinse bath 2 and outer rinse bath 3 are all stainless steel material, and high temperature can be prevented the damage of cell body.
Described seal closure 1 adopts stainless steel material, is provided with the stainless steel door 11 of an energy opening and closing before it.
Described stainless steel door 11 is provided with an observation panel 12, and the front end of observation panel 12 is equipped with safety glass.
Described tilting salt outlet 8 connects a salt discharge pipeline, and the end of salt discharge pipeline is provided with salt discharge valve 15.
The water inlet of described intake tunnel 5 is provided with unidirectional water inflow valve 13.
The water outlet of described exhalant canal 6 is provided with one-way water outlet valve door 14.
The present embodiment is in cleaning process, and the oscillator of the ultrasonic transducer 7 that outer rinse bath 3 sidepiece is arranged symmetrically with, under high frequency oscillating current effect, produces dither, passes to interior rinse bath 2 apply to stretch and squeezing action to it by the outer rinse bath 3 of stainless steel.When the salt of the melting in interior rinse bath 2 is subject to ultrasonic wave stretching action, to produce countless tiny bubbles, the effect of being squeezed subsequently of these micro-bubbles is broken, and will produce high pressure, physical impact effect is produced to component surface dirt, reaches cleaning performance.
In interior rinse bath 2, work salt is heated to about 300 DEG C by false add electrothermal pipe 9, and the oscillator operating temperature of ultrasonic transducer 7 on outer rinse bath 3 can not more than 70 DEG C, false add electrothermal pipe 9 and ultrasonic transducer 7 liang of parts normally work to utilize cooling water to ensure.
Heating tube in existing ultrasonic salt bath composite cleaning machine adopts whole heating tube all to work, and expose aerial part heating tube surface loading too large, internal temperature is too high, easily causes heating tube internal expansion, thus causes heating tube to break.The hole of corrosion will be formed on surface, material in heating tube is exposed in air, make heating tube cisco unity malfunction.The heating tube of half heating tube mode used, only can heat under fused salt liquid level, the part heating tube be exposed in air does not produce heat, makes surface temperature can not be too high, improves the service life of heating tube.
Prove through a series of experiment, the heating tube in existing ultrasonic salt bath composite cleaning machine can continuous operation 30 minutes in the fluid temperature of 250 DEG C.And the heating tube in ultrasonic salt bath composite cleaning machine of the present invention adopts half heating tube mode, can continuous operation 2 hours in the temperature of 300 DEG C, improve man-hour, having saved the manpower and resource wasted because replacing heating tube.
Because the heating tube in ultrasonic salt bath composite cleaning machine of the present invention adopts half heating tube mode, the operating temperature of fused salt cleaning machine brings up to 300-350 DEG C by 250 DEG C, in this temperature range, fused salt can have higher activity, saving production time per piece that can be a large amount of in the process of cleaning, improves operating efficiency.The present invention improve before ultrasonic salt bath composite cleaning machine when 200-250 DEG C, cleaning one group of engine air valve rod needs 30min, but use ultrasonic salt bath composite cleaning machine of the present invention only need 6min just can reach before effect.
This cleaning-machine structure part material is all stainless steel material, cleaning salt and corrosion sound effect can be prevented, the cleaning salt utilized can repeatedly recycle, reduce costs, alleviate environmental pressure, the Ultrasonic Cleaning utilized and salt bath cleaning are all physical cleaning methods, affect little, compound National Sustainable Development Strategies on environment and staff.
By reference to the accompanying drawings the specific embodiment of the present invention is described although above-mentioned; but not limiting the scope of the invention; one of ordinary skill in the art should be understood that; on the basis of technical scheme of the present invention, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection scope of the present invention.
Claims (10)
1. the ultrasonic salt bath composite cleaning machine of test machine components, is characterized in that, comprise upper part and lower part, upper part comprises a seal closure; Lower part comprises interior rinse bath and outer rinse bath, is also provided with bosh between described interior rinse bath and outer rinse bath; Described outer bottom of rinse bath is provided with the intake tunnel be connected with interior rinse bath, cooling bath and the external world successively, outer rinse bath side is provided with the exhalant canal be connected with the external world with cooling bath successively, several ultrasonic transducers that described outer rinse bath sidepiece is arranged symmetrically with; Described interior bottom of rinse bath is provided with tilting salt outlet; Interior bottom of rinse bath is symmetrically installed with several false add electrothermal pipes, and described half heated type heating tube makes the operating temperature of described ultrasonic salt bath composite cleaning machine bring up to 300-350 DEG C; Described half heated type heating tube produces heat by means of only bottom it.
2. the ultrasonic salt bath composite cleaning machine of a kind of test machine components as claimed in claim 1, it is characterized in that, the top of described seal closure is connected with one end of a discharge duct, and the other end of described discharge duct is connected with heat insulation blower fan, start described heat insulation blower fan, and discharge gas in seal closure.
3. the ultrasonic salt bath composite cleaning machine of a kind of test machine components as claimed in claim 1, it is characterized in that, described interior rinse bath and outer rinse bath are all stainless steel material, and high temperature can be prevented the damage of cell body.
4. the ultrasonic salt bath composite cleaning machine of a kind of test machine components as claimed in claim 1, is characterized in that, described seal closure adopts stainless steel material, is provided with the stainless steel door of an energy opening and closing before it.
5. the ultrasonic salt bath composite cleaning machine of a kind of test machine components as claimed in claim 4, it is characterized in that, described stainless steel door is provided with an observation panel, and the front end of observation panel is equipped with safety glass.
6. the ultrasonic salt bath composite cleaning machine of a kind of test machine components as claimed in claim 1, it is characterized in that, described tilting salt outlet connects a salt discharge pipeline, and the end of salt discharge pipeline is provided with salt discharge valve.
7. the ultrasonic salt bath composite cleaning machine of a kind of test machine components as claimed in claim 1, it is characterized in that, the water inlet of described intake tunnel is provided with unidirectional water inflow valve.
8. the ultrasonic salt bath composite cleaning machine of a kind of test machine components as claimed in claim 1, it is characterized in that, the water outlet of described exhalant canal is provided with one-way water outlet valve door.
9. the ultrasonic salt bath composite cleaning machine of a kind of test machine components as claimed in claim 1, it is characterized in that, the shape of described interior rinse bath is cuboid.
10. the ultrasonic salt bath composite cleaning machine of a kind of test machine components as claimed in claim 1, is characterized in that, the outside of described false add electrothermal pipe is coated with stainless steel material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510114935.7A CN104690033A (en) | 2015-03-17 | 2015-03-17 | Ultrasonic salt bath combined cleaning machine for mechanical parts for test |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510114935.7A CN104690033A (en) | 2015-03-17 | 2015-03-17 | Ultrasonic salt bath combined cleaning machine for mechanical parts for test |
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| CN104690033A true CN104690033A (en) | 2015-06-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510114935.7A Pending CN104690033A (en) | 2015-03-17 | 2015-03-17 | Ultrasonic salt bath combined cleaning machine for mechanical parts for test |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889106A (en) * | 2015-06-11 | 2015-09-09 | 山东大学 | Floating vibrator ultrasound salt bath compound cleaning machine and use method thereof |
| CN105032832A (en) * | 2015-07-07 | 2015-11-11 | 苏州华日金菱机械有限公司 | Ultrasonic cleaning device |
| CN105689324A (en) * | 2016-03-10 | 2016-06-22 | 北京哈密瓜科技有限公司 | Integrated type ultrasonic cleaning and steam sterilizing equipment |
| CN108176671A (en) * | 2017-12-28 | 2018-06-19 | 徐工集团工程机械有限公司 | Salt bath cleaning equipment |
| CN109127582A (en) * | 2018-11-12 | 2019-01-04 | 湖南迪清科技有限公司 | A kind of automatic ultrasonic salt bath cleaning device |
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| JPH07195045A (en) * | 1993-12-28 | 1995-08-01 | Tomoe Gijutsu Kenkyusho:Kk | Purifying-deacidifying device for washing liquid for ultrasonic washing |
| JPH09141219A (en) * | 1995-11-24 | 1997-06-03 | Toray Precision Kk | Ultrasonic washing method |
| US5711327A (en) * | 1995-10-10 | 1998-01-27 | Fields; John T. | System for vibration cleaning of articles including radiators |
| CN1688749A (en) * | 2002-10-18 | 2005-10-26 | 西门子公司 | Method for removing a layer area of a component |
| CN101456263A (en) * | 2008-12-30 | 2009-06-17 | 长沙楚天科技有限公司 | Heating device for transfusion soft-bag welding cover |
| CN103042006A (en) * | 2013-01-18 | 2013-04-17 | 山东大学 | Ultrasound salt-bath composite cleaning machine |
| CN103464419A (en) * | 2013-09-24 | 2013-12-25 | 山东大学 | Novel ultrasonic salt bath composite cleaning machine |
| CN204523664U (en) * | 2015-03-17 | 2015-08-05 | 山东大学 | The ultrasonic salt bath composite cleaning machine of a kind of test machine components |
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2015
- 2015-03-17 CN CN201510114935.7A patent/CN104690033A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH07195045A (en) * | 1993-12-28 | 1995-08-01 | Tomoe Gijutsu Kenkyusho:Kk | Purifying-deacidifying device for washing liquid for ultrasonic washing |
| US5711327A (en) * | 1995-10-10 | 1998-01-27 | Fields; John T. | System for vibration cleaning of articles including radiators |
| JPH09141219A (en) * | 1995-11-24 | 1997-06-03 | Toray Precision Kk | Ultrasonic washing method |
| CN1688749A (en) * | 2002-10-18 | 2005-10-26 | 西门子公司 | Method for removing a layer area of a component |
| CN101456263A (en) * | 2008-12-30 | 2009-06-17 | 长沙楚天科技有限公司 | Heating device for transfusion soft-bag welding cover |
| CN103042006A (en) * | 2013-01-18 | 2013-04-17 | 山东大学 | Ultrasound salt-bath composite cleaning machine |
| CN103464419A (en) * | 2013-09-24 | 2013-12-25 | 山东大学 | Novel ultrasonic salt bath composite cleaning machine |
| CN204523664U (en) * | 2015-03-17 | 2015-08-05 | 山东大学 | The ultrasonic salt bath composite cleaning machine of a kind of test machine components |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104889106A (en) * | 2015-06-11 | 2015-09-09 | 山东大学 | Floating vibrator ultrasound salt bath compound cleaning machine and use method thereof |
| CN105032832A (en) * | 2015-07-07 | 2015-11-11 | 苏州华日金菱机械有限公司 | Ultrasonic cleaning device |
| CN105689324A (en) * | 2016-03-10 | 2016-06-22 | 北京哈密瓜科技有限公司 | Integrated type ultrasonic cleaning and steam sterilizing equipment |
| CN108176671A (en) * | 2017-12-28 | 2018-06-19 | 徐工集团工程机械有限公司 | Salt bath cleaning equipment |
| CN109127582A (en) * | 2018-11-12 | 2019-01-04 | 湖南迪清科技有限公司 | A kind of automatic ultrasonic salt bath cleaning device |
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Application publication date: 20150610 |
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