CN103434077B - The production method of automatic mechanical hand production line and equipment - Google Patents
The production method of automatic mechanical hand production line and equipment Download PDFInfo
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- CN103434077B CN103434077B CN201310307174.8A CN201310307174A CN103434077B CN 103434077 B CN103434077 B CN 103434077B CN 201310307174 A CN201310307174 A CN 201310307174A CN 103434077 B CN103434077 B CN 103434077B
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Abstract
The invention discloses the production method of automatic mechanical hand production line: tool (imbed and take out) 1) is set; 2) manipulator is set, tool is installed on a robotic arm; 3) cradle being set, putting on cradle by needing the product of processing; 4) adapting table is set; 5) control system is set; 6) to 10) control system control manipulator, cradle, tool, adapting table co-ordination, realize product post forming preparation.Additionally provide the equipment implementing the method.Not changing on manipulator, adapting table existing mechanism basis, just can realize manipulator autofeed, imbedding mould secondary shaping, discharging dislocation precalculated position.Simple and reasonable, safety and stability, manipulator and tool compatibility can be realized by Systematical control, meet specialities post forming, realize manipulator and replace manual type, efficiency high speed is fast, improves production efficiency and product percent of pass, reduce labour intensity, improve the security of operating personnel.
Description
Technical field
The present invention relates to automated manufacturing technical field, particularly a kind of production method of automatic mechanical hand production line and equipment, realize the automation post forming of processed product casing.
Background technology
Current processed product casing generally will carry out post forming preparation, and traditional mode of production is artificial and mechanical bond, high and lavish labor on to the operation of workman.Traditional device structure is complicated, poor stability, but also relies on artificial, can not realize automation, has the deficiencies such as the low and potential safety hazard of effect.
Summary of the invention
For the above-mentioned deficiency of prior art, the object of the invention is to, a kind of production method and equipment of automatic mechanical hand production line are provided, be combined with tool to realize manipulator, replace traditional manual type, efficiency high speed is fast, improves production efficiency and product percent of pass, reduce labour intensity, improve the security of operating personnel.
For achieving the above object, technical scheme provided by the invention is:
A production method for automatic mechanical hand production line, is characterized in that, it comprises the steps:
1) arrange a cradle, this cradle is provided with a feeding positioning table, realizes processed product casing to put on this feeding positioning table, and realizes the conversion of this feeding positioning table between blowing district, Liang Ge district, feed zone by guide rail and cylinder;
2) tool is set, this tool comprises imbeds mechanism and a unloading device, and imbed mechanism and realize processed product casing to imbed in plastic mould, it is shaping to carry out second time, unloading device realizes the processed product casing after second time is shaping to take out, and delivers to subsequent processing;
3) manipulator is set, tool is installed on a robotic arm, realizes from feeding cradle by the service behaviour of this manipulator and tool, imbed in plastic mould that to carry out second time shaping, and shapingly for the second time rear product to be taken out;
4) arrange an adapting table, the unloading device realizing tool delivers to adapting table take out second time shaped article in plastic mould after, and then passs and receive on low side workbench;
5) arrange a control system, this control system is connected with cradle, manipulator, tool, adapting table, and controls whole job step;
6) control system is started;
7) manipulator drives tool, gets processed product shell, then deliver to injection machine and imbed in plastic mould by the mechanism that imbeds of tool from cradle;
8) the processed product shell in plastic mould carries out in the shaping process of second time, and manipulator drives tool, again gets processed product shell from cradle by the mechanism that imbeds of tool;
9) the processed product shell in plastic mould complete second time shaping after, manipulator drives tool, by the unloading device of tool take out in plastic mould second time shaping after product, then the processed product shell imbedded in mechanism is imbedded in plastic mould;
10) manipulator drives tool, by the unloading device of tool, the product after shaping for the second time of taking out in plastic mould is delivered to adapting table, and then passs and receive on low side workbench;
11) step 7) is repeated to 10), enter next round production cycle.
Described step 1) specifically comprises the following steps: according to structure and the resemblance of the required processed product casing imbedded, arrange the cradle that can make the accurate feeding of operator safety blowing, tool; This cradle comprises a circulation to the feeding positioning table of tool feeding and by fixed station fixing for feeding positioning table, and fixed station is provided with guide rail and cylinder, realizes the conversion of feeding positioning table between blowing district, Liang Ge district, feed zone;
Affiliated step 2) specifically comprise the following steps: according to required structure and the resemblance of imbedding processed product casing, a tool is set; This tool comprises imbeds mechanism and a unloading device; It also comprises a jig plate, mechanism will be imbedded and unloading device is fixed on jig plate side by side, jig plate one end is connected and fixed by side appearance group and manipulator simultaneously, realizes tool energy flip angle, thus corresponding with the operating angle of feed frame, plastic mould, adapting table.Describedly imbed organization establishes one guide plate fixed head, be connected with jig plate with flange-type bearing by guide rod; Arrange a guide plate, this guide plate is fixed on guiding fixed head one front, thus mechanism is imbedded in realization and processed product casing is precisely fitted and separates; Four groups of suckers being set in imbedding in mechanism, realizing drawing and decontroling action, reaching the clamping action of casing towards processed products, four groups of little armful of tool cylinders are set simultaneously, realize when processed product casing being imbedded plastic mould, carrying out sizing location.Described unloading device arranges the adjustable aluminum strip in a trough of belt position, and gold utensil is fixed; One taking-up fixed head is set, connects and fix described jig plate and aluminum strip; Sucker is set on aluminum strip, finished product is drawn or decontrols action.
The production method of above-mentioned automatic mechanical hand production line, its concrete steps are as follows:
(1) switch on power, initialize control system, according to coordinate position and the manipulator run action state used of the plastic mould pre-set with debug, cradle, adapting table, input corresponding control instruction;
(2) manipulator starts, and drive above tool dislocation cradle, what make tool imbeds mechanism just to cradle feed zone;
(3) operating personnel are placed into processed product casing the feeding positioning table of cradle, then feeding positioning table are moved to the feed zone of cradle;
(4) manipulator moves downward, and the sucker and the processed product casing that make to imbed mechanism are fitted; The sucker imbedding mechanism towards processed products casing carries out sucking action; Manipulator drives tool, the processed product casing drawn is moved upward, then delivers to directly over injection machine;
(5) manipulator control system, control side appearance group drives tool to turn over and turn 90 degrees, make to imbed mechanism and parallel with the dynamic model face of plastic mould; Manipulator drives tool to move downward, and what run to tool imbeds the mechanism position relative with moving mould of plastic mould face; By manipulator behavior, being led by guide pillar imbedding mechanism, just core rod face being pasted into steering handle processed product casing along moving mould of plastic mould face; Imbed mechanism's sucker to start, air-breathing is closed; Imbed mechanism's little armful of tool cylinder to start, processed product casing is headed into plastic mold in-core, ensure that the complete and core rod of processed product casing is mediated; Manipulator is up, injection machine matched moulds, then carry out processed product casing second time shaping;
(6) manipulator drives tool again above dislocation cradle, and runs to and imbed mechanism and align cradle feed zone;
(7) after in first time, processed product casing stock gives tool, cradle positioning table automatically returns to cradle blowing district, and operating personnel place product at once again;
(8) after cradle provides the complete signal of feeding, manipulator moves downward, by cradle guide pillar accurate positioning; The sucker imbedding mechanism is made to touch processed product casing; Imbed mechanism's sucker to start, casing sucking action towards processed products;
(9) manipulator drives tool to move upward, and drives tool to turn over and turn 90 degrees, make the dynamic model face imbedding mechanism and plastic mould opposing parallel, wait for injection moulding machine mould open by side appearance group;
(10), after injection moulding machine mould open, manipulator drives tool to come downwards to unloading device and core rod just to direction; The sucker of unloading device is touched the product after post forming; Unloading device sucker starts, and draws the product after plastic mould post forming;
(11) after the product after tool taking-up post forming, manipulator drives tool to move downward, and ensures to imbed mechanism just to core rod, by manipulator, the processed product casing imbedding mechanism's absorption is pasted into core rod face; Imbed mechanism's sucker to start, air-breathing is closed; Imbed mechanism's little armful of tool cylinder to start, processed product casing is headed into plastic mold in-core, ensure that the complete and core rod of processed product casing is mediated; Manipulator is up, injection machine matched moulds, then carry out product second time shaping;
(12) manipulator is up, is driven tool to turn over and turn 90 degrees to keep parallel to the ground by side appearance group; Manipulator drives tool to run to above adapting table, places the product after post forming; Molding machine is closed into the injection moulding action of next round simultaneously;
(13), after manipulator discharges product, the feed zone of cradle is moved to;
(14) repeat step (3) and carry out next round circulation to (13).
The equipment of the production method of the automatic mechanical hand production line described in realization, is characterized in that: it comprises a manipulator, a cradle, a tool and an adapting table; Described cradle is provided with a feeding positioning table, and realizes the conversion of this feeding positioning table between blowing district, Liang Ge district, feed zone by guide rail and cylinder; Described tool is installed on a robotic arm by side appearance group, its be included in jig plate is arranged side by side imbed mechanism and unloading device.
Described cradle comprises blowing district, feed zone, and the conversion in Liang Ge district is completed by guide rail and cylinder, and cradle also comprises fixed station, location-plate, guide rod; Guide rail connected positioning plate, location-plate vertically loads onto guide rod, fixed station is installed universal wheel, pin cup.
The described mechanism that imbeds is provided with a guide plate fixed head, is connected with flange-type bearing by guide rod with jig plate; Be provided with a guide plate, this guide plate is fixed on guiding fixed head one front; Be provided with four groups of suckers and four groups of little armful of tool cylinders; Described unloading device is provided with the adjustable aluminum strip in a trough of belt position, and gold utensil is fixed; Be provided with a taking-up fixed head, connect and fix described jig plate and aluminum strip; Be provided with four groups of suckers and take out cylinder.
Described adapting table comprises product tray, upper and lower air cylinders and triangle pedestal.
The invention has the advantages that: method and apparatus provided by the invention, not changing on manipulator, adapting table existing mechanism basis, just can realize manipulator autofeed, imbedding mould secondary shaping, discharging dislocation precalculated position; Apparatus for production line configuration of the present invention rationally, safety and stability, by Systematical control energy item and manipulator jig compatibility, meet specialities post forming, realize manipulator and replace manual type, efficiency high speed is fast, improves production efficiency and product percent of pass, reduce labour intensity, improve the security of operating personnel.
Below in conjunction with accompanying drawing and detailed description of the invention, the present invention is further described.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment of the present invention equipment;
Fig. 2 is the A portion partial schematic diagram of Fig. 1;
Fig. 3 is the structural representation of tool;
Fig. 4 is that tool imbeds schematic diagram;
Fig. 5 is that tool takes out schematic diagram;
Fig. 6 is side appearance group structural representation;
In figure: 1. cradle; 11. feeding positioning tables; 12. guide rails; 13. cylinders; 14. fixed stations;
2. tool; 21. imbed mechanism; 211. imbed sucker; 212. little armfuls of tool cylinders;
22. unloading devices; 221. aluminum strip; 222. gold utensil; 223. take out sucker; 224. take out cylinder;
23. jig plates; 3. adapting table; 31. product trays; 32. upper and lower air cylinders; 33. triangle pedestals;
4. low side workbench; 5. side appearance group; 51. side appearance cylinders; 52. side appearance returning face plates.
Detailed description of the invention
See Fig. 1 ~ Fig. 6, the production method of the automatic mechanical hand production line that the present embodiment provides, it comprises the steps:
1) arrange a cradle 1, this cradle is provided with a feeding positioning table 11, realizes processed product casing to put on this feeding positioning table, and realizes the conversion of this feeding positioning table between blowing district, Liang Ge district, feed zone by guide rail 12 and cylinder 13; Processed product casing described in the present embodiment is notebook casing.
2) tool 2 is set, this tool comprises imbeds mechanism 21 and a unloading device 22, imbed mechanism 21 to realize processed product casing to imbed in plastic mould, carry out second time shaping, unloading device 22 realizes the processed product casing after second time is shaping to take out, and delivers to subsequent processing;
3) manipulator is set, tool 2 is installed on a robotic arm, realize feeding from cradle 1 by the service behaviour of this manipulator and tool 2, imbed in plastic mould that to carry out second time shaping, and second time is shaping rear product is taken out;
4) arrange an adapting table 3, the unloading device 22 realizing tool delivers to adapting table 3 take out second time shaped article in plastic mould after, and then passs and receive on low side workbench 4;
5) arrange a control system, this control system is connected with cradle 1, manipulator, tool 2, adapting table 3, and controls whole job step;
6) control system is started;
7) manipulator drives tool 2, gets processed product shell, then deliver to injection machine and imbed in plastic mould by the mechanism 21 that imbeds of tool 2 from cradle 1;
8) the processed product shell in plastic mould carries out in the shaping process of second time, and manipulator drives tool 2, again gets processed product shell from cradle by the mechanism 21 that imbeds of tool 2;
9) the processed product shell in plastic mould complete second time shaping after, manipulator drives tool 2, by the unloading device 22 of tool 2 take out in plastic mould second time shaping after product, then the processed product shell imbedded in mechanism 21 is imbedded in plastic mould;
10) manipulator drives tool 2, by the unloading device 22 of tool 2, the product after shaping for the second time of taking out in plastic mould is delivered to adapting table 3, and then passs and receive on low side workbench 4;
11) step 7) is repeated to 10), enter next round circulation.
Described step 1) specifically comprises the following steps: according to structure and the resemblance of the required processed product casing imbedded, arrange the cradle 1 that can make the accurate feeding of operator safety blowing, tool; This cradle 1 comprises a circulation to the feeding positioning table 11 of tool feeding and a fixed station 14 fixed by feeding positioning table 11, and fixed station is provided with guide rail 12 and cylinder 13, realizes the conversion of feeding positioning table 11 between blowing district, Liang Ge district, feed zone;
Affiliated step 2) specifically comprise the following steps: according to required structure and the resemblance of imbedding processed product casing, one tool 2 is set, realize the taking-up of processed product casing, the precisely clamping on feed frame 1, precisely imbed in plastic mould, and in plastic mould, take out the product after post forming and deliver to adapting table 3; This tool 2 comprises one and the processed product casing on feeding positioning table 11 can be clamped and imbed imbedding mechanism 21 and and finished product can be clamped and take out from plastic mold in plastic mould, and is placed into the unloading device 22 of adapting table 3; It also comprises a jig plate 23, mechanism 21 will be imbedded and unloading device 22 is fixed on jig plate 23 side by side, jig plate 23 one end is connected and fixed by side appearance group 5 and manipulator simultaneously, realize tool 2 energy flip angle, thus corresponding with the operating angle of feed frame 1, plastic mould, adapting table 3.The described mechanism 21 that imbeds arranges a guide plate fixed head, is connected with flange-type bearing by guide rod with jig plate 23; Arrange a guide plate, this guide plate is fixed on guiding fixed head one front, thus mechanism 21 is imbedded in realization and processed product casing is precisely fitted and separates; Mechanism 21 arranges four groups imbed sucker 211 in imbedding, realize drawing and decontroling action, reach the clamping action of casing towards processed products, four groups of little armful of tool cylinders 212 are set simultaneously, realize when processed product casing being imbedded plastic mould, carrying out sizing and locate.Described unloading device 22 arranges the adjustable aluminum strip 221 in a trough of belt position, and gold utensil 222 is fixed; One taking-up fixed head is set, connects and fix described jig plate 23 and aluminum strip 221; Arrange on aluminum strip 221 and take out sucker 223, finished product drawn or decontrols action, realizing finished product clamping effect.
Above-mentioned manipulator, cradle 1, tool 2, adapting table 3 coordinate production method automatically, its concrete steps are as follows: (1) switches on power, initialize control system, according to coordinate position and the manipulator run action state used of the plastic mould pre-set with debug, cradle 1, adapting table 4, input corresponding control instruction;
(2) manipulator starts, and drive above tool 2 dislocation cradle 1, what make tool 2 imbeds mechanism 21 just to cradle 1 feed zone;
(3) operating personnel are placed into processed product casing the feeding positioning table 11 of cradle 1, then feeding positioning table 11 are moved to the feed zone of cradle 1;
(4) manipulator moves downward, and the sucker and the processed product casing that make to imbed mechanism 21 are fitted; The sucker 211 imbedding mechanism 21 towards processed products casing carries out sucking action; Manipulator drives tool 2, the processed product casing drawn is moved upward, then delivers to directly over injection machine;
(5) manipulator control system, control side appearance group 5 drives tool 2 to turn over and turn 90 degrees, make to imbed mechanism 21 and parallel with the dynamic model face of plastic mould; Manipulator drives tool 2 to move downward, and what run to tool 2 imbeds mechanism 21 position relative with moving mould of plastic mould face; By manipulator behavior, being led by guide pillar imbedding mechanism 21, just core rod face being pasted into steering handle processed product casing along moving mould of plastic mould face; Imbed mechanism 21 sucker 211 to start, air-breathing is closed; Imbed mechanism's 21 little armfuls of tool cylinders 212 to start, processed product casing headed into plastic mold in-core, ensure processed product casing completely and core rod mediate; Manipulator is up, injection machine matched moulds, then carry out processed product casing second time shaping;
(6) manipulator drives tool 2 again above dislocation cradle 1, and runs to and imbed mechanism 21 and align cradle 1 feed zone;
(7) after in first time, processed product casing stock gives tool 2, cradle positioning table 11 automatically returns to cradle 1 blowing district, and operating personnel place product at once again;
(8) after cradle 1 provides the complete signal of feeding, manipulator moves downward, by cradle 1 guide pillar accurate positioning; The sucker 211 imbedding mechanism is made to touch processed product casing; Imbed mechanism's sucker 211 to start, towards processed products casing sucking action;
(9) manipulator drives tool 2 to move upward, and drives tool 2 to turn over turn 90 degrees by side appearance group 5, makes to imbed mechanism 21 opposing parallel with the dynamic model face of plastic mould, waits for injection moulding machine mould open;
(10), after injection moulding machine mould open, manipulator drives tool 2 to come downwards to unloading device 22 with core rod just to direction; The sucker 223 of unloading device 2 is touched the product after post forming; Unloading device sucker 223 starts, and draws the product after plastic mould post forming;
(11) after tool 2 takes out the product after post forming, manipulator drives tool 2 to move downward, and ensures to imbed mechanism 21 just to core rod, is pasted into core rod face by manipulator imbedding the processed product casing that mechanism 21 draws; Imbed mechanism's sucker 211 to start, air-breathing is closed; Imbed mechanism's little armful of tool cylinder 222 to start, processed product casing headed into plastic mold in-core, ensure processed product casing completely and core rod mediate; Manipulator is up, injection machine matched moulds, then carry out product second time shaping;
(12) manipulator is up, is driven tool 2 to turn over and turn 90 degrees to keep parallel to the ground by side appearance group 5; Manipulator drives tool 2 to run to above adapting table 3, places the product after post forming; Molding machine is closed into the injection moulding action of next round simultaneously;
(13), after manipulator discharges product, the feed zone of cradle 1 is moved to;
(14) repeat step (3) and carry out next round circulation to (13).
Manipulator described in realization, cradle 1, tool 2, adapting table 3 coordinate the equipment of production method automatically, and it comprises a manipulator, cradle 1, tool 2 and an adapting table 3; Described cradle 1 is provided with a feeding positioning table 11, and realizes the conversion of this feeding positioning table 11 between blowing district, Liang Ge district, feed zone by guide rail 12 and cylinder 13; Described tool 2 is installed on a robotic arm by side appearance group 5, its be included in jig plate 23 is arranged side by side imbed mechanism 21 and unloading device 22.
Described side appearance group 5 comprises side appearance cylinder 51, side appearance returning face plate 52, side appearance flip piece, and tool is connected with side appearance group by side appearance returning face plate 52, and manipulator is connected with the side appearance upset cylinder 51 of side appearance group.In each accompanying drawing, manipulator omits, and existing various multi-spindle machining hand is all applicable.
Described cradle 1 comprises blowing district, feed zone, and the conversion in Liang Ge district is completed by guide rail 12 and cylinder 13, and cradle 1 also comprises fixed station 14, location-plate, guide rod; Guide rail connected positioning plate, location-plate vertically loads onto guide rod, fixed station is installed universal wheel, pin cup.
The described mechanism 21 that imbeds is provided with a guide plate fixed head, is connected with flange-type bearing by guide rod with jig plate; Be provided with a guide plate, this guide plate is fixed on guiding fixed head one front; Be provided with four groups of suckers 211 and four groups of little armful of tool cylinders 212.In addition, little armful of tool cylinder, air cylinder fixed plate, cylinder fixed block, product push pedal, sucker, copperhead gold utensil and flange linear bearing, positioning and guiding pin is imbedded; The piston rod of four little armful of tool cylinders is fixed in product push pedal, and the other end is fixed in air cylinder fixed plate, air cylinder fixed plate is fixed four guide rods, connects cylinder fixed block and jig plate.
Described unloading device 22 is provided with the adjustable aluminum strip 221 in a trough of belt position, and gold utensil 222 is fixed; Be provided with a taking-up fixed head, connect and fix described jig plate 23 and aluminum strip 221; Be provided with four groups of suckers 223 and take out cylinder 224.In addition, described unloading device comprises tool aluminum strip, standard gold utensil, takes out sucker and take out cylinder; Gold utensil, sucker are fixed on tool aluminum strip, take out cylinder connection fixture aluminum strip.
Described adapting table 3 comprises product tray 31, upper and lower air cylinders 32 and triangle pedestal 33.This structural design, facilitates the adjustment of adapting table, and firmly.In addition, described equipment also comprises a low side workbench 4, tool hand-motion tool, by the unloading device of tool, the product after shaping for the second time of taking out in plastic mould is delivered to adapting table, and then passs and receive on low side workbench.
Method and apparatus provided by the invention, not changing on manipulator, adapting table existing mechanism basis, just can realize manipulator autofeed, imbedding mould secondary shaping, discharging dislocation precalculated position.Simple and reasonable, safety and stability, by Systematical control energy item and manipulator jig compatibility, meet specialities post forming, realize manipulator and replace manual type, efficiency high speed is fast, improves production efficiency and product percent of pass, reduce labour intensity, improve the security of operating personnel.In addition, this method and equipment are applicable to processed product casing incessantly, only need make trickle adjustment to tool, can also be used for other similar products.
The present invention is not limited to above-mentioned embodiment, adopts the step identical or approximate with the above embodiment of the present invention and structure, and the production method of other automatic mechanical hand production lines obtained and equipment, all within protection scope of the present invention.
Claims (10)
1. a production method for automatic mechanical hand production line, is characterized in that, it comprises the steps:
1) arrange a cradle, this cradle is provided with a feeding positioning table, realizes processed product casing to put on this feeding positioning table, and realizes the conversion of this feeding positioning table between blowing district, Liang Ge district, feed zone by guide rail and cylinder;
2) tool and side appearance group are set, this tool comprises imbeds mechanism and a unloading device, imbed mechanism to realize processed product casing to imbed in plastic mould, it is shaping to carry out second time, and unloading device realizes the processed product casing taking-up after shaping for the second time; This side appearance group comprises side appearance cylinder, side appearance returning face plate and side appearance flip piece, and this tool is connected with side appearance group by side appearance returning face plate, and delivers to subsequent processing;
3) manipulator is set, tool is installed on a robotic arm, realizes from feeding cradle by the service behaviour of this manipulator and tool, imbed in plastic mould that to carry out second time shaping, and shapingly for the second time rear product to be taken out;
4) arrange an adapting table, the unloading device realizing tool delivers to adapting table take out second time shaped article in plastic mould after, and then passs and receive on low side workbench;
5) arrange a control system, this control system is connected with cradle, manipulator, tool, adapting table, and controls whole job step;
6) control system is started;
7) manipulator drives tool, gets processed product shell, then deliver to injection machine and imbed in plastic mould by the mechanism that imbeds of tool from cradle;
8) the processed product shell in plastic mould carries out in the shaping process of second time, and manipulator drives tool, again gets processed product shell from cradle by the mechanism that imbeds of tool;
9) the processed product shell in plastic mould complete second time shaping after, manipulator drives tool, by the unloading device of tool take out in plastic mould second time shaping after product, then the processed product shell imbedded in mechanism is imbedded in plastic mould;
10) manipulator drives tool, by the unloading device of tool, the product after shaping for the second time of taking out in plastic mould is delivered to adapting table, and then passs and receive on low side workbench;
11) step 7 is repeated) to 10), enter next round production cycle.
2. the production method of automatic mechanical hand production line according to claim 1, is characterized in that, described step 1) specifically comprise the following steps:
According to structure and the resemblance of the required processed product casing imbedded, the cradle that can make the accurate feeding of operator safety blowing, tool is set; This cradle comprises a circulation to the feeding positioning table of tool feeding and by fixed station fixing for feeding positioning table, and fixed station is provided with guide rail and cylinder, realizes the conversion of feeding positioning table between blowing district, Liang Ge district, feed zone.
3. the production method of automatic mechanical hand production line according to claim 1, is characterized in that: affiliated step 2) specifically comprise the following steps:
According to required structure and the resemblance of imbedding processed product casing, a tool is set; This tool comprises imbeds mechanism and a unloading device; It also comprises a jig plate, mechanism will be imbedded and unloading device is fixed on jig plate side by side, jig plate one end is connected and fixed by side appearance group and manipulator simultaneously, realizes tool energy flip angle, thus corresponding with the operating angle of cradle, plastic mould, adapting table.
4. the production method of automatic mechanical hand production line according to claim 3, is characterized in that, affiliated step 2) further comprising the steps of:
Describedly imbed organization establishes one guide plate fixed head, be connected with jig plate with flange-type bearing by guide rod; Arrange a guide plate, this guide plate is fixed on guide plate fixed head one front, thus mechanism is imbedded in realization and processed product casing is precisely fitted and separates; Four groups of suckers being set in imbedding in mechanism, realizing drawing and decontroling action, reaching the clamping action of casing towards processed products, four groups of little armful of tool cylinders are set simultaneously, realize when processed product casing being imbedded plastic mould, carrying out sizing location.
5. the production method of the automatic mechanical hand production line according to claim 3 or 4, is characterized in that, described step 2) further comprising the steps of:
Described unloading device arranges the adjustable aluminum strip in a trough of belt position, and gold utensil is fixed; One taking-up fixed head is set, connects and fix described jig plate and aluminum strip; Sucker is set on aluminum strip, finished product is drawn or decontrols action.
6. the using method of the automatic mechanical hand production line of production method production according to claim 5, it is characterized in that, its concrete steps are as follows:
(1) switch on power, initialize control system, according to coordinate position and the manipulator run action state used of the plastic mould pre-set with debug, cradle, adapting table, input corresponding control instruction;
(2) manipulator starts, and drive above tool dislocation cradle, what make tool imbeds mechanism just to cradle feed zone;
(3) operating personnel are placed into processed product casing the feeding positioning table of cradle, then feeding positioning table are moved to the feed zone of cradle;
(4) manipulator moves downward, and the sucker and the processed product casing that make to imbed mechanism are fitted; The sucker imbedding mechanism towards processed products casing carries out sucking action; Manipulator drives tool, the processed product casing drawn is moved upward, then delivers to directly over injection machine;
(5) manipulator control system, control side appearance group drives tool to turn over and turn 90 degrees, make to imbed mechanism and parallel with the dynamic model face of plastic mould; Manipulator drives tool to move downward, and what run to tool imbeds the mechanism position relative with moving mould of plastic mould face; By manipulator behavior, being led by guide pillar imbedding mechanism, just core rod face being pasted into steering handle processed product casing along moving mould of plastic mould face; Imbed mechanism's sucker to start, air-breathing is closed; Imbed mechanism's little armful of tool cylinder to start, processed product casing is headed into plastic mold in-core, ensure that the complete and core rod of processed product casing is mediated; Manipulator is up, injection machine matched moulds, then carry out processed product casing second time shaping;
(6) manipulator drives tool again above dislocation cradle, and runs to and imbed mechanism and align cradle feed zone;
(7) after in first time, processed product casing stock gives tool, cradle positioning table automatically returns to cradle blowing district, and operating personnel place product at once again;
(8) after cradle provides the complete signal of feeding, manipulator moves downward, by cradle guide pillar accurate positioning; The sucker imbedding mechanism is made to touch processed product casing; Imbed mechanism's sucker to start, casing sucking action towards processed products;
(9) manipulator drives tool to move upward, and drives tool to turn over and turn 90 degrees, make the dynamic model face imbedding mechanism and plastic mould opposing parallel, wait for injection moulding machine mould open by side appearance group;
(10), after injection moulding machine mould open, manipulator drives tool to come downwards to unloading device and core rod just to direction; The sucker of unloading device is touched the product after post forming; Unloading device sucker starts, and draws the product after plastic mould post forming;
(11) after the product after tool taking-up post forming, manipulator drives tool to move downward, and ensures to imbed mechanism just to core rod, by manipulator, the processed product casing imbedding mechanism's absorption is pasted into core rod face; Imbed mechanism's sucker to start, air-breathing is closed; Imbed mechanism's little armful of tool cylinder to start, processed product casing is headed into plastic mold in-core, ensure that the complete and core rod of processed product casing is mediated; Manipulator is up, injection machine matched moulds, then carry out product second time shaping;
(12) manipulator is up, is driven tool to turn over and turn 90 degrees to keep parallel to the ground by side appearance group; Manipulator drives tool to run to above adapting table, places the product after post forming; Injection machine is closed into the injection moulding action of next round simultaneously;
(13), after manipulator discharges product, the feed zone of cradle is moved to;
(14) repeat step (3) and carry out next round circulation to (13).
7. realize an automatic mechanical hand apparatus for production line for using method described in the described production method of one of claim 1 to 5 and claim 6, it is characterized in that: it comprises a manipulator, a cradle, a tool, side appearance group and an adapting table; Described cradle is provided with a feeding positioning table, and realizes the conversion of this feeding positioning table between blowing district, Liang Ge district, feed zone by guide rail and cylinder; Described side appearance group comprises side appearance cylinder, side appearance returning face plate and side appearance flip piece, described tool is connected with side appearance group by side appearance returning face plate, the side appearance upset cylinders of described manipulator and side appearance group connects, then described tool is installed on a robotic arm by this side appearance group, its be included in jig plate is arranged side by side imbed mechanism and unloading device.
8. automatic mechanical hand apparatus for production line according to claim 7, is characterized in that: described cradle comprises blowing district, feed zone, the conversion in Liang Ge district is completed by guide rail and cylinder, and cradle also comprises fixed station, location-plate, guide rod; Guide rail connected positioning plate, location-plate vertically loads onto guide rod, fixed station is installed universal wheel, pin cup.
9. automatic mechanical hand apparatus for production line according to claim 7, is characterized in that: described in imbed mechanism and be provided with a guide plate fixed head, be connected with jig plate with flange-type bearing by guide rod; Be provided with a guide plate, this guide plate is fixed on guide plate fixed head one front; Be provided with four groups of suckers and four groups of little armful of tool cylinders; Described unloading device is provided with the adjustable aluminum strip in a trough of belt position, and gold utensil is fixed; Be provided with a taking-up fixed head, connect and fix described jig plate and aluminum strip; Be provided with four groups of suckers and take out cylinder.
10. automatic mechanical hand apparatus for production line according to claim 7, is characterized in that: described adapting table comprises product tray, upper and lower air cylinders and triangle pedestal.
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Address after: 523000 Guangdong city of Dongguan province Dalang Zhen Sha Bu Cun Sha Fu Road No. 83 Applicant after: GUANGDONG BOLANGTE INTELLIGENT EQUIPMENT CO., LTD. Address before: 523000 Guangdong city of Dongguan province Dalang Zhen Sha Bu Cun Sha Fu Road No. 83 Applicant before: Dongguan Bolangte Automation Technology Co., Ltd. |
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Address after: 523000 Guangdong city of Dongguan province Dalang Zhen Sha Bu Cun Sha Fu Road No. 83 Patentee after: Bronte robotics, Inc Address before: 523000 Guangdong city of Dongguan province Dalang Zhen Sha Bu Cun Sha Fu Road No. 83 Patentee before: GUANGDONG BOLANGTE INTELLIGENT EQUIPMENT Co.,Ltd. |