A kind of parquets Ceramic Tiles and preparation facilities thereof and method
Technical field
The present invention relates to ceramic fabrication technique field, particularly relate to a kind of parquets Ceramic Tiles and preparation facilities thereof and method.
Background technology
Architectural pottery is because itself being semi-finished product, can not overallly as other finished products put on display during displaying, simple product introduction can not describe product performance to consumer better, how paving just can reach the effect needed for consumer, touch consumer demand point, become the focus that tile product is decorated, and parquets Ceramic Tiles is exactly a kind of trend popular in recent years.Parquets Ceramic Tiles is carried out the collocation of shape and color, thus extend the application of different decorative effect ceramic tile, is widely used in each decoration places.
Existing parquets Ceramic Tiles carries out bonding mutually with glue for tile after carrying out high pressure waterjet by the Ceramic Tiles of variety classes and decorated style, it makes decorative effect give a discount because of the uneven meeting of splicing seams contraposition, associative perception is not strong, simultaneously can not cause breakage by force because of glue for tile caking property in transportation, and not be used for the leftover pieces part of parquets after cutting and just slatterned greatly.
Also having a kind of is the chromatography being completed parquets product by tens serigraphys, but artificial, the difficult contraposition of the method consumption, wherein a procedure goes wrong will affect whole technical process, simultaneously, tens road stamp glaze consumptions can be common 5-10 times, very easily cause glaze planar defect harmonizing yinyang look defect.
Summary of the invention
The object of the invention is to the preparation facilities proposing a kind of parquets Ceramic Tiles, it need be transformed on existing, and cost is low, is easy to carry out pattern contraposition, and the product repeatability produced is high.
Another object of the present invention is the preparation method proposing a kind of parquets Ceramic Tiles, and its technological process controllability is high, and the product produced is without the need to carrying out cutting splicing, and associative perception is strong.
Another object of the present invention is to give chapter and verse the parquets Ceramic Tiles that above-mentioned preparation method produces.
For reaching this object, the present invention by the following technical solutions:
A preparation facilities for parquets Ceramic Tiles, comprises positioning baffle, barrier support, conveyer belt, ink-jet printer, screen decorating machine.Described positioning baffle, ink-jet printer, screen decorating machine is set gradually along described conveyer belt direction.Described positioning baffle is set to two pieces and is pressed in by described barrier support clip on the both sides of described conveyer belt and described ink-jet printer belt, the front end of described positioning baffle is bent outwardly, described barrier support is provided with the slide rail of adjustable described two pieces of positioning baffle spacing, described positioning baffle is arc angling towards the top of conveyer belt side, described chamfer height is set to be more than or equal to 1/3rd of adobe height, the height of described barrier support is set to be less than or equal to adobe height with described ink jet printer nozzles to adobe apparent height sum, the height of described barrier support is set to be greater than adobe height.
A preparation method for parquets Ceramic Tiles, step comprises successively:
A. ceramic powder compacting is formed adobe, drench ground-coat enamel;
B. the adobe after steps A is positioned by positioning baffle;
C. the adobe after step B enters ink-jet printer and carries out light color ink-jet printed decoration formation inkjet printing printing ornament region;
D. the adobe after step C enters screen decorating machine and carries out dark chromatography screen printing decoration formation screen printing decorative zones;
E. shaping is fired.
Described step screen printing decorative zones part covers described inkjet printing printing ornament region.
Preferably, described step D also comprises cloth clear frit.
Preferably, described step e also comprises firing and carries out polishing to product afterwards.
The parquets Ceramic Tiles that above-mentioned method and apparatus is made.
The preparation facilities of parquets Ceramic Tiles of the present invention, structure is simple, is easy to install additional on existing production line, can realizes the accurate contraposition of product pattern.
The preparation method of parquets Ceramic Tiles of the present invention, due to have employed positioning baffle position rear respectively according to product design requirement to product carry out inkjet printing and screen printing chromatography decoration, avoid by bonding after different product high pressure waterjet be spliced to form the Total Product sense that parquets Ceramic Tiles brings not strong, fragile, waste large defect, it also avoid the poor controllability taking repeatedly screen printing to prepare parquets Ceramic Tiles to bring, the problem that glaze planar defect is many, save glaze simultaneously, product repeatability is high, pattern is easy to adjustment, changes the line of production fast.
Parquets Ceramic Tiles pattern solid of the present invention is clear, and parquets associative perception is strong, be easy to transport and paving, is a kind of new product.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of embodiment of the preparation facilities of parquets Ceramic Tiles of the present invention;
Wherein: 1 is positioning baffle; 2 is barrier support; 22 is barrier support leg, and 3 is conveyer belt; 4 is ink-jet printer; 41 is ink-jet printer belt; 5 is screen decorating machine.
Fig. 2 is guide rail and the rail brackets schematic diagram of a kind of embodiment of the preparation facilities of parquets Ceramic Tiles of the present invention;
Wherein: 1 is positioning baffle; 2 is barrier support; 21 is slide rail.
Fig. 3 is the sectional view of the positioning baffle of a kind of embodiment of the preparation facilities of parquets Ceramic Tiles of the present invention;
Wherein: 1 is positioning baffle; 11 is arc angling.
Fig. 4 is the adobe schematic diagram after the step B of a kind of embodiment of the preparation method of parquets Ceramic Tiles of the present invention;
Wherein: 1 is territory, ecru base area; 2 is irregular light brown lines region; 3 is irregular white lines region; 4 is blank flower pattern region.
Fig. 5 is the adobe schematic diagram after the step C of a kind of embodiment of the preparation method of parquets Ceramic Tiles of the present invention.
Wherein: 1 is territory, ecru base area; 2 is irregular light brown lines region; 3 is irregular white lines region; 4 is screen printing decorative zones.
Detailed description of the invention
Technical scheme of the present invention is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
Shown in composition graphs 1, Fig. 2 and Fig. 3, the preparation facilities of a kind of parquets Ceramic Tiles of the present invention,
Comprise positioning baffle 1, barrier support 2, conveyer belt 3, ink-jet printer 4, screen decorating machine 5.Described positioning baffle 1, ink-jet printer 4, screen decorating machine 5 is set gradually along described conveyer belt 3 direction of motion.Described positioning baffle 1 is set to two pieces and is pressed in described conveyer belt 3 with on the both sides of described ink-jet printer belt 41 by described barrier support 2 clip, because the front end of described positioning baffle 1 is bent outwardly, thus can be mild when described adobe enters described positioning baffle enter, avoid generation to collide with, product is caused to collapse corner, described barrier support 2 is provided with the slide rail 21 of adjustable described two pieces of positioning baffle 1 spacing, can according to the different size size adjustment of product the position of described barrier support leg 22 on described slide rail 21 of barrier support 2 and the spacing of described two pieces of positioning baffles, described positioning baffle 1 is touched and blocks described adobe, described positioning baffle 1 is arc angling 11 towards the top of conveyer belt side, described arc angling 11 is highly set to be more than or equal to 1/3rd of described adobe height, owing to being provided with described arc angling 11, the glazed layer avoided in described adobe is scratched by described positioning baffle, the defect collapsing glaze is caused when burning till.The height of described barrier support 2 is set to be less than or equal to described adobe height with described ink jet printer nozzles to described adobe apparent height sum, avoids described ink-jet printer 4 and responds to less than described adobe and cause printing to make mistakes.The height of described barrier support 2 is set to be greater than described adobe height, avoids described adobe glaze paint and is scratched by described barrier support 2 and cause glaze paint out-of-flatness.The preparation facilities of the parquets Ceramic Tiles of the present embodiment, structure is simple, is easy to install additional on existing production line, can realizes the accurate contraposition of product pattern.
Due to have employed positioning baffle 1 position rear respectively according to product design requirement to product carry out inkjet printing and screen printing chromatography decoration, avoid by bonding after different product high pressure waterjet be spliced to form the Total Product sense that parquets Ceramic Tiles brings not strong, fragile, waste large defect, it also avoid the poor controllability taking repeatedly screen printing to prepare parquets Ceramic Tiles to bring, the problem that glaze planar defect is many, save glaze simultaneously, product repeatability is high, pattern is easy to adjustment, changes the line of production fast.
The preparation method of the parquets Ceramic Tiles of composition graphs 1, Fig. 4, Fig. 5 the present embodiment, step comprises successively:
A. ceramic powder compacting is formed adobe, drench ground-coat enamel;
B. the adobe after steps A is positioned by positioning baffle 1;
C. according to product design requirement, adobe after step B enters ink-jet printer and carries out light ink-jet printed decoration behind location, can realize decorating at the ink-jet printed decorative zones of light color accurately according to drawing, as shown in Figure 4, in the present embodiment, light ink-jet printed decoration is territory, ecru base area 1 is embedded with irregular light brown lines region 2; Meanwhile, also have blank flower pattern region 4 to form inkjet printing printing ornament region, the flower pattern region 4 of described blank is distributed with irregular white lines region 3;
D. according to product design requirement, adobe after step C enters screen decorating machine and carries out dark chromatography screen printing decoration, as shown in Figure 4, Figure 5, flower pattern region 4 (Fig. 4) place in step C empty in the present embodiment carries out serigraphy black, forms the printing ornament effect that screen printing decorative zones 4 (Fig. 5) is complete; Adobe surface cloth layer of transparent frit after stamp;
E. fire rear polishing to be shaped.
Firing temperature in step e is 1210 DEG C, and firing time is 80-100 minute.
According to the parquets Ceramic Tiles that above-mentioned steps and device are made, as shown in Figure 5, it comprises territory, ecru base area 1; Irregular light brown lines region 2; Irregular white lines region 3; Screen printing decorative zones 4; Territory, described ecru base area 1; Irregular light brown lines region 2; Blank flower pattern region 3; Screen printing decorative zones 4; Coordinate and form parquets pattern, decorative pattern natural beauty, overall unification, product repeatability is high, decorative effect air, is easy to transport and paving, meets the esthetic requirement of modern.
Below know-why of the present invention is described in conjunction with specific embodiments.These describe just in order to explain principle of the present invention, and can not be interpreted as limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present invention, and these modes all will fall within protection scope of the present invention.