CN103451979A - Processing method of colorful brocade fabric - Google Patents
Processing method of colorful brocade fabric Download PDFInfo
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- CN103451979A CN103451979A CN2013103857958A CN201310385795A CN103451979A CN 103451979 A CN103451979 A CN 103451979A CN 2013103857958 A CN2013103857958 A CN 2013103857958A CN 201310385795 A CN201310385795 A CN 201310385795A CN 103451979 A CN103451979 A CN 103451979A
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Abstract
The invention discloses a processing method of a colorful brocade fabric. The processing method of the colorful brocade fabric is characterized by comprising the following process steps: a, warping, b, beam dyeing, c, steaming color fixing, d, soaping, e, drying, f, shuttle weaving and g, after finishing. The processing method is characterized in that warping treatment is firstly performed on yarns and then beam dyeing is carried out to obtain beam-dyed yarns with consistent circulation law and circulation length; next, weaving is performed according to a designed style; after finishing is performed on the fabric so that the unique-style shuttle weaved fabric like colorful brocade can be obtained. The colorful brocade fabric has a multiple-color cycle, and is bright in color, smooth and fine in hand feeling, soft, slip and glutinous, and also strong in drapability; simultaneously, the colorful brocade fabric has special bright and smooth luster, moisture absorption and hand feeling that the high-grade fabric has, and also has the unique characteristic of affinity to skin.
Description
Technical field
The present invention relates to a kind of processing method of shuttle-woven fabric, specifically a kind of the warp beam yarn section of carrying out is dyed to the fabric of then through tatting, weaving a kind of novel style obtained, name is called seven bright clouds brocade fabrics.
Background technology
The color of colored shuttle-woven fabric generally adopt yarn through contaminating, section dyeing weaves and obtains or weave after fabric mode Dry Sacks such as adopting section is dyed, dip-dye, spray-painting and process and make.
Because the traditional dyeing mode is weaved front yarn dyeing, a kind of is to adopt to contaminate, the fabric integral color obtained is same, another kind is to adopt section to dye mode, existing yarn line segment dyeing technique is that the reeled yarn section is dyed, can dye aspect number of colors and all have some limitations in color interval length and a circulation, if the processing before weaving makes Yarn break will affect the gap length of color simultaneously, the whole style of broken ring fabric, tatting causes after weaving without circulation law and the in disorder phenomenon of flower type, this is that conventional section dyes can't be in the most direct reason of the enterprising enforcement use of shuttle-woven fabric.
Summary of the invention
The technical problem to be solved in the present invention is to overcome existing defect, provide can control flexibly pattern, facing material design and colour evenly, be difficult for the processing method of seven bright clouds brocade fabrics of broken end and good hand touch while weaving.
Purpose of the present invention is carried out specific implementation by the following technical programs:
A kind of processing method of seven bright cloud brocade fabrics is characterized in that: comprise following processing step,
A. warping: yarn is processed through warping, makes its uniform winding on warp beam, makes the coiling length of every one thread and elasticity in full accord;
B. through shaft part, dye: in the section of carrying out dyeing on the shaft part dyeing equipment, follow the section yarn dyeing line that the beamed yarn line segment need to be dyed to color between specific rule and given zone according to institute's weaving-pattern;
C, gas steam fixation: putting into airtight gas steam box through shaft part yarn dyeing line and carry out gas steaming fixation after dye, complete dyestuff on dye;
D, soap: the yarn after step c processes is put into to beam dyeing machine and soaped, remove unnecessary loose colour;
E, oven dry;
F, tatting are weaved: using through shaft part yarn dyeing line as warp thread, using other yarn to be weaved on loom as weft yarn, obtain the blank cloth of seven bright clouds brocade fabrics;
G. arrange afterwards: by the fabric in step f through after arrange processing, obtain the bright and beautiful fabrics of finished product seven bright clouds.
Wherein, the method for warping refers to the beaming method that is suitable for beam dyeing machine dyeing, adopts beam warping, section warping, section warping or ball warping.
Described step b dyes and is specially through shaft part, first the warp beam yarn after warping is divided into to several parts on yarn bobbin, form the unit that independently dyes, one group of dyestuff of each outside connection in dyeing unit, and the swabbing action by vavuum pump by dyestuff the suction inside, dyeing unit, outside from the warp beam yarn bobbin, run through this thread layers, complete dying on yarn.
The operation principle of dying through shaft part is: adopt arc that the warp beam yarn after warping is divided into to several parts, they can form airtight cylinder after merging, on each arc outside plate, inboard is distributed with a plurality of airtight dyeing unit by the rib besieged city, one group of dyestuff of each outside connection in dyeing unit, and the swabbing action by vavuum pump by dyestuff the suction inside, dyeing unit, outside from the warp beam yarn bobbin, run through this thread layers, and the final outflow of hole on axostylus axostyle internally, complete dying on yarn.
Section in step b is dyed color and be can be 1 ~ 10 kind.
Dyestuff 0.5% ~ 20%(owf), sodium chloride or glauber salt 10 ~ 100g/L, alkaline agent 5-20 g/L, reservehao S 10-20 g/L, urea 10-20 g/L the formula of dye liquor is:.
Dyestuff 5%(owf), sodium chloride or glauber salt 40 g/L, alkaline agent 15 g/L, reservehao S 10g/L, urea 10g/L as the preferred version of above-mentioned formula, the formula of dye liquor is:.
Described alkaline agent is preferably sodium carbonate or sodium bicarbonate.
Beneficial effect of the present invention:
Technique of the present invention is that cotton is carried out to the warping processing, then adopts the warp beam section dyeing machine yarn to be dyed to several dyeing interval or a plurality of circulation of particular cycle and flower type, then through tatting weave and after arrange and to obtain a kind of seven bright clouds brocade shuttle-woven fabrics.
First yarn is carried out to the warping processing in technique of the present invention, then carry out beam dyeing, obtain a kind of circulation law consistent with length of the cycle through shaft part yarn dyeing line, then according to design style, weaved, fabric carry out after the processing such as mercerising, typing obtaining unique style as the shuttle-woven fabric as seven bright cloud brocades.This seven bright clouds brocade fabric has the multiple color circulation, beautiful in colour, and the smooth exquisiteness of feel is soft sliding glutinous, and the strong characteristics of sense of dangling have the distinctive jade-like stone profit of high-grade fabric gloss simultaneously, and good hygroscopicity is soft, the distinct advantages of affine skin.
Emphasis of the present invention is to dye through the shaft part dyeing equipment section of carrying out arranging very neat axle yarn bobbin employing after warping, make its part be coloured to different colors, then weaved, thereby on the formation warp beam, every one thread all has identical rule and color length, be made into after fabric the fabric style that has just formed very regular interruption dyeing.
The specific embodiment
Below the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein, only for description and interpretation the present invention, is not intended to limit the present invention.
embodiment 1:
The processing method of the textile 6 look seven bright cloud brocade fabrics of a kind of 60S/2 comprises following procedure of processing:
1, warping: adopt the mode of section warping, by being wrapped on warp beam of Yarn homogeneous, obtain the on all four warp beam yarn of length and elasticity, the diameter of beamed yarn cylinder is 25cm, and length is 200cm.
2, through shaft part, dye: on the warp beam section dyeing machine, 3 arcs compositions of employing are cylindrical is coated on the warp beam yarn wherein, the dyeing unit of distribution 5cm*5cm on inwall, the rib width is 1cm, the every transversely every row of arc has 4 dyeing unit, have 33 rows on vertical, transversely 2 dyeing unit are added to a kind of dye liquor as one group, amount to 6 kinds of dye liquors, arrange successively from top to bottom, open and, obtain 6 looks through shaft part yarn dyeing line, every look length is 10cm, wherein, consisting of of dye liquor: REACTIVE DYES 0.5%(owf), glauber salt 10g/L, sodium carbonate 5g/L, urea 10g/L, reservehao S 10g/L.
3, gas steams: the yarn in 2 is placed in airtight gas digester (-tor) and carries out gas and steam fixation, and temperature is 105 ℃, and the time is 30min.
4, soap: the yarn in 3 is pushed in beam dyeing machine and soaped, remove surperficial loose colour, temperature is 95 ℃, and the time is 20min.
5, dry.
6, weave: the yarn after shaft part dyes after step 5 is dried is as warp thread, and weft yarn is 60S/2 bleaching yarn, on loom, is weaved.
7,, through fabric mercerising and typing, obtain being 6 kinds of colors of 10cm as a circulation and evenly distributed finished product 6 look seven bright clouds brocade fabrics through length upwards.
embodiment 2:
A kind of processing method of 80S/2 mercerizing thread 7 look seven bright cloud brocade fabrics comprises following procedure of processing:
1, warping: adopt the mode of section warping, the 80S/2 mercerized yarn is wrapped on warp beam uniformly, obtain the on all four warp beam yarn of length and elasticity, the diameter of beamed yarn cylinder is 25cm, and length is 200cm.
2, through shaft part, dye: on the warp beam section dyeing machine, 3 arcs compositions of employing are cylindrical is coated on the warp beam yarn wherein, the dyeing unit of distribution 5cm*5cm on inwall, the rib width is 1cm, the every transversely every row of arc has 4 dyeing unit, have 33 rows on vertical, transversely 2 dyeing unit are added to a kind of dye liquor as one group, amount to 3 kinds of dye liquors, arrange successively from top to bottom, open and, obtain 3 looks through shaft part yarn dyeing line, the length of every look is 20cm, wherein, consisting of of dye liquor: REACTIVE DYES 10%(owf), sodium chloride 50g/L, sodium carbonate 15g/L, urea 15g/L, reservehao S 10g/L.
3, gas steams: the yarn in 2 is placed in airtight gas digester (-tor) and carries out gas and steam fixation, and temperature is 110 ℃, and the time is 45min.
4, soap: the yarn in 3 is pushed in beam dyeing machine and soaped, remove surperficial loose colour, temperature is 95 ℃, and the time is 20min.
5, dry.
6, weave: the yarn after shaft part dyes after step 5 is dried is as warp thread, and weft yarn is the 80S/2 mercerized yarn, on loom, is weaved.
7,, through fabric mercerising and typing, obtain being 3 kinds of colors of 20cm as a circulation and evenly distributed finished product 3 look seven bright clouds brocade fabrics through length upwards.
embodiment 3:
A kind of processing method of 32S/1 cotton/flax 10 7 bright cloud brocade fabrics comprises following procedure of processing:
1, warping: adopt the mode of section warping, 32S/1 cotton/linen thread and yarn is wrapped on warp beam uniformly, obtain the on all four warp beam yarn of length and elasticity, the diameter of beamed yarn cylinder is 25cm, and length is 200cm.
2, through shaft part, dye: on the warp beam section dyeing machine, 3 arcs compositions of employing are cylindrical is coated on the warp beam yarn wherein, the dyeing unit of distribution 5cm*5cm on inwall, the rib width is 1cm, the every transversely every row of arc has 4 dyeing unit, have 33 rows on vertical, transversely 8 every looks in dyeing unit are added to a kind of dye liquor as one group separately, 2 of 4 remaining dyeing unit are as one group, amount to 10 kinds of dye liquors, arrange successively from top to bottom, open and, obtain 10 looks through shaft part yarn dyeing line, wherein the length of 8 colors is 5cm, two other color is all 10cm, wherein, consisting of of dye liquor: REACTIVE DYES 20%(owf), glauber salt 100g/L, sodium bicarbonate 20g/L, urea 20g/L, reservehao S 20g/L.
3, gas steams: the yarn in 2 is placed in airtight gas digester (-tor) and carries out gas and steam fixation, and temperature is 110 ℃, and the time is 45min.
4, soap: the yarn in 3 is pushed in beam dyeing machine and soaped, remove surperficial loose colour, temperature is 95 ℃, and the time is 20min.
5, dry.
6, weave: the yarn after shaft part dyes after step 5 is dried is as warp thread, and weft yarn is the 40S/1 yarn, on loom, is weaved.
7, through fabric mercerising and typing, the finished product 3 look seven bright clouds brocade fabrics that 2 kinds of colors of to obtain through length upwards be 5cm 8 kinds of colors and 10cm are arranged in order out as a circulation.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment, the present invention is had been described in detail, for a person skilled in the art, its technical scheme that still can put down in writing aforementioned each embodiment is modified, or part technical characterictic wherein is equal to replacement.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (7)
1. the processing method of bright cloud brocade fabric is characterized in that: comprise following processing step,
A. warping: yarn is processed through warping, makes its uniform winding on warp beam, makes the coiling length of every one thread and elasticity in full accord;
B. through shaft part, dye: in the section of carrying out dyeing on the shaft part dyeing equipment, follow the section yarn dyeing line that the beamed yarn line segment need to be dyed to color between specific rule and given zone according to institute's weaving-pattern;
C, gas steam fixation: putting into airtight gas steam box through shaft part yarn dyeing line and carry out gas steaming fixation after dye, complete dyestuff on dye;
D, soap: the yarn after step c processes is put into to beam dyeing machine and soaped, remove unnecessary loose colour;
E, oven dry;
F, tatting are weaved: using through shaft part yarn dyeing line as warp thread, using other yarn to be weaved on loom as weft yarn, obtain the blank cloth of seven bright clouds brocade fabrics;
G. arrange afterwards: by the fabric in step f through after arrange processing, obtain the bright and beautiful fabrics of finished product seven bright clouds.
2. a kind of processing method of seven bright clouds brocades fabrics according to claim 1, it is characterized in that: described step b dyes and is specially through shaft part, first the warp beam yarn after warping is divided into to several parts on yarn bobbin, form the unit that independently dyes, one group of dyestuff of each outside connection in dyeing unit, and the swabbing action by vavuum pump by dyestuff the suction inside, dyeing unit, outside from the warp beam yarn bobbin, run through this thread layers, complete dying on yarn.
3. a kind of processing method of seven bright clouds brocades fabrics according to claim 1, it is characterized in that: in described step a, the method for warping adopts beam warping, section warping, section warping or ball warping.
4. a kind of processing method of seven bright clouds brocades fabrics according to claim 1, it is characterized in that: it is 1 ~ 10 kind that the section in step b is dyed color.
5. a kind of processing method of seven bright clouds brocades fabrics according to claim 1, it is characterized in that: the formula that the section in step b is dyed color dye liquor used is: dyestuff 0.5% ~ 20%(owf) sodium chloride or glauber salt 5 ~ 100g/L, alkaline agent 10 ~ 20g/L, reservehao S 10 ~ 20g/L, urea 10 ~ 20g/L part.
Dyestuff 5%(owf), sodium chloride or glauber salt 40 g/L, alkaline agent 15g/L, reservehao S 10g/L, urea 10 g/L 6. a kind of processing method of seven bright clouds brocades fabrics according to claim 4, it is characterized in that: the formula that the section in step b is dyed color dye liquor used is:.
7. according to the processing method of the described a kind of seven bright cloud brocade fabrics of claim 4 or 5, it is characterized in that: described alkaline agent is sodium carbonate or sodium bicarbonate.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104562342A (en) * | 2014-12-12 | 2015-04-29 | 浙江百德纺织有限公司 | Preparation method of 12-needle high-count nep yarn |
CN105755647A (en) * | 2016-05-17 | 2016-07-13 | 南京云锦研究所有限公司 | Nanjing brocade diameter yarn weaving method |
CN108004810A (en) * | 2017-12-22 | 2018-05-08 | 雷志辉 | Hosiery yarns colouring method |
CN110067103A (en) * | 2019-04-02 | 2019-07-30 | 熊雪根 | A kind of high temperature steaming fixation dyeing and printing process |
CN113652789A (en) * | 2021-08-03 | 2021-11-16 | 信泰(福建)科技有限公司 | Woven fabric with ink-jet printing yarns, manufacturing method and vamp |
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DE3528605A1 (en) * | 1985-08-09 | 1987-02-12 | Krantz H Gmbh & Co | Dyeing beam |
CN101289777A (en) * | 2007-04-18 | 2008-10-22 | 刘林泉 | Production process for color-mixing denim and the color-mixing denim made thereby |
CN101389801A (en) * | 2006-01-13 | 2009-03-18 | 马斯特有限责任公司 | Device and process for indigo dyeing |
CN201305755Y (en) * | 2008-10-31 | 2009-09-09 | 润泰全球股份有限公司 | Space dyeing device |
CN103205904A (en) * | 2013-04-20 | 2013-07-17 | 张家港市金陵纺织有限公司 | Production technology of all-cotton yarn dyed fabric formed by beam reactive dye space-dyeing |
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2013
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3528605A1 (en) * | 1985-08-09 | 1987-02-12 | Krantz H Gmbh & Co | Dyeing beam |
CN101389801A (en) * | 2006-01-13 | 2009-03-18 | 马斯特有限责任公司 | Device and process for indigo dyeing |
CN101289777A (en) * | 2007-04-18 | 2008-10-22 | 刘林泉 | Production process for color-mixing denim and the color-mixing denim made thereby |
CN201305755Y (en) * | 2008-10-31 | 2009-09-09 | 润泰全球股份有限公司 | Space dyeing device |
CN103205904A (en) * | 2013-04-20 | 2013-07-17 | 张家港市金陵纺织有限公司 | Production technology of all-cotton yarn dyed fabric formed by beam reactive dye space-dyeing |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104562342A (en) * | 2014-12-12 | 2015-04-29 | 浙江百德纺织有限公司 | Preparation method of 12-needle high-count nep yarn |
CN105755647A (en) * | 2016-05-17 | 2016-07-13 | 南京云锦研究所有限公司 | Nanjing brocade diameter yarn weaving method |
CN105755647B (en) * | 2016-05-17 | 2017-05-31 | 南京云锦研究所有限公司 | The method for weaving of Nanjing brocade diameter yarn |
CN108004810A (en) * | 2017-12-22 | 2018-05-08 | 雷志辉 | Hosiery yarns colouring method |
CN110067103A (en) * | 2019-04-02 | 2019-07-30 | 熊雪根 | A kind of high temperature steaming fixation dyeing and printing process |
CN113652789A (en) * | 2021-08-03 | 2021-11-16 | 信泰(福建)科技有限公司 | Woven fabric with ink-jet printing yarns, manufacturing method and vamp |
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