CN104056803B - Steel wire rope auto-cleaning method and equipment - Google Patents

Steel wire rope auto-cleaning method and equipment Download PDF

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Publication number
CN104056803B
CN104056803B CN201410292597.1A CN201410292597A CN104056803B CN 104056803 B CN104056803 B CN 104056803B CN 201410292597 A CN201410292597 A CN 201410292597A CN 104056803 B CN104056803 B CN 104056803B
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China
Prior art keywords
wire rope
slid platform
pneumatic slid
horizontal
rack
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Active
Application number
CN201410292597.1A
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Chinese (zh)
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CN104056803A (en
Inventor
曾杰旺
张延军
冯跃
杨理清
王智慧
罗文来
周志成
李运海
朱飞雷
何锋
葛正辉
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GUILIN TEBON SUPERHARD MATERIAL CO Ltd
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GUILIN TEBON SUPERHARD MATERIAL CO Ltd
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Priority to CN201410292597.1A priority Critical patent/CN104056803B/en
Publication of CN104056803A publication Critical patent/CN104056803A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity, by vibration by sonic or ultrasonic vibrations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects

Abstract

The invention discloses a kind of steel wire rope auto-cleaning method and equipment, adopted gasoline, clear water rinses, Ultrasonic Cleaning, clear water rinses and hot blast oven dry five processes processes steel wire rope, comprise the conveyer transmitted between multiple working procedure by wire rope rack, corresponding to each operation, petrol tank is set respectively, water tank I, Ultrasonic Cleaning case, water tank II and hot blast baking oven, conveyer comprises horizontal mobile mechanism and vertical lifting mechanism, horizontal mobile mechanism by wire rope rack from first operation, successively transport to next process, in each procedure position, under described vertical lifting mechanism, general who has surrendered's wire rope rack falls within casing and carries out corresponding operation process, be disposed, vertical lifting mechanism rises and hangs out wire rope rack, by horizontal mobile mechanism, wire rope rack subsequent processing is transported.Each for steel wire rope procedure concentrates on an equipment by the present invention, greatly reduces the labour intensity of workman, and ensure that the security of operation.

Description

Steel wire rope auto-cleaning method and equipment
(1) technical field:
The present invention relates to the cleaning to steel wire rope, be specially a kind of steel wire rope auto-cleaning method and equipment, be particularly suitable for the cleaning to diamond rope saw specialized wire rope.
(2) background technology:
The device category of cleaning steel wire rope is in the market various, cleaning method mainly utilizes ultrasonic wave, is aided with cleaning agent (bavin Water Oil Or Gas) and cleans, and each procedure is equipped with autonomous device, inter process lacks automatic driver, and manpower must be assisted just to complete the transhipment cleaning of steel wire rope.
This conventional method efficiency is low, and labor strength is large, there is personal safety hidden danger in cleaning process.
(3) summary of the invention:
The present invention proposes a kind of steel wire rope auto-cleaning method and equipment, technical problem to be solved overcomes the deficiencies in the prior art, adopt automation control system, the each procedure cleaned by steel wire rope is rational in infrastructure with one, easy to operate form is connected, and realizes the automatic washing of steel wire rope.
The steel wire rope auto-cleaning method that can solve the problems of the technologies described above, difference adopted the flushing of gasoline, clear water, Ultrasonic Cleaning, clear water flushing and hot blast to dry five processes automatically to clean steel wire rope, and content wherein comprises:
1, corresponded to gasoline, clear water flushing, Ultrasonic Cleaning, clear water rinses and hot blast baking operation arranges petrol tank, water tank I, Ultrasonic Cleaning case, water tank II and hot blast baking oven respectively, described five casings are in one line sequentially.
2, each casing is in the same size, arranges the wire rope rack of coupling corresponding to casing size, and the steel wire rope that need clean coils in order on wire rope rack.
3, wire rope rack horizontal mobile mechanism and vertical lifting mechanism are set.
4, described horizontal mobile mechanism by wire rope rack from first procedure position, successively downward one procedure position is transported, in each procedure position, under described vertical lifting mechanism, general who has surrendered's wire rope rack falls within casing and carries out corresponding operation process, be disposed, vertical lifting mechanism rises and proposes wire rope rack, is transported by wire rope rack by horizontal mobile mechanism to subsequent processing.
5, the described corresponding operation processing time corresponds to horizontal mobile mechanism in the time of staying of this procedure position.
In technical solution of the present invention, first steel wire rope passed through gasoline operation, cleaning agent is formed on the steel wire rope surface speckling with greasy dirt, then in Rinsing Area, carry out first time clear water flushing operation, now can only remove the most of oil stain in steel wire rope surface, for the dirt in trickle and gap, then be completed by next step Ultrasonic Cleaning operation, steel wire rope after Ultrasonic Cleaning filters clean through second time matting again, finally utilizes hot-air blower baking operation to dry steel wire rope.
Described Ultrasonic Cleaning principle is: change into high frequency mechanical oscillation (ultrasonic wave) by ultrasonic transducer and propagate in medium (cleaning fluid), the radiation of ultrasonic wave in cleaning fluid, make fluid thrill and produce ten hundreds of micro-bubbles, these bubbles produce and growth at the negative pressuren zone that ultrasonic wave longitudinal propagation is formed, and at zone of positive pressure rapid closing.Be called as in the process of cavitation effect this, can produce more than 1000 atmospheric instantaneous pressures when micro-bubble closes; The instantaneous pressure of successive generation, continuous impact object surface just as a succession of little blast, makes the dirt rapid deterioration in object surface and gap, thus reaches the object of cleaning objects.
A kind of structure of described horizontal mobile mechanism comprises conveyer frames and jacking cylinder, two jacking cylinders are located at below drive link, a jacking cylinder connects conveyer frames by horizontal Pneumatic slid platform, another jacking cylinder connects conveyer frames by horizontal guide rail, the described glide direction of horizontal Pneumatic slid platform, the trend of horizontal guide rail are the carriage direction that wire rope rack falls, for completing the transport of wire rope rack in five processes, described conveyer frames span arranges distance corresponding to five casings; Described vertical lifting mechanism comprises vertical Pneumatic slid platform, and described vertical Pneumatic slid platform is slidably mounted on bearing, and described wire rope rack is hung on vertical Pneumatic slid platform by suspension; Two jacking cylinder jacking simultaneously conveyer frames, conveyer frames lifting support, horizontal Pneumatic slid platform promotion conveyer frames and bearing are to subsequent processing position, jacking cylinder retraction puts down bearing, horizontal Pneumatic slid platform drives conveyer frames rollback, complete the transmission of wire rope rack between two-step position, the repetitive operation of described horizontal mobile mechanism can realize wire rope rack from first procedure position, the successively transport of downward one procedure position.
The feeler that the orderly action of described jacking cylinder (jacking and down maneuver), vertical Pneumatic slid platform (rise and down maneuver) and horizontal Pneumatic slid platform (intermittent movement) is arranged by each procedure position controls in conjunction with PLC the electric-control system that Programmable Logic Controller forms and realizes, thus automatically completes the continuous transhipment of steel wire rope in each procedure and process.
The steel wire rope automatic cleaning equipment designed according to steel wire rope auto-cleaning method, its technical scheme comprises the conveyer transmitted between multiple working procedure by wire rope rack, difference is that described multiple working procedure was respectively gasoline, clear water flushing, Ultrasonic Cleaning, clear water rinses and hot blast is dried, arrange petrol tank, water tank I, Ultrasonic Cleaning case, water tank II and hot blast baking oven respectively corresponding to each operation, described five casings are in one line sequentially.
Described conveyer comprises horizontal mobile mechanism and vertical lifting mechanism:
Described horizontal mobile mechanism is located in the frame on rear side of five casings, its a kind of structure comprises conveyer frames, jacking cylinder, horizontal Pneumatic slid platform and horizontal guide rail, before described conveyer frames, rear two ends correspond respectively to petrol tank and hot blast baking oven, before two jacking cylinders, after be located at bottom conveyer frames, described horizontal Pneumatic slid platform to be installed on jacking vertical cylinder piston rod upwards and to be connected with conveyer frames, described horizontal guide rail to be installed on another jacking vertical cylinder piston rod upwards and to be connected with conveyer frames by slide block, the glide direction of horizontal Pneumatic slid platform and the trend of horizontal guide rail are all with carriage direction (namely, rear to) consistent.
A kind of structure of described vertical lifting mechanism comprises vertical Pneumatic slid platform and bearing, described bearing is seated in frame, described vertical Pneumatic slid platform is installed on bearing, described wire rope rack is hung on vertical Pneumatic slid platform by suspension, and the hanging position of wire rope rack corresponds to the box location of each operation.
Realize transhipment for ensureing bearing to lift off frame, what the lift height of described jacking cylinder was greater than bearing being located height.
The drived control of described jacking cylinder, vertical Pneumatic slid platform and horizontal Pneumatic slid platform is the electric-control system that the feeler arranged by each procedure position is formed in conjunction with PLC control Programmable Logic Controller.
Beneficial effect of the present invention:
1, steel wire rope auto-cleaning method of the present invention and equipment are owing to have employed full automatic line control system of knit, each for steel wire rope road treatment process are concentrated on an equipment, greatly reduce the labour intensity of workman.
2, this invention removes the potential safety hazard existed in steel wire rope cleaning process, because steel wire rope cleaning will be dried through gasoline and Ultrasonic Cleaning and air blast, there is certain potential safety hazard in manual operation, and uses integrated treatment flow process of the present invention, can eliminate its hidden danger.
(4) accompanying drawing illustrates:
Fig. 1 is the structural representation of one embodiment of the present invention.
Fig. 2 is the top view of Fig. 1 embodiment.
Fig. 3 is the side view of Fig. 1 embodiment.
Figure number identifies: 1, petrol tank; 2, water tank I; 3, Ultrasonic Cleaning case; 4, water tank II; 5, hot blast baking oven; 6, wire rope rack; 7, conveyer frames; 8, jacking cylinder; 9, horizontal Pneumatic slid platform; 10, horizontal guide rail; 11, suspension; 12, vertical Pneumatic slid platform; 13, frame; 14, bearing.
(5) detailed description of the invention:
Below in conjunction with accompanying drawing illustrated embodiment, technical scheme of the present invention is described further.
Steel wire rope automatic cleaning equipment of the present invention comprises petrol tank 1, water tank I 2, Ultrasonic Cleaning case 3, water tank II 4 and hot blast baking oven 5, and frame 13, bearing 14, wire rope rack 6, horizontal mobile mechanism and vertical movement mechanism.
Described petrol tank 1, water tank I 2, Ultrasonic Cleaning case 3, water tank II 4 and hot blast baking oven 5 crosses gasoline, clear water flushing, Ultrasonic Cleaning corresponding to the present invention, clear water rinses and the operation of hot blast oven dry is arranged respectively, five casing size dimensions are consistent and from left to right (also can right-to-left in one line) in one line, as shown in Figure 1 and Figure 2.
Described frame 13 adopts low early and high after staircase structural model, five casings are placed on the side arm of frame 13, described bearing 14 is seated on the after-frame of frame 13, the vertical Pneumatic slid platform 12 of described vertical movement mechanism is installed on the front end face of bearing 14, vertical Pneumatic slid platform 12 is provided with the suspension 11 protracted, wire rope rack 6 hung by described suspension 11, when bearing 14 is in different procedure position, wire rope rack 6 is in the top of corresponding casing, the size of hanging wire rope rack 6 is matched with each box sizes, ensure that hanging wire rope rack 6 can fall in casing, as Fig. 1, Fig. 2, shown in Fig. 3.
Described horizontal mobile mechanism is located in the after-frame of frame 13, comprise conveyer frames 7, jacking cylinder 8, horizontal Pneumatic slid platform 9 and horizontal guide rail 10, two jacking cylinders 8 are left, right setting, the piston rod of jacking cylinder 8 stretches out vertically upward, described horizontal Pneumatic slid platform 9 is installed on the piston rod of left end jacking cylinder 8, described horizontal guide rail 10 is installed on the piston rod of right-hand member jacking cylinder 8, described conveyer frames 7 level is located at above horizontal Pneumatic slid platform 9 and horizontal guide rail 10 and is also attached thereto (wherein respectively, conveyer frames 7 is connected with horizontal guide rail 10 by slide block), when the piston rod of jacking cylinder 8 bounces back, conveyer frames is reduced to the bearing 14 of top for 7 times, when the piston rod of jacking cylinder 8 has been stretched, conveyer frames 7 lifts bearing 14 and leaves frame 13, as Fig. 1, Fig. 2, shown in Fig. 3.
Described frame 13 corresponds to each procedure position and be provided with feeler, control Programmable Logic Controller by each feeler in conjunction with PLC and form the electrical apparatus control system of cleaning equipment, automatically realize the transhipment of wire rope rack 6 order between each operation and in each procedure position to the related process process of steel wire rope.
Steel wire rope auto-cleaning method of the present invention is by steel wire rope automatic cleaning equipment, and adopted the flushing of gasoline, clear water, Ultrasonic Cleaning, clear water rinses and hot blast oven dry five processes cleans automatically to steel wire rope, its processing step is as follows:
1, inject gasoline in described petrol tank 1, difference injected clear water in water tank I 2, Ultrasonic Cleaning case 3 and water tank II 4, the steel wire rope that need clean coils in order on wire rope rack 6.
2, bearing 14 being corresponded to petrol tank 1 is located in frame 13, is suspended on by wire rope rack 6 on the suspension 11 of vertical Pneumatic slid platform 12.
3, described electrical apparatus control system controls vertical Pneumatic slid platform 12 and declines, and wire rope rack 6 enters petrol tank 1 and is soaked in cleaning in gasoline.
4, described electrical apparatus control system controls vertical Pneumatic slid platform 12 and rises wire rope rack 6 to mention and leave petrol tank 1.
5, the piston rod of described electrical apparatus control system control jacking cylinder 8 has been stretched, and conveyer frames 7 upwards lifts bearing 14 (together with wire rope rack 6).
6, a described electrical apparatus control system level of control Pneumatic slid platform 9 mobile distance from left to right, this distance corresponds to the interval between petrol tank 1 and water tank I 2, makes bearing 14 position correspond to water tank I 2.
7, described electrical apparatus control system controls the piston rod retraction of jacking cylinder 8, and conveyer frames 7 falls and to be positioned in frame 13 by bearing 14.
8, described electrical apparatus control system level of control Pneumatic slid platform 9 right-to-left moves back to and falls back on origin-location.
9, described electrical apparatus control system controls vertical Pneumatic slid platform 12 and declines, and wire rope rack 6 enters water tank I 2 and is soaked in cleaning in clear water.
10, in water tank I 2, cleaning is complete, under electrical apparatus control system controls, repeat the 4th point ~ 9th step, makes wire rope rack 6 enter the interior cleaning of clear water of Ultrasonic Cleaning case 3.
11, under electrical apparatus control system controls, constantly the 4th point ~ the 9th step is repeated, wire rope rack 6 progressively moves to the matting of water tank II 4 and hot blast baking oven 5 and baking operation position from Ultrasonic Cleaning case 3 successively, finally realizes the automation flowing water docking of each procedure.

Claims (5)

1. steel wire rope auto-cleaning method, is characterized in that adopting the flushing of gasoline, clear water, Ultrasonic Cleaning, clear water rinses and hot blast oven dry five processes cleans automatically to steel wire rope, wherein:
1., corresponded to gasoline, clear water flushing, Ultrasonic Cleaning, clear water rinse and hot blast baking operation petrol tank (1), water tank I (2), Ultrasonic Cleaning case (3), water tank II (4) and hot blast baking oven (5) are set respectively, described five casings are in one line sequentially;
2., each casing is in the same size, and arrange the wire rope rack (6) of coupling corresponding to casing size, the steel wire rope that need clean coils in order on wire rope rack (6);
3., wire rope rack (6) horizontal mobile mechanism and vertical lifting mechanism are set;
4., described horizontal mobile mechanism by wire rope rack (6) from first operation, successively transport to next process, in each procedure position, under described vertical lifting mechanism, general who has surrendered's wire rope rack (6) falls within casing and carries out corresponding operation process, be disposed, vertical lifting mechanism rises and proposes wire rope rack (6), is transported by wire rope rack (6) by horizontal mobile mechanism to subsequent processing;
5., the described corresponding operation processing time corresponds to horizontal mobile mechanism in the time of staying of this procedure position.
2. steel wire rope auto-cleaning method according to claim 1, it is characterized in that: described horizontal mobile mechanism comprises conveyer frames (7) and jacking cylinder (8), two jacking cylinders (8) are located at conveyer frames (7) below, a jacking cylinder (8) connects conveyer frames (7) by horizontal Pneumatic slid platform (9), another jacking cylinder (8) connects conveyer frames (7) by horizontal guide rail (10), the glide direction of described horizontal Pneumatic slid platform (9), the trend of horizontal guide rail (10) is the carriage direction of wire rope rack (6), for completing wire rope rack (6) transport in five processes, described conveyer frames (7) span arranges distance corresponding to five casings, described vertical lifting mechanism comprises vertical Pneumatic slid platform (12), described vertical Pneumatic slid platform (12) is slidably mounted on bearing (14), and described wire rope rack (6) is hung on vertical Pneumatic slid platform (12) by suspension (11), two jacking cylinders (8) jacking conveyer frames simultaneously (7), conveyer frames (7) lifting support (14), horizontal Pneumatic slid platform (9) promotes conveyer frames (7) i.e. bearing (14) to subsequent processing position, jacking cylinder (8) retraction puts down bearing (14), horizontal Pneumatic slid platform (9) drives conveyer frames (7) rollback, complete the transmission of a wire rope rack (6) between two-step position, the repetitive operation of described horizontal mobile mechanism can realize wire rope rack (6) from first procedure position, the successively transport of downward one procedure position.
3. steel wire rope auto-cleaning method according to claim 2, is characterized in that: the electric-control system that the feeler that described jacking cylinder (8), the vertically orderly action of Pneumatic slid platform (12) and horizontal Pneumatic slid platform (9) are arranged by each procedure position is formed in conjunction with PLC realizes.
4. steel wire rope automatic cleaning equipment, comprise the conveyer transmitted between multiple working procedure by wire rope rack (6), it is characterized in that described multiple working procedure was respectively gasoline, clear water flushing, Ultrasonic Cleaning, clear water rinses and hot blast is dried, arrange petrol tank (1), water tank I (2), Ultrasonic Cleaning case (3), water tank II (4) and hot blast baking oven (5) respectively corresponding to each operation, described five casings are in one line sequentially; Described conveyer comprises horizontal mobile mechanism and vertical lifting mechanism:
Described horizontal mobile mechanism is located in the frame (13) on rear side of five casings, comprise conveyer frames (7), jacking cylinder (8), horizontal Pneumatic slid platform (9) and horizontal guide rail (10), described conveyer frames (7) is front, rear two ends correspond respectively to petrol tank (1) and hot blast baking oven (5), two jacking cylinders (8) are front, after be located at conveyer frames (7) bottom, described horizontal Pneumatic slid platform (9) to be installed on a jacking cylinder (8) piston rod vertically upward and to be connected with conveyer frames (7), described horizontal guide rail (10) to be installed on another jacking cylinder (8) piston rod vertically upward and to be connected with conveyer frames (7) by slide block, the glide direction of horizontal Pneumatic slid platform (9) and the trend of horizontal guide rail (10) all consistent with carriage direction,
Described vertical lifting mechanism comprises vertical Pneumatic slid platform (12) and bearing (14), described bearing (14) is seated in frame (13), described vertical Pneumatic slid platform (12) is installed on bearing (14), described wire rope rack (6) is hung on vertical Pneumatic slid platform (12) by suspension (11), and the hanging position of wire rope rack (6) corresponds to the box location of each operation;
The lift height of described jacking cylinder (8) is greater than being located highly of bearing (14).
5. steel wire rope automatic cleaning equipment according to claim 4, is characterized in that: described jacking cylinder (8), the vertically drived control of Pneumatic slid platform (12) and horizontal Pneumatic slid platform (9) are the electric-control system that the feeler arranged by each procedure position is formed in conjunction with PLC.
CN201410292597.1A 2014-06-26 2014-06-26 Steel wire rope auto-cleaning method and equipment Active CN104056803B (en)

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CN104056803B true CN104056803B (en) 2016-04-27

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Publication number Priority date Publication date Assignee Title
CN105921443B (en) * 2016-06-01 2018-06-19 张瑾 Steel wire rope automatic cleaning mechanism

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