CN212041750U - Ultrasonic cleaning equipment with gas as heat source - Google Patents
Ultrasonic cleaning equipment with gas as heat source Download PDFInfo
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- CN212041750U CN212041750U CN202020572718.9U CN202020572718U CN212041750U CN 212041750 U CN212041750 U CN 212041750U CN 202020572718 U CN202020572718 U CN 202020572718U CN 212041750 U CN212041750 U CN 212041750U
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Abstract
The utility model discloses an ultrasonic cleaning equipment with gas as heat source. The heat source is the ultrasonic cleaning equipment of gas and includes the washing tank, the heat accumulation groove, the transducer, the combustor, first heat exchange assembly, second heat exchange assembly and water pump, the bottom in washing tank and heat accumulation groove all is equipped with inlet tube and blow off pipe, the heat accumulation groove passes through the connecting tube and is connected with the washing tank, the water pump is established on the connecting tube, first heat exchange assembly establishes the bottom at the washing tank, second heat exchange assembly establishes the bottom in heat accumulation groove, the combustor is established in first heat exchange assembly, the transducer is established in the washing tank, the tail gas that first heat exchange assembly collected the combustor is carried for second heat exchange assembly through tail gas pipeline, second heat exchange assembly is equipped with the blast pipe, the washing tank upper end is equipped with the overflow mouth. The utility model discloses the heat source can effectively get rid of the greasy dirt for the ultrasonic cleaning equipment of gas, avoids the greasy dirt to adhere to on the metalwork once more.
Description
Technical Field
The utility model relates to a work piece washs technical field, especially relates to an ultrasonic cleaning equipment that the heat source is the gas.
Background
Before the surface treatment of the metal product, it is necessary to remove contaminants such as oil, rust, dust, and the like on the surface. The existing cleaning equipment can convert high-frequency electric energy into high-frequency mechanical vibration through an ultrasonic transducer, so that cleaning liquid in a cleaning tank vibrates, oil stains, impurities and the like are stripped from the surface of a metal product, but the oil stains behind glass can float on the surface of the cleaning liquid, and partial oil stains can still be attached to the surface of the metal product again when the cleaning liquid is discharged or the metal product is directly taken out.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide an ultrasonic cleaning equipment that the heat source of avoiding the greasy dirt to adhere to the metal product surface once more is the gas.
In order to solve the problems, the utility model provides an ultrasonic cleaning equipment with a gas as a heat source, which comprises a cleaning tank, a heat storage tank, a transducer, a burner, a first heat exchange component, a second heat exchange component and a water pump, wherein the bottom of the cleaning tank and the heat storage tank are respectively provided with a water inlet pipe and a blow-off pipe, the water inlet pipe and the blow-off pipe are respectively provided with a solenoid valve, the heat storage tank is connected with the cleaning tank through a connecting pipeline, the water pump is arranged on the connecting pipeline, the first heat exchange component is arranged at the bottom of the cleaning tank, the second heat exchange component is arranged at the bottom of the heat storage tank, the burner is arranged in the first heat exchange component and is connected with an air inlet pipeline, the transducer is arranged in the cleaning tank, the first heat exchange component absorbs heat energy generated by the burner and heats cleaning liquid in the cleaning tank, the first heat exchange component collects tail gas of the burner and transmits the tail gas to, the second heat exchange assembly is provided with an exhaust pipe, an overflow port is formed in the upper end of the cleaning tank, the upper end of the heat storage tank is sealed through a heat preservation cover, and an automatic exhaust valve is arranged on the heat preservation cover.
Furthermore, the first heat exchange assembly and the second heat exchange assembly respectively comprise two end covers and a plurality of heat exchange tubes, two ends of the plurality of heat exchange tubes are fixed on the end covers, and the burner is fixed on the end covers.
Further, the washing tank comprises a washing cavity and a heat exchange cavity, the washing cavity is communicated with the heat exchange cavity, the first heat exchange assembly is located in the heat exchange cavity, the energy converter is located in the washing cavity, and the upper end of the washing cavity is open.
Furthermore, the cleaning cavity is internally provided with an installation block, and the energy converter is fixed on the installation block.
Furthermore, a water level gauge component is arranged on the heat storage tank.
Furthermore, the cleaning tank and the heat storage tank are both provided with thermocouples.
Furthermore, a drain pipe is arranged at the overflow port.
Further, still include the frame, washing tank and heat accumulation groove are fixed in the frame.
Furthermore, the water inlet pipes of the cleaning tank and the heat storage tank are communicated through a connecting pipeline and are connected with a main pipeline, and an electromagnetic valve is arranged on the main pipeline.
The utility model discloses the heat source is the ultrasonic cleaning equipment of gas, washs the back of accomplishing, passes through the water pump with the washing liquid of heat accumulation inslot like the washing tank, makes the washing liquid in the washing tank constantly overflow to with the floated greasy dirt discharge washing tank in washing liquid surface, treat that the greasy dirt on washing liquid surface can take out the work piece or discharge the washing liquid after all discharging, thereby guaranteed clean effect, effectively avoided metal product to adhere to the possibility of greasy dirt once more.
Drawings
Fig. 1 is a schematic structural view of an ultrasonic cleaning apparatus according to a preferred embodiment of the present invention, in which the heat source is a fuel gas.
Fig. 2 is a left side view of the preferred embodiment of the ultrasonic cleaning apparatus of the present invention in which the heat source is gas.
Fig. 3 is a plan view of the ultrasonic cleaning apparatus according to the present invention, in which the heat source is a gas.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
As shown in fig. 1 to 3, the preferred embodiment of the ultrasonic cleaning apparatus with a gas as a heat source of the present invention includes a frame 1, a cleaning tank 2, a heat storage tank 3, a transducer 4, a burner 5, a first heat exchange assembly 6, a second heat exchange assembly 7, and a water pump 8. The cleaning tank 2 and the heat storage tank 3 are fixed on the frame 1. The bottom of washing tank 2 and heat accumulation groove 3 all is equipped with inlet tube 91 and blow off pipe 22, is equipped with solenoid valve 93 on the inlet tube 91, and it intakes through solenoid valve 93 control, be equipped with valve 221 on the blow off pipe 22 for control drainage, washing liquid get into washing tank 2 and heat accumulation groove 3 from inlet tube 91. The heat storage tank 3 is connected with the cleaning tank 2 through a connecting pipeline 98, and the water pump 8 is arranged on the connecting pipeline 98, so that cleaning liquid in the heat storage tank 3 can be pumped into the cleaning tank 2 conveniently. The first heat exchange assembly 6 is arranged at the bottom of the cleaning tank 2, and the second heat exchange assembly 7 is arranged at the bottom of the heat storage tank 3; the burner 5 is arranged in the first heat exchange assembly 6 and is connected with an air inlet pipeline 94, and the air inlet pipeline 94 is used for supplying fuel to the burner 5; the first heat exchange assembly 6 absorbs heat energy generated by the burner 5 and heats cleaning liquid in the cleaning tank 2, the first heat exchange assembly 6 collects tail gas of the burner 5 and transmits the tail gas to the second heat exchange assembly 7 through a tail gas pipeline 95, the second heat exchange assembly 7 absorbs heat energy of the tail gas and heats the cleaning liquid in the heat storage tank 3, the second heat exchange assembly 7 is provided with an exhaust pipe 96, and the tail gas is discharged from the exhaust pipe 96. The transducer 4 is disposed in the cleaning tank 2, and the transducer 4 generates ultrasonic waves to clean the metal product 97. An overflow port 21 is arranged at the upper end of the cleaning tank 2, an overflow pipe 92 is arranged at the overflow port 21, and oil stains flow out of the overflow port 21 and are discharged through the overflow pipe 92. The upper end of the heat storage tank 3 is sealed by a heat preservation cover 33, the cleaning liquid of the heat storage tank 3 is preserved in heat, and an automatic exhaust valve 31 is arranged on the heat preservation cover 33, so that automatic exhaust, filling and cleaning liquid release are facilitated. And a water level gauge assembly 32 is arranged on the heat storage tank 3, so that the water level of the cleaning liquid can be conveniently controlled, and the electromagnetic valve 93 on the water inlet pipe 91 is closed to stop filling after the heat storage tank 3 is filled with the cleaning liquid. And thermocouples 99 are arranged in the cleaning tank 2 and the heat storage tank 3 and are used for detecting the temperature of cleaning liquid in the cleaning tank 2 and the heat storage tank 3, and the heating is stopped after the temperature reaches a proper temperature, namely the burner 5 is closed. The water inlet pipe 91 of the heat storage tank 3 and the cleaning tank 2 in the embodiment is communicated through the connecting pipeline 98 and is connected with the main pipeline 11, the electromagnetic valve 93 is arranged on the main pipeline 11, the arrangement of the pipelines is reduced, and the cost is saved. In other embodiments, the connection pipe 98 may be separately provided.
The first heat exchange assembly 6 and the second heat exchange assembly 7 both comprise two end covers 61 and a plurality of heat exchange tubes 62, two ends of the plurality of heat exchange tubes 62 are fixed on the end covers 61, and the burner 5 is fixed on the end cover 61 of the first heat exchange assembly 6. An exhaust interface 63 is arranged on one end cover 61 of the first heat exchange assembly 6, an air inlet interface 64 is arranged on one end cover 61 of the second heat exchange assembly 7, two ends of the tail gas pipeline 95 are respectively fixed with the exhaust interface 63 and the air inlet interface 64, and the other end cover 61 of the second heat exchange assembly 7 is fixed with the exhaust pipe 96.
The cleaning tank 2 comprises a cleaning cavity 24 and a heat exchange cavity 23, the cleaning cavity 24 is communicated with the heat exchange cavity 23, the first heat exchange assembly 6 is located in the heat exchange cavity 23, the transducer 4 is located in the cleaning cavity 24, and the upper end of the cleaning cavity 24 is open. The cleaning cavity 24 is internally provided with mounting blocks, and the transducer 4 is fixed on the cleaning cavity 24 through four mounting blocks 41. The cleaning fluid flows from bottom to top, ensuring that the oil stain does not contaminate the cleaned metal product 97.
The first heat exchange assembly 6 is internally provided with a fire collecting cylinder 66, the flame of the burner 5 is mainly in the fire collecting cylinder 66, one end of the fire collecting cylinder 66 is fixed on the end cover 61, the other end of the fire collecting cylinder is fixed on the end improvement through a connecting pipe, and the heat exchange pipe 62 is used for exchanging heat with waste gas. The air intake duct 94 is connected to the air intake port 51 and the gas intake pipe 52, and the air and the gas are mixed and then delivered to the combustor 5 through a near-term duct.
When the heat storage tank is used, the electromagnetic valve 93 is opened to enable cleaning liquid to enter the heat storage tank 3 and the cleaning tank 2, the electromagnetic valve 93 is closed after the cleaning liquid is filled fully, and then the burner 5 is ignited to continuously generate heat; the first heat exchange assembly 6 and the second heat exchange assembly 7 absorb heat to heat the cleaning solution, the burner 5 is closed after the cleaning solution is heated to a proper temperature, and the energy converter 4 is started; the transducer 4 generates ultrasonic waves to clean the metal product 97, and the transducer 4 is closed after the cleaning is finished; meanwhile, the water pump 8 is started to convey the cleaning liquid in the heat storage tank 3 to the cleaning tank 2, the cleaning liquid in the cleaning tank 2 continuously overflows, so that the floating oil stains on the surface of the cleaning liquid are discharged out of the cleaning tank 2, and the workpiece can be taken out or the cleaning liquid can be discharged after all the oil stains on the surface of the cleaning liquid are discharged, so that the cleaning effect is ensured, and the possibility that the oil stains are attached to the metal product 97 again is effectively avoided.
The above is only the embodiment of the present invention, not the limitation of the patent scope of the present invention, all the equivalent structures made by the contents of the specification and the drawings are directly or indirectly applied to other related technical fields, all the same principle is within the patent protection scope of the present invention.
Claims (9)
1. The utility model provides an ultrasonic cleaning equipment of heat source for gas which characterized in that: comprises a cleaning tank, a heat storage tank, an energy converter, a burner, a first heat exchange component, a second heat exchange component and a water pump, wherein the bottom of the cleaning tank and the heat storage tank is provided with a water inlet pipe and a blow-off pipe, the water inlet pipe and the blow-off pipe are respectively provided with an electromagnetic valve, the heat storage tank is connected with the cleaning tank through a connecting pipeline, the water pump is arranged on the connecting pipeline, the first heat exchange component is arranged at the bottom of the cleaning tank, the second heat exchange component is arranged at the bottom of the heat storage tank, the burner is arranged in the first heat exchange component and connected with a gas inlet pipeline, the energy converter is arranged in the cleaning tank, the first heat exchange component absorbs heat energy generated by the burner and heats cleaning liquid in the cleaning tank, the first heat exchange component collects tail gas of the burner and conveys the tail gas to the second heat exchange component through a tail gas pipeline, the upper end of the heat storage tank is sealed by a heat insulation cover, and an automatic exhaust valve is arranged on the heat insulation cover.
2. The ultrasonic cleaning apparatus with a gas as a heat source according to claim 1, wherein: the first heat exchange assembly and the second heat exchange assembly respectively comprise two end covers and a plurality of heat exchange tubes, the two ends of the plurality of heat exchange tubes are fixed on the end covers, and the burner is fixed on the end covers.
3. The ultrasonic cleaning apparatus with a gas as a heat source according to claim 1, wherein: the cleaning tank comprises a cleaning cavity and a heat exchange cavity, the cleaning cavity is communicated with the heat exchange cavity, the first heat exchange assembly is located in the heat exchange cavity, the energy converter is located in the cleaning cavity, and the upper end of the cleaning cavity is open.
4. An ultrasonic cleaning apparatus with a gas as a heat source according to claim 3, characterized in that: the cleaning cavity is internally provided with an installation block, and the energy converter is fixed on the installation block.
5. The ultrasonic cleaning apparatus with a gas as a heat source according to claim 1, wherein: and a water level gauge component is arranged on the heat storage tank.
6. The ultrasonic cleaning apparatus with a gas as a heat source according to claim 1, wherein: and the cleaning tank and the heat storage tank are both provided with thermocouples.
7. The ultrasonic cleaning apparatus with a gas as a heat source according to claim 1, wherein: and a drain pipe is arranged at the overflow port.
8. The ultrasonic cleaning apparatus with a gas as a heat source according to claim 1, wherein: the washing tank and the heat storage tank are fixed on the frame.
9. The ultrasonic cleaning apparatus with a gas as a heat source according to claim 1, wherein: the water inlet pipes of the cleaning tank and the heat storage tank are communicated through a connecting pipeline and are connected with a main pipeline, and an electromagnetic valve is arranged on the main pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020572718.9U CN212041750U (en) | 2020-04-16 | 2020-04-16 | Ultrasonic cleaning equipment with gas as heat source |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020572718.9U CN212041750U (en) | 2020-04-16 | 2020-04-16 | Ultrasonic cleaning equipment with gas as heat source |
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| Publication Number | Publication Date |
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| CN212041750U true CN212041750U (en) | 2020-12-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020572718.9U Active CN212041750U (en) | 2020-04-16 | 2020-04-16 | Ultrasonic cleaning equipment with gas as heat source |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111365957A (en) * | 2020-04-16 | 2020-07-03 | 重庆电力高等专科学校 | Chromium plating pipe washs stoving production line |
-
2020
- 2020-04-16 CN CN202020572718.9U patent/CN212041750U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111365957A (en) * | 2020-04-16 | 2020-07-03 | 重庆电力高等专科学校 | Chromium plating pipe washs stoving production line |
| CN111365957B (en) * | 2020-04-16 | 2023-05-09 | 重庆电力高等专科学校 | Chrome plating pipe washs stoving production line |
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