CN201305755Y

CN201305755Y - Space dyeing device

Info

Publication number: CN201305755Y
Application number: CNU2008203026126U
Authority: CN
Inventors: 徐志漳; 蒋以平
Original assignee: Ruentex Industries Ltd
Current assignee: Ruentex Industries Ltd
Priority date: 2008-10-31
Filing date: 2008-10-31
Publication date: 2009-09-09
Anticipated expiration: 2018-10-31

Abstract

The utility model relates to a space dyeing device which at least comprises a yarn feeding device, a warping roller, a spray device, a drying device, a velocity differential roller and a yarn rolling device, wherein the spray device comprises a main body, a nozzle and a needle valve; an electromagnetic valve is arranged on a liquid supply line; the electromagnetic valve and a programmable controller are also arranged on a gas supply line; and then the programmable controller can be further combined with the electromagnetic valve, and control spray parameters comprising the control of the start of liquid supply, the time span of supply start, the interval of supply stop, the start period of nozzle, and the like are set up, then the main body connecting gas and liquid can crush and spray the gas through the nozzle according to the control spray parameters, then the needle valve controls a liquid supply switch, adjusts the liquid flow rate and adjusts the supply shape, and then yarn is sprayed for space dyeing.

Description

The spraying section is dyed device

Technical field

The utility model relates to a kind of spraying section and dyes device, especially refer to a kind of can appropriate solvent being sprayed on yarn sprayer unit, and the control spray parameters is further set dyeing condition to yarn and is formed and have rule and dye device with the spraying section of different depth colors or different colour system yarns at interval.

Background technology

Yarn dyeing is the colouring method of a kind of comparative maturity of dyeing and finishing industry, and more and more can satisfy fast-developing market to once success (Right First Time, requirement RFT) of dyeing.This yarn dyeing is before weaving yarn to be dyeed, generally be used for yarn-dyed fabric and sweater etc. or directly use yarn and sewing thread etc., its conventional thread dyeing method mainly can be divided into three classes such as hank dyeing, cheese dyeing and beam dyeing, wherein, this hank dyeing is that loose reeled yarn is immersed in the special dye vat, yet this method is the highest colouring method of a kind of cost, and is unwell to large-scale production usefulness; The yarn system of this cheese dyeing is wound on the porose bobbin, the staining jar of then many bobbins being packed into, and dye liquor circulates.Yet fluffy effect and soft degree are not as above-mentioned hank dyeing; Beam dyeing, promptly the continous mode yarn dyeing is a kind of extensive package dyeing, will make earlier before the tatting manufacturing through axle (warping), whole yarn through axle is dyeed, as associating pulp machine and the dyeing of beamed yarn wire harness dress.Owing to be, use so be suitable for tatting dyeing through axle more.

And except said method, the yarn line segment dyeing technique has appearred again recently, and can produce polychromatic yarn very neatly, produce woven, knitting and tufting products is valuable for design.

The clothing that general known technology utilizes various yarn to be made into, owing to be subject to the color and luster and the staining technique of yarn, therefore be pure color system usually, if desire on clothing, to show other pattern, then must utilize the secondary operations program to be additional on the former cloth, or implement in the printing mode.Therefore a kind of improvement structure is arranged, be with reel for yarn around forming a roll, and the section of carrying out is dyed program, with the yarn segmental dyeing, make yarn form a section color at interval, yet, its color not only distributes at random, and is rendered as masses of point-like outward appearance, and can't obtain attractive in appearance as expected.

For this reason, other has a kind of known monochromatic line yarn of doing the genealogy of law with different colours, choose a suitable length, mutual stitch, the length of each monochromatic line yarn is at least more than 200 centimeters, therefore in each zone that can knit necessarily with color line yarn, on fabric, just can form parallel lines outward appearance, yet, though this method can obtain preferable aesthetic feeling, only it is with not collinear yarn collocation, therefore expend too many manpower and material resources, be difficult to meet practicality, and the bond strength between each color line yarn also can't ensure at all, very easily have to cause taking off the yarn situation and take place, so do not have an industrial utilization; So it is required when reality is used generally can't to meet the user with the person.

The utility model content

Technical problem to be solved in the utility model is, at the prior art deficiency, provides a kind of formation to have rule and dye device with the spraying section of different depth colors or different colour system yarns at interval.

For solving the problems of the technologies described above, the technical scheme that the utility model adopted is: a kind of spraying section is dyed device, comprising:

One Yarn Feeder Device comprises a plurality of yarn metals of giving, and advances respectively for the yarn metal yarn of reeling in the outside along an operating path in order to make continuously;

One warping roller is installed in the yarn output of this Yarn Feeder Device, in order to the whole yarn of yarn through compiling;

One sprayer unit, the yarn that is installed in this warping roller is derived end, and comprises a main body, a nozzle and a needle-valve, dyes in order to liquid flux is sprayed on yarn;

One drying device is installed in the yarn output of this sprayer unit, quickens dry with required baking temperature in order to the yarn after will dyeing;

One speed differs from roller, is installed in the yarn output of this drying device, opens the thread friction of previous warping diffusing in order to different surfaces speed; And

One volume yarn feeding device, the yarn that is installed in this speed difference roller is derived end, and comprises a plurality of volume yarn metals, is wound up into individually on the volume yarn metal in order to will move and open diffusing yarn continuously.

Compared with prior art, the beneficial effect that the utility model had is: the utility model with the yarn warping after through sprayer unit, appropriate solvent is sprayed on yarn, and control spray parameters with setting yarn is dyeed, to collect in the metal mode after the yarn drying rapidly by drying device afterwards, so can form have rule at interval with the yarn of different depth colors or different colour systems.

This sprayer unit is except aforementioned body, outside the equipment such as nozzle and needle-valve, and be equiped with an electromagnetic valve on the liquid line in providing, and also be equiped with an electromagnetic valve and a Programmable Logic Controller (Programmable LogicController on the gas line in providing, PLC), therefore can be further by the combination of this Programmable Logic Controller and this electromagnetic valve, setting comprises the startup of controlling liquid atomizing, atomizing length start-up time, atomizing stops control spray parameters such as gap length and nozzle start-up period, make the main body that connects gas and liquid this control spray parameters with gas liquid be broken up sprinkling through this nozzle, and by this noticeable degree atomization of liquid switch, adjust fluid flow and adjust the atomizing shape, and then yarn is imposed the spraying section dye.

In addition, the sprayer unit that the utility model spraying section is dyed device also can use in further many group series connection, to strengthen work area; Also or many groups are in parallel uses, to adopt different control spray parameters respectively, set many group cycling conditions according to number in parallel by this.

Description of drawings

Fig. 1 is the utility model configuration diagram.

Fig. 2 is a spray nozzle device configuration diagram of the present utility model.

Label declaration:

The spraying section is dyed device 1

Yarn Feeder Device 11

Give yarn metal 111

Warping roller 12

Sprayer unit 13

Main body 131

Nozzle 132

Needle-valve 133

Drying device 14

Speed difference roller 15

Volume yarn feeding device 16

Volume yarn metal 161

Yarn 2

Electromagnetic valve

134a, 134b

Programmable Logic Controller 135

The specific embodiment

Seeing also shown in Figure 1ly, is the utility model configuration diagram.As shown in the figure: the utility model is that a kind of spraying section is dyed device, at least comprise that a Yarn Feeder Device 11, a warping roller 12, a sprayer unit 13, a drying device 14, a speed difference roller 15 and a volume yarn feeding device 16 constitute, can form yarn with rule interval and different depth colors or different colour systems.

This Yarn Feeder Device 11 comprises a plurality of yarn metals 111 of giving, and advances along an operating path in order to make the yarn 2 of respectively reeling for yarn metal 111 outsides continuously.

The yarn output that this warping roller 12 continues and is installed in this Yarn Feeder Device 11 is in order to put in order yarns through compiling with yarn 2.

This sprayer unit 13 is installed in the yarn of this warping roller 12 and derives end, and comprises a main body 131, a nozzle 132 and a needle-valve 133, dyes in order to liquid flux is sprayed on yarn 2.

This drying device 14 is installed in the yarn output of this sprayer unit 13, quickens dry with required baking temperature in order to the yarn 2 after will dyeing.

This speed difference roller 15 is installed in the yarn output of this drying device 14, opens yarn 2 frictions of previous warping diffusing in order to different surfaces speed.

This volume yarn feeding device 16 is installed in the yarn of this speed difference roller 15 and derives end, and comprises a plurality of volume yarn metals 161, is not wound up on the volume yarn metal 161 in order to will move and open 2 on diffusing yarn continuously.The above constitutes a brand-new spraying section and dyes device 1.

When the utility model used, employed yarn can adopt the cotton yarn after more than half floating, also or the yarn of tool metachromia.In a preferred embodiment, each yarn 2 of reeling for yarn metal 111 outsides in this Yarn Feeder Device 11 is advanced along an operating path, and with per second 8～400 centimeters (cm/s) speed of service that is yarn, each yarn 2 that comes to 111 operations of yarn metal is carried out warping via the warping roller 12 that is installed in the yarn output, after treating yarn 2 warpings, through this sprayer unit 13, with the spray amount of per minute 0～60 cc (c.c/min) appropriate solvent is sprayed on the yarn 2 by nozzle 132 that can gas atomization liquid and dyes, wherein the section of these yarn 2 dyeing is dyed and is spaced apart more than 0.5 centimeter.Afterwards, make the yarn 2 of dyeing dry rapidly via this drying device 14 with the baking temperature that drying modes such as cylinder (Cylinder), infrared ray or electric heating impose 80～160 ° of C by the back, then the superficial velocity of utilizing this speed difference roller 15 to be produced on dried yarn 2 again is poor, make yarn 2 frictions of previous warping open diffusing, at last will open diffusing indivedual yarns 2 dividing sinkers and be wound up on the volume yarn metal 161 and collect, so can form yarn with rule interval and different depth colors or different colour systems with the rewinding molding mode by this volume yarn feeding device 16.

Wherein, above-mentioned solvent can be stain, ion-type color-fixing agent, toner, stripping agent, pulling color agent, water-sprinkling agent, water, paste and dyestuff special sizing agent equal solvent, and the gas that above-mentioned sprayer unit 13 uses can be air.

Seeing also shown in Figure 2ly, is the utility model spray nozzle device configuration diagram.As shown in the figure: the utility model spraying section is dyed the sprayer unit 13 of device except aforementioned body 131, outside the equipment such as nozzle 132 and needle-valve 133, more be equiped with an electromagnetic valve 134a on the liquid line in providing, and also be equiped with an electromagnetic valve 134b and a Programmable Logic Controller (Programmable Logic Controller on the gas line in providing, PLC) 135, can be further by this Programmable Logic Controller 135 and this electromagnetic valve 134a, the combination of 134b, set the control spray parameters so that yarn is dyeed, wherein this control spray parameters comprises the startup of controlling liquid atomizing, atomizing length start-up time, atomizing stops gap length and nozzle start-up period.Can make the main body 131 that connects gas and liquid with gas liquid be broken up sprinkling through this nozzle 132 with this control spray parameters, and by this needle-valve 133 controlling liquid atomizing switch, adjust fluid flow and adjust the atomizing shape, and then yarn imposed to spray section dye.

In addition, the sprayer unit 13 that the utility model spraying section is dyed device also can use in further many group series connection, to strengthen work area; Also or many groups are in parallel uses, to adopt different control spray parameters respectively, set many group cycling conditions according to number in parallel by this.

In sum, the utility model is that a kind of spraying section is dyed device, can effectively improve the various shortcoming of usefulness, system with the yarn warping after through sprayer unit, appropriate solvent is sprayed on yarn, and control spray parameters with setting yarn is dyeed, to collect in the metal mode after the yarn drying rapidly by drying device afterwards, so can form have rule at interval with the yarn of different depth colors or different colour systems, and then make the generation of the present utility model can be more progressive, more practical, more meeting user institute must, really met the utility application important document, the whence proposes patent application in accordance with the law.

Claims

[claim 1] a kind of spraying section is dyed device, it is characterized in that comprising:

One Yarn Feeder Device comprises a plurality of yarn metals of giving, and advances respectively for the yarn metal yarn of reeling in the outside along an operating path in order to make continuously;

One warping roller is installed in the yarn output of this Yarn Feeder Device, in order to the whole yarn of yarn through compiling;

One sprayer unit, the yarn that is installed in this warping roller is derived end, and comprises a main body, a nozzle and a needle-valve, dyes in order to liquid flux is sprayed on yarn;

One drying device is installed in the yarn output of this sprayer unit, quickens dry with required baking temperature in order to the yarn after will dyeing;

One speed differs from roller, is installed in the yarn output of this drying device, opens the thread friction of previous warping diffusing in order to different surfaces speed; And

One volume yarn feeding device, the yarn that is installed in this speed difference roller is derived end, and comprises a plurality of volume yarn metals, is wound up into individually on the volume yarn metal in order to will move and open diffusing yarn continuously.
[claim 2] spraying section according to claim 1 is dyed device, it is characterized in that this yarn is the cotton yarn after more than half floating.
[claim 3] spraying section according to claim 1 is dyed device, it is characterized in that this yarn is the yarn of tool metachromia.
[claim 4] spraying section according to claim 1 is dyed device, it is characterized in that this liquid is the solvent of stain, ion-type color-fixing agent, toner, stripping agent, pulling color agent, water-sprinkling agent or paste.
[claim 5] spraying section according to claim 1 is dyed device, it is characterized in that this liquid is aqueous solvent.
[claim 6] spraying section according to claim 1 is dyed device, it is characterized in that this liquid is the solvent of dyestuff special sizing agent.
[claim 7] spraying section according to claim 1 is dyed device, it is characterized in that this sprayer unit is organized series connection more.
[claim 8] spraying section according to claim 1 is dyed device, it is characterized in that this sprayer unit is organized parallel connection more and used different control spray parameters respectively.
[claim 9] spraying section according to claim 1 is dyed device, it is characterized in that this sprayer unit comprises two electromagnetic valves and a Programmable Logic Controller, by the combination of this Programmable Logic Controller and this electromagnetic valve, sets the control spray parameters yarn is dyeed.