CN102284448A - Ultrasonic cleaning circulating system for galvanized steel wire - Google Patents
Ultrasonic cleaning circulating system for galvanized steel wire Download PDFInfo
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- CN102284448A CN102284448A CN2011102353184A CN201110235318A CN102284448A CN 102284448 A CN102284448 A CN 102284448A CN 2011102353184 A CN2011102353184 A CN 2011102353184A CN 201110235318 A CN201110235318 A CN 201110235318A CN 102284448 A CN102284448 A CN 102284448A
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Abstract
The invention discloses an ultrasonic cleaning circulating system for a galvanized steel wire. Ultrasonic cleaning equipment used at present has the defects that cleaning solution is inconvenient to replace, manual monitoring is needed during cleaning to control water quantity, and the cleaning solution is difficult to recycle. The circulating system comprises an ultrasonic generator, ultrasonic transducers and a cleaning tank, wherein the ultrasonic cleaning tank (2) is communicated with a cleaning solution recycling tank (5) through a connecting pipeline and is provided with an overflow port (3); the bottom of the ultrasonic cleaning tank (2) is provided with 5 to 9 groups of ultrasonic transducers (1) outwards; and ultrasonic cleaning solution flows out of the overflow port (3) on the cleaning tank (2), flows into the cleaning solution recycling tank (5) through the connecting pipeline, and is pressed in the ultrasonic cleaning tank (2) through a water pump (6) to clean the steel wire. The ultrasonic cleaning circulating system has a reasonable design and a simple structure, is convenient to use, and can timely overflow oil dirt floating on the surface of the cleaning solution.
Description
Technical field
The invention belongs to preventing and kill off of general dirt, be specially the cleaning that contacts with liquid and the cycle of treatment system of cleaning fluid.
Background technology
The galvanizing of metallic article is the most basic, one of the most effective anticorrosion process.The metallic article that can carry out galvanizing comprises steel wire, sheet material, coil of strip, steel pipe, structural member and securing member etc., and wherein steel wire is an important class.
Steel wire must carry out surface treatment before zinc-plated, to remove Steel Wire Surface at pollutants such as the oil of depositing, produce in the process such as heat treatment, rust, dusts, and the perhaps originally remaining drawing compound of Steel Wire Surface, phosphating coat etc.Zinc-coated wire production at present use mostly ultrasonic wave in conjunction with cleaning fluid to Steel Wire Surface acting in conjunction handle, improved cleaning speed greatly, realized the on-line continuous Rapid Cleaning of steel wire.But the ultrasonic cleaning apparatus that is used for process metal surfaces in the market, its structure mainly comprises supersonic generator, transducer and rinse bath, bottom of rinse bath is provided with transducer, in rinse bath, fill cleaning fluid, supersonic generator is connected with transducer, connect power supply, make supersonic generator work, ultrasonic transducer is converted to high-frequency electrical energy the mechanical oscillation of high frequency, make the cleaning fluid vibration in the rinse bath, steel wire is therefrom walked, thereby the greasy dirt of Steel Wire Surface, impurity are peeled off from Steel Wire Surface, reaches the effect of cleaning.This ultrasonic cleaning apparatus is inconvenient to change cleaning fluid, need manual monitoring during cleaning, the control water yield if not so water level is low excessively, can cause cleaning not thorough, if water level is too high, cleaning fluid overflows again easily, causes waste, and sometimes owing to clean not thorough, the part cleaning fluid can be used as waste water during draining and get rid of, increase cost contaminated environment again.
Summary of the invention
The present invention aims to provide and a kind ofly can make full use of ultrasonic cleaning solution, energy savings, and the zinc-coated wire that reduces production costs is with ultrasonic wave clean cycle system.
The present invention realizes by the following technical solutions: a kind of zinc-coated wire ultrasonic wave clean cycle system comprises supersonic generator, ultrasonic transducer, rinse bath, ultrasonic cleaner 2 communicates with sedimentation basin 5, accumulator tank 6 by connecting pipe, the length of ultrasonic cleaner 2 is respectively: 6m * 1.4m * 0.25m, employing thickness are that the 316L stainless steel material of 1～3mm is made; Have overfall 3 on the ultrasonic cleaner 2, overfall 3 is positioned at side and the close top that rinse bath goes out steel wire one end, and overfall 3 is 10～30 mm apart from the distance on rinse bath top; The bottom of ultrasonic cleaner 2 outwards is provided with 5～9 groups of ultrasonic transducers 1, and every group is equipped with 30～40 ultrasonic transducers 1; Flow out from the overfall 3 on the rinse bath 2 on the upper strata of ultrasonic cleaning solution, flow in the sedimentation basin 5 by connecting pipe, sedimentation and filtration in sedimentation basin, after the slagging-off, open valve 7, supernatant liquor flow into accumulator tank 6 by pipeline, in the cleaning fluid accumulator tank 6 heating tube is housed, make the temperature of cleaning fluid in accumulator tank 6 of post precipitation be elevated to 60～70 ℃, remove the upper strata grease, be pressed in the ultrasonic cleaner 2 by water pump 7 again steel wire is cleaned.
Preferably, the overfall 3 on the ultrasonic cleaner 2 is 15～25 mm apart from the distance on rinse bath top; The bottom of ultrasonic cleaner 2 outwards is provided with 5～9 groups of ultrasonic transducers 1, and every group is equipped with 30～36 ultrasonic transducers 1
The inwall of rinse bath 2 also is provided with low level sensor 4, and low level sensor 4 is 30～50 mm apart from the distance on rinse bath 2 tops, so that can in time replenish new cleaning fluid to rinse bath when cleaning fluid reduces.
The present invention has following beneficial effect:1. this ultrasonic wave clean cycle system is reasonable in design, simple in structure, easy to use.
2. in this ultrasonic wave clean cycle system, the cell body of ultrasonic cleaner adopts the 316L stainless steel material, and decay resistance is outstanding, ultrasonic wave conduction efficiency height.
3. the rinse bath top of this ultrasonic wave clean cycle system is provided with overfall, outside the greasy dirt that floats over the cleaning fluid surface can overflow to, it is carried out collection and treatment, be pumped in the rinse bath by water pump again, make the cleaning fluid can be in cycling and reutilization, save the consumption of cleaning fluid, avoided contaminated cleaning solution.
4. the rinse bath inwall of this ultrasonic wave clean cycle system is provided with low level sensor, owing to reasons such as evaporation cause cleaning fluid when minimizing, can in time point out, so that the timely interpolation of ultrasonic cleaning solution in the process of circulation.
Description of drawings
For making the present invention clearer, the invention will be further described below in conjunction with accompanying drawing, wherein:
Fig. 1 is the ultrasonic cleaning apparatus perspective view.
Fig. 2 is this ultrasonic wave clean cycle system architecture schematic diagram.
Specific embodiment
Embodiment 1:As shown in Figure 1 and Figure 2, a kind of zinc-coated wire ultrasonic wave clean cycle system comprises supersonic generator, ultrasonic transducer, rinse bath, ultrasonic cleaner 2 communicates with sedimentation basin 5, accumulator tank 6 by connecting pipe, the length of ultrasonic cleaner 2 is respectively: 6m * 1.4m * 0.25m, employing thickness are that the 316L stainless steel material of 1mm is made; Have overfall 3 on the ultrasonic cleaner 2, overfall 3 is positioned at side and the close top that rinse bath goes out steel wire one end, and overfall 3 is 15mm apart from the distance on rinse bath top; The bottom of ultrasonic cleaner 2 outwards is provided with 5 groups of ultrasonic transducers 1, and every group is equipped with 30 ultrasonic transducers 1; Flow out from the overfall 3 on the rinse bath 2 on the upper strata of ultrasonic cleaning solution, flow in the sedimentation basin 5 by connecting pipe, sedimentation and filtration in sedimentation basin, after the slagging-off, open valve 7, supernatant liquor flow into accumulator tank 6 by pipeline, in the cleaning fluid accumulator tank 6 heating tube is housed, make the temperature of cleaning fluid in accumulator tank 6 of post precipitation be elevated to 60 ℃, remove the upper strata grease, be pressed in the ultrasonic cleaner 2 by water pump 7 again steel wire is cleaned.
The inwall of rinse bath 2 also is provided with low level sensor 4, and low level sensor 4 is 30 mm apart from the distance on rinse bath 2 tops.
Embodiment 2:As shown in Figure 1 and Figure 2, a kind of zinc-coated wire ultrasonic wave clean cycle system comprises supersonic generator, ultrasonic transducer, rinse bath, ultrasonic cleaner 2 communicates with sedimentation basin 5, accumulator tank 6 by connecting pipe, the length of ultrasonic cleaner 2 is respectively: 6m * 1.4m * 0.25m, employing thickness are that the 316L stainless steel material of 2mm is made; Have overfall 3 on the ultrasonic cleaner 2, overfall 3 is positioned at side and the close top that rinse bath goes out steel wire one end, and overfall 3 is 20mm apart from the distance on rinse bath top; The bottom of ultrasonic cleaner 2 outwards is provided with 7 groups of ultrasonic transducers 1, and every group is equipped with 33 ultrasonic transducers 1; Flow out from the overfall 3 on the rinse bath 2 on the upper strata of ultrasonic cleaning solution, flow in the sedimentation basin 5 by connecting pipe, sedimentation and filtration in sedimentation basin, after the slagging-off, open valve 7, supernatant liquor flow into accumulator tank 6 by pipeline, in the cleaning fluid accumulator tank 6 heating tube is housed, make the temperature of cleaning fluid in accumulator tank 6 of post precipitation be elevated to 65 ℃, remove the upper strata grease, be pressed in the ultrasonic cleaner 2 by water pump 7 again steel wire is cleaned.
The inwall of rinse bath 2 also is provided with low level sensor 4, and low level sensor 4 is 40 mm apart from the distance on rinse bath 2 tops.
Embodiment 3:As shown in Figure 1 and Figure 2, a kind of zinc-coated wire ultrasonic wave clean cycle system comprises supersonic generator, ultrasonic transducer, rinse bath, ultrasonic cleaner 2 communicates with sedimentation basin 5, accumulator tank 6 by connecting pipe, the length of ultrasonic cleaner 2 is respectively: 6m * 1.4m * 0.25m, employing thickness are that the 316L stainless steel material of 3mm is made; Have overfall 3 on the ultrasonic cleaner 2, overfall 3 is positioned at side and the close top that rinse bath goes out steel wire one end, and overfall 3 is 25mm apart from the distance on rinse bath top; The bottom of ultrasonic cleaner 2 outwards is provided with 9 groups of ultrasonic transducers 1, and every group is equipped with 36 ultrasonic transducers 1; Flow out from the overfall 3 on the rinse bath 2 on the upper strata of ultrasonic cleaning solution, flow in the sedimentation basin 5 by connecting pipe, sedimentation and filtration in sedimentation basin, after the slagging-off, open valve 7, supernatant liquor flow into accumulator tank 6 by pipeline, in the cleaning fluid accumulator tank 6 heating tube is housed, make the temperature of cleaning fluid in accumulator tank 6 of post precipitation be elevated to 70 ℃, remove the upper strata grease, be pressed in the ultrasonic cleaner 2 by water pump 7 again steel wire is cleaned.
The inwall of rinse bath 2 also is provided with low level sensor 4, and low level sensor 4 is 50 mm apart from the distance on rinse bath 2 tops.
Claims (3)
1. a zinc-coated wire is with ultrasonic wave clean cycle system, comprise supersonic generator, ultrasonic transducer, rinse bath, it is characterized in that, ultrasonic cleaner (2) communicates with sedimentation basin (5), accumulator tank (6) by connecting pipe, the length of ultrasonic cleaner (2) is respectively: 6m * 1.4m * 0.25m, employing thickness are that the 316L stainless steel material of 1～3mm is made; Have overfall (3) on the ultrasonic cleaner (2), overfall (3) is positioned at side and the close top that rinse bath goes out steel wire one end, and overfall (3) is 10～30 mm apart from the distance on rinse bath top; The bottom of ultrasonic cleaner (2) outwards is provided with 5～9 groups of ultrasonic transducers (1), and every group is equipped with 30～40 ultrasonic transducers (1); Flow out from the overfall (3) on the rinse bath (2) on the upper strata of ultrasonic cleaning solution, flow in the sedimentation basin (5) by connecting pipe, sedimentation and filtration in sedimentation basin, after the slagging-off, open valve (7), supernatant liquor flow into accumulator tank (6) by pipeline, the cleaning fluid accumulator tank is equipped with heating tube in (6), make the temperature of cleaning fluid in accumulator tank (6) of post precipitation be elevated to 60～70 ℃, remove the upper strata grease, be pressed in the ultrasonic cleaner (2) by water pump (7) again steel wire is cleaned.
2. zinc-coated wire according to claim 1 is characterized in that with ultrasonic wave clean cycle system the overfall (3) on the ultrasonic cleaner (2) is 15～25 mm apart from the distance on rinse bath top; The bottom of ultrasonic cleaner (2) outwards is provided with 5～9 groups of ultrasonic transducers (1), and every group is equipped with 30～36 ultrasonic transducers (1).
3. zinc-coated wire according to claim 1 and 2 ultrasonic wave clean cycle system, it is characterized in that: the inwall of rinse bath (2) also is provided with low level sensor (4), and low level sensor (4) is 30～50 mm apart from the distance on rinse bath top.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102353184A CN102284448A (en) | 2011-08-17 | 2011-08-17 | Ultrasonic cleaning circulating system for galvanized steel wire |
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| CN2011102353184A CN102284448A (en) | 2011-08-17 | 2011-08-17 | Ultrasonic cleaning circulating system for galvanized steel wire |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104056803A (en) * | 2014-06-26 | 2014-09-24 | 桂林特邦新材料有限公司 | Method and equipment for automatically washing steel wire rope |
| CN104174835A (en) * | 2014-06-25 | 2014-12-03 | 华南理工大学 | Method and device for improving heat exchange efficiency of fluid and die |
| CN105862026A (en) * | 2016-04-19 | 2016-08-17 | 海安县晋全电工器材有限公司 | Copper medal galvanization production line |
| CN106093006A (en) * | 2016-06-08 | 2016-11-09 | 华南理工大学 | The Raman circulatory monitoring device and method that a kind of vegetable washing process agriculture is residual |
| CN107457224A (en) * | 2017-08-08 | 2017-12-12 | 永兴特种不锈钢股份有限公司 | A kind of method cleaned to steel wire or merchant wire |
| CN108097658A (en) * | 2017-12-18 | 2018-06-01 | 中车株洲电机有限公司 | A kind of cleaning platform |
| CN108526096A (en) * | 2018-04-26 | 2018-09-14 | 重庆帝瀚动力机械有限公司 | A kind of auto parts machinery cleaning device |
| CN108856128A (en) * | 2017-05-03 | 2018-11-23 | 朗姆研究公司 | Regulation room component |
| CN109332296A (en) * | 2018-11-28 | 2019-02-15 | 河北鸿宇通信器材有限公司 | Ultrasonic cleaning equipment and application method and galvanization production line |
| CN110404873A (en) * | 2019-09-02 | 2019-11-05 | 舟山市质量技术监督检测研究院 | A kind of steel wire rope end head peculiar to vessel disperses rinse bath automatically |
| CN112474510A (en) * | 2020-11-10 | 2021-03-12 | 江西省万年群兴电子有限公司 | Corrosion aluminium foil circulating water belt cleaning device |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104174835A (en) * | 2014-06-25 | 2014-12-03 | 华南理工大学 | Method and device for improving heat exchange efficiency of fluid and die |
| CN104174835B (en) * | 2014-06-25 | 2016-02-24 | 华南理工大学 | A kind of method and device thereof improving fluid and mold hot exchange efficiency |
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| CN105862026A (en) * | 2016-04-19 | 2016-08-17 | 海安县晋全电工器材有限公司 | Copper medal galvanization production line |
| CN106093006B (en) * | 2016-06-08 | 2018-11-02 | 华南理工大学 | A kind of Raman circulatory monitoring device and method that vegetable washing process agriculture is residual |
| CN106093006A (en) * | 2016-06-08 | 2016-11-09 | 华南理工大学 | The Raman circulatory monitoring device and method that a kind of vegetable washing process agriculture is residual |
| CN108856128A (en) * | 2017-05-03 | 2018-11-23 | 朗姆研究公司 | Regulation room component |
| CN107457224B (en) * | 2017-08-08 | 2019-06-07 | 永兴特种不锈钢股份有限公司 | The method that a kind of pair of steel wire or merchant wire are cleaned |
| CN107457224A (en) * | 2017-08-08 | 2017-12-12 | 永兴特种不锈钢股份有限公司 | A kind of method cleaned to steel wire or merchant wire |
| CN108097658A (en) * | 2017-12-18 | 2018-06-01 | 中车株洲电机有限公司 | A kind of cleaning platform |
| CN108526096A (en) * | 2018-04-26 | 2018-09-14 | 重庆帝瀚动力机械有限公司 | A kind of auto parts machinery cleaning device |
| CN109332296A (en) * | 2018-11-28 | 2019-02-15 | 河北鸿宇通信器材有限公司 | Ultrasonic cleaning equipment and application method and galvanization production line |
| CN110404873A (en) * | 2019-09-02 | 2019-11-05 | 舟山市质量技术监督检测研究院 | A kind of steel wire rope end head peculiar to vessel disperses rinse bath automatically |
| CN112474510A (en) * | 2020-11-10 | 2021-03-12 | 江西省万年群兴电子有限公司 | Corrosion aluminium foil circulating water belt cleaning device |
| CN112474510B (en) * | 2020-11-10 | 2022-03-01 | 江西省万年群兴电子有限公司 | Corrosion aluminium foil circulating water belt cleaning device |
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Application publication date: 20111221 |