CN203722042U - An earphone pin cutting machine - Google Patents
An earphone pin cutting machine Download PDFInfo
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- CN203722042U CN203722042U CN201420011969.4U CN201420011969U CN203722042U CN 203722042 U CN203722042 U CN 203722042U CN 201420011969 U CN201420011969 U CN 201420011969U CN 203722042 U CN203722042 U CN 203722042U
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- blanking machine
- earphone contact
- earphone
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Abstract
Description
技术领域technical field
本实用新型涉及耳机零件加工领域,特别是涉及一种耳机插针下料机。The utility model relates to the field of earphone parts processing, in particular to an earphone pin blanking machine.
背景技术Background technique
现有技术中,在耳机生产的过程中,耳机的插脚在成型之前一般要套设几个环套之类的零件,通常的做法是设置一个预备放料的塑胶板上,板上有很多个可刚好放置进设定数量的环套的小孔,小孔的深度设置可以方便再将环套拿出,然后通过人工一个一个环套套在一起,然后再将多组套在一起的环套拿给塑胶注塑成型的工人,工人将多组环套放进模具中,一般模具为放置16个以上环套零件,然后再将模具放入注塑成型机里面射胶成型为耳机带的插针。这样的工序很费人工,而且要求很细致,特别是成型工人需要把放入塑胶板上的环套零件再拿出,因为小孔很小,不容易对准,而且环套的零件很容易脱出,很容易操作失误,通常为了更有效率,在注塑环节都配有两个成型工人,一个将塑胶板上的环套零件取出放入模具中,然后另一个工人负责把模具放入成型机里面成型,费人工,效率也不高。In the prior art, in the process of earphone production, the pins of the earphone generally need to be covered with several parts such as rings before molding. It can just be placed into the small holes of the set number of rings. The depth of the small holes can be set to facilitate the removal of the rings, and then put the rings together one by one manually, and then take out the rings that are set together. For the plastic injection molding workers, the workers put multiple sets of rings into the mold. The general mold is to place more than 16 ring parts, and then put the mold into the injection molding machine to inject plastic into the pins of the earphone strap. This kind of process is very labor-intensive, and the requirements are very meticulous, especially the molding workers need to take out the ring parts put on the plastic plate, because the small holes are very small, it is not easy to align, and the ring parts are easy to come out , it is easy to make mistakes in operation. Usually, in order to be more efficient, there are two molding workers in the injection molding process. One takes out the ring parts on the plastic plate and puts them into the mold, and then the other worker is responsible for putting the mold into the molding machine. Forming is labor-intensive and the efficiency is not high.
实用新型内容Utility model content
为解决上述的问题,本实用新型提供了一种耳机插针下料机,自动在模具上装针,又可以减少不良品的发生,能够极大地提高生产效率,降低生产成本。In order to solve the above problems, the utility model provides an earphone pin blanking machine, which can automatically load pins on the mold, reduce the occurrence of defective products, greatly improve production efficiency, and reduce production costs.
本实用新型所采取的技术方案是:一种耳机插针下料机,包括动下料板、定下料板和驱动装置;动下料板设有第一通孔,定下料板设有第二通孔,第一通孔和第二通孔的中轴线处于同一直线上,动下料板通过驱动装置驱动在定下料板上端滑动,该耳机插针下料机下料位位于第二通孔下端,以将第一通孔和第二通孔自动对齐下料到模具。The technical solution adopted by the utility model is: an earphone pin blanking machine, including a movable blanking plate, a fixed blanking plate and a driving device; the movable blanking plate is provided with a first through hole, and the fixed blanking plate is provided with The central axes of the second through hole, the first through hole and the second through hole are on the same straight line, and the movable blanking plate is driven by the driving device to slide on the upper end of the fixed blanking plate. The lower end of the second through hole is used to automatically align the first through hole and the second through hole to the mold.
在上述技术方案中,驱动装置包括丝杆轴、丝母滑块、丝杆固定座和驱动电机;丝杆轴两端由丝杆固定座固定;丝母滑块套着丝杆轴并驱动电机驱动在丝杆轴上滑动;丝母滑块连接动下料板。In the above technical solution, the driving device includes a screw shaft, a screw nut slider, a screw fixing seat and a driving motor; both ends of the screw shaft are fixed by the screw fixing seat; The drive slides on the screw shaft; the screw nut slider connects the movable blanking plate.
在上述技术方案中,该种耳机插针下料机还包括工作台,动下料板、定下料板和驱动装置都设在工作台上;工作台上还设有导轨,动下料板架设在导轨上,导轨为动下料板滑动导向,动下料板滑动平稳。In the above technical solution, the earphone pin blanking machine also includes a workbench, on which the movable blanking plate, the fixed blanking plate and the driving device are all arranged; It is erected on the guide rail, which is guided by the sliding of the movable blanking plate, and the sliding of the movable blanking plate is smooth.
在上述技术方案中,该种耳机插针下料机下料位还设有电动顶杆,在下料时,电动顶杆上顶模具,使耳机插针准确掉入模具。In the above technical solution, the discharge position of the earphone pin blanking machine is also equipped with an electric ejector pin, and when the material is unloaded, the electric ejector pin pushes against the mold so that the earphone pins can be accurately dropped into the mold.
在上述技术方案中,该种耳机插针下料机下料位左侧设有电动限位顶杆,使模具在下料时不跑位。In the above technical solution, the left side of the blanking position of the earphone pin blanking machine is provided with an electric limit ejector rod, so that the mold does not move when blanking.
在上述技术方案中,该种耳机插针下料机下料位右侧还设有电动推块,不但限制模具位置,还可以在下料完成后将模具推开再放入下一个模具进行下料;电动推块行程始端和末端都设有感应器,感应器确保电动推块的行程长度;电动推块行程末端设有限位块,限位块限制电动推块推开模具的距离。In the above technical solution, there is an electric push block on the right side of the blanking position of the earphone pin blanking machine, which not only restricts the position of the mold, but also pushes the mold away after blanking is completed and then puts it into the next mold for blanking There are sensors at the beginning and end of the stroke of the electric push block, which ensure the stroke length of the electric push block; a limit block is set at the end of the stroke of the electric push block, and the limit block limits the distance that the electric push block pushes away from the mold.
在上述技术方案中,该种耳机插针下料机还包括控制台和电箱,控制台控制耳机插针下料机工作,电箱为耳机插针下料机供电。In the above technical solution, the earphone pin cutting machine also includes a console and an electric box, the console controls the operation of the earphone pin cutting machine, and the electric box supplies power to the earphone pin cutting machine.
本实用新型的有益效果是:一种耳机插针下料机,预先将耳机插针批量放入动下料板,在自动驱动动下料板的第一通孔对准定下料板的第二通孔,利用重力的原理下料,使耳机插针掉入到模具,下料效率高,降低生产成本,且下料准确,减少不良品的发生。The beneficial effect of the utility model is: an earphone pin blanking machine, which puts the earphone pins into the movable blanking plate in batches in advance, and aligns the first through hole of the movable blanking plate with the second hole of the fixed blanking plate in advance. Through holes, using the principle of gravity to blank, so that the earphone pins fall into the mold, the blanking efficiency is high, the production cost is reduced, and the blanking is accurate, reducing the occurrence of defective products.
附图说明Description of drawings
图1是本实用新型的耳机插针下料机立体图;Fig. 1 is a three-dimensional view of the earphone pin blanking machine of the present invention;
图2是本实用新型的耳机插针下料机侧视图;Fig. 2 is a side view of the earphone pin blanking machine of the present invention;
图3是本实用新型的电动顶杆、电动限位顶杆、电动推块、限位块;和感应器布局示意图;Fig. 3 is the utility model electric push rod, electric limit push rod, electric push block, limit block;
图3是本实用新型的模具示意图。Fig. 3 is a schematic diagram of the mold of the present utility model.
图中,1、动下料板;11、第一通孔;2、定下料板;12、第二通孔;3、驱动装置;31、丝杆轴;32、丝母滑块;33、丝杆固定座;34、驱动电机;4、电箱;5、控制台;6、工作台;61、导轨;7、电动顶杆;8、电动限位顶杆;9、电动推块;91、限位块;92、感应器;10、模具;101、置料凹槽。In the figure, 1, moving blanking plate; 11, first through hole; 2, fixed blanking plate; 12, second through hole; 3, driving device; 31, screw shaft; 32, nut slider; 33 , screw fixing seat; 34, drive motor; 4, electric box; 5, console; 6, workbench; 61, guide rail; 7, electric ejector rod; 8, electric limit ejector rod; 9, electric push block; 91, limit block; 92, inductor; 10, mould; 101, material placement groove.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
图1至图3示意性地显示了根据本实用新型的一种实施方式的一种耳机插针下料机。1 to 3 schematically show an earphone pin cutting machine according to an embodiment of the present invention.
该种耳机插针下料机,包括动下料板1、定下料板2、驱动装置3、电箱4、控制台5和工作台6,控制台5、动下料板1、定下料板2和驱动装置3都设在工作台6上;动下料板1设有第一通孔11,第一通孔11呈矩形阵列分布,可以批量放入动下料板1;定下料板2设有第二通孔12,第二通孔12呈条状排列;第一通孔11和第二通孔12的中轴线处于同一直线上,动下料板1通过驱动装置3驱动在定下料板2上端滑动,该耳机插针下料机下料位位于第二通孔12下端,以将第一通孔11和第二通孔12自动对齐下料到模具10;控制台5位于工作台6上端方便操作控制台5控制耳机插针下料机工作,可以控制驱动装置3的行程和驱动速度等等;电箱4位于工作台6下端,电箱4为耳机插针下料机供电This kind of earphone pin blanking machine includes a movable blanking plate 1, a fixed blanking plate 2, a driving device 3, an electric box 4, a console 5 and a worktable 6, a console 5, a movable blanking plate 1, and a fixed blanking plate. The material plate 2 and the driving device 3 are all arranged on the workbench 6; the movable blanking plate 1 is provided with first through holes 11, and the first through holes 11 are distributed in a rectangular array, and can be put into the movable blanking plate 1 in batches; The material plate 2 is provided with a second through hole 12, and the second through hole 12 is arranged in a strip shape; the central axes of the first through hole 11 and the second through hole 12 are on the same straight line, and the movable blanking plate 1 is driven by the driving device 3 Slide on the upper end of the fixed material plate 2, and the lower end of the earphone pin blanking machine is located at the lower end of the second through hole 12, so as to automatically align the first through hole 11 and the second through hole 12 to the mold 10; console 5 is located at the upper end of the workbench 6 for convenient operation. The console 5 controls the work of the earphone pin cutting machine, and can control the stroke and driving speed of the drive device 3, etc.; the electric box 4 is located at the lower end of the workbench 6, and the electric box 4 is under the earphone pins Feeder power supply
驱动装置3位于工作台6的右端,驱动装置3包括丝杆轴31、丝母滑块32、丝杆固定座33和驱动电机34;丝杆轴31两端由丝杆固定座33固定;丝母滑块32套着丝杆轴31并驱动电机34驱动在丝杆轴31上滑动;丝母滑块32连接动下料板1的下端。Driving device 3 is positioned at the right end of workbench 6, and driving device 3 comprises screw mandrel shaft 31, screw nut slider 32, screw mandrel holder 33 and drive motor 34; Screw mandrel shaft 31 two ends are fixed by screw mandrel holder 33; The female slider 32 covers the screw shaft 31 and drives the motor 34 to slide on the screw shaft 31 ; the female slider 32 is connected to the lower end of the movable blanking plate 1 .
工作台6上还设有两条导轨61,两条导轨61位于工作台6左右两端;动下料板1架设在导轨61上,导轨61为动下料板1滑动导向,动下料板1滑动平稳。Two guide rails 61 are also provided on the workbench 6, and the two guide rails 61 are located at the left and right ends of the workbench 6; 1 slide smoothly.
该种耳机插针下料机下料位还设有电动顶杆7,在下料时,电动顶杆7上顶模具10,使耳机插针准确掉入模具10。该种耳机插针下料机下料位左侧设有电动限位顶杆8,使模具10在下料时不跑位。该种耳机插针下料机下料位右侧还设有电动推块9,不但限制模具10位置,还可以在下料完成后将模具10推开再放入下一个模具10进行下料;电动推块9行程始端和末端都设有感应器92,感应器92确保电动推块9的行程长度;电动推块9行程末端设有限位块91,限位块91限制电动推块9推开模具10的距离。This kind of earphone pin blanking machine is also provided with an electric ejector pin 7 at the blanking level. When blanking, the electric ejector pin 7 pushes against the mold 10 so that the earphone pins can be accurately dropped into the mold 10. The left side of the blanking position of this earphone pin blanking machine is provided with an electric limit ejector rod 8, so that the mold 10 does not move when blanking. This kind of earphone pin blanking machine is also provided with an electric push block 9 on the right side of the blanking position, which not only limits the position of the mold 10, but also pushes the mold 10 away after blanking is completed and then puts it into the next mold 10 for blanking; The start and end of the stroke of the push block 9 are provided with an inductor 92, and the sensor 92 ensures the stroke length of the electric push block 9; the limit block 91 is provided at the end of the stroke of the electric push block 9, and the limit block 91 restricts the electric push block 9 to push away the mold 10 distance.
如图4,上述的模具10,模具10上设有放置耳机插针环套的置料凹槽101。As shown in FIG. 4 , the above-mentioned mold 10 is provided with a material placement groove 101 for placing earphone pin ring sleeves on the mold 10 .
在使用本实用新型时,预先将套在一起的耳机插针环套批量排列到动下料板1的第一通孔11上,将模具10放入下料位;电动顶杆7上顶模具10,限位顶杆伸出限位模具10,使模具10和定下料板2紧贴且模具10的置料凹槽101与第二通孔12对齐;驱动装置3驱动动下料板1移动,将一排第一通孔11对准第二通孔12,这时,由于重力的原因,耳机插针环套会自动掉落到模具10的置料凹槽101;电动顶杆7和限位顶杆缩回,电动推块9推开模具10;如此反复。而且第一通孔11分两方阵列,上料完一方阵列,再上料另一方阵列,可以在此空档时间,将耳机插针环套上料到动下料板1的第一通孔11。When using the utility model, the earphone pin ring sleeves that are nested together are arranged in batches on the first through hole 11 of the movable blanking plate 1, and the mold 10 is put into the blanking position; the electric ejector rod 7 pushes the mold 10. The limit ejector rod extends out of the limit mold 10, so that the mold 10 and the fixed material plate 2 are in close contact and the material placement groove 101 of the mold 10 is aligned with the second through hole 12; the driving device 3 drives the movable material plate 1 Move and align a row of first through holes 11 with the second through holes 12. At this time, due to gravity, the earphone pin ring sleeve will automatically drop to the material placement groove 101 of the mold 10; the electric ejector rod 7 and The limit push rod is retracted, and the electric push block 9 pushes away the mold 10; so repeated. Moreover, the first through hole 11 is divided into two arrays. After loading one array, the other array can be loaded. During this idle time, the earphone pin ring sleeve can be loaded to the first through hole of the movable blanking plate 1. 11.
以上的实施例只是在于说明而不是限制本实用新型,故凡依本实用新型专利申请范围所述的方法所做的等效变化或修饰,均包括于本实用新型专利申请范围内。The above embodiments are only intended to illustrate rather than limit the utility model, so all equivalent changes or modifications made according to the method described in the scope of the patent application of the utility model are included in the scope of the patent application of the utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420011969.4U CN203722042U (en) | 2014-01-08 | 2014-01-08 | An earphone pin cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420011969.4U CN203722042U (en) | 2014-01-08 | 2014-01-08 | An earphone pin cutting machine |
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| CN203722042U true CN203722042U (en) | 2014-07-16 |
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| CN201420011969.4U Expired - Fee Related CN203722042U (en) | 2014-01-08 | 2014-01-08 | An earphone pin cutting machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665866A (en) * | 2014-11-18 | 2016-06-15 | 中航航空电子有限公司 | Earphone plug pin feeding device and method |
| CN109193293A (en) * | 2018-11-17 | 2019-01-11 | 镇江科茂电子有限公司 | A kind of contact pin molding machine cutting agency |
-
2014
- 2014-01-08 CN CN201420011969.4U patent/CN203722042U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105665866A (en) * | 2014-11-18 | 2016-06-15 | 中航航空电子有限公司 | Earphone plug pin feeding device and method |
| CN105665866B (en) * | 2014-11-18 | 2018-01-12 | 中航航空电子有限公司 | A kind of earphone contact pin feed device and feeding method |
| CN109193293A (en) * | 2018-11-17 | 2019-01-11 | 镇江科茂电子有限公司 | A kind of contact pin molding machine cutting agency |
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Granted publication date: 20140716 Termination date: 20150108 |
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