CN103273566B - The micro mist engraving distributing method of polished bricks and device - Google Patents
The micro mist engraving distributing method of polished bricks and device Download PDFInfo
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- CN103273566B CN103273566B CN201310187858.9A CN201310187858A CN103273566B CN 103273566 B CN103273566 B CN 103273566B CN 201310187858 A CN201310187858 A CN 201310187858A CN 103273566 B CN103273566 B CN 103273566B
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Abstract
The present invention discloses a kind of micro mist engraving distributing method and device of polished bricks, install additional at secondary distributing device and can move to computer engraving machine above die cavity and powder screen process press respectively, secondary material distributing method traditionally, first in die cavity, lay fabric, then on fabric by line image that computer engraving machine is carved, then utilize screen printing technique that toner material is filled in the lines of engraving, then on fabric, lay basic bed material, be finally smoothly pressed into adobe.Carry out depiction owing to have employed computer engraving machine, pattern accurate positioning, line edge is clear, and effect is meticulous true to nature.By method for printing screen, the powder packed of different colours is being carved on empty lines location, silk screen predetermined pattern and powder depiction match, thus obtain sharply marginated line image, and the loading of powder can be greatly reduced, avoid the airborne dust of powder, significantly improve occupational environment.
Description
Technical field
The present invention relates to polished bricks production technical field, especially relate to distributing method and the device of polished bricks.
Background technology
Micro powder polished brick is the leading products of current ceramic wall and floor bricks, occupies the very large market share, is extensively subject to liking of domestic consumer.
Micro powder polished brick have passed through the development of more than ten years, experienced by three great innovation stages in production, first on behalf of front punch forming micro-powder brick (forehand micro mist), and second on behalf of reverse side punch forming micro-powder brick (counter break micro mist), and the third generation is lines cloth micro-powder brick.
Because micro powder polished brick does not have glaze paint, printing technology cannot be adopted to carry out incrustation, therefore, these three times innovations, all cannot break away from traditional belt or roller cloth technique method generally, be difficult to make a breakthrough in pattern accurately location, and waste also larger at the powder that secondary material distributing process causes, larger airborne dust is caused to occupational environment, becomes a Pinch technology difficult problem for industry development.
Current micro powder polished brick is produced, most employing secondary material distributing reverse side punch forming technology, as shown in Figure 1, secondary distributing device include alternating translational on distributing platform charge car 1 and framed 2 and lifting bed die core 3, framed 2 and bed die core 3 form pressure stock mould chamber.During cloth, first by fabric cloth in charge car, charge car moves to die cavity, and fabric is moved in die cavity, and then charge car back moves, and fabric 4 is struck off, then bed die core 3 declines, then is filled and led up in die cavity by basic bed material 5 simultaneously.In whole cloth process, key technology is that fabric is filled in charge car link, by belt and the roller of some progression, the powder of different colours is carried out priority mixing, and controls the degree of mixing, thus obtain the pattern effect needed.
Traditional secondary material distributing technology is generally the mixing first carried out by the powder of multiple color in various degree, then disposablely trickles down on charge car, cannot accurately control pattern lines location, and be difficult to the sequencing controlling different colours powder, solid layer feeling is not strong.The mixing of powder adopts belt or roller blanking, powder drops in die cavity from belt or roller, there is certain height, powder will inevitably produce certain drift, be difficult to obtain meticulous and complicated pattern effect, and precoat thickness needs thicker, otherwise easily can produce " show-through " (namely fabric does not cover bed die core completely, does not cover basic bed material completely after reversion).On the other hand, due to the performance difference of fabric and basic bed material, micro mist layer is thicker, the height distortion that product calcining occurs and the chance that the later stage is out of shape also larger.Result causes the cutting output increasing later stage cold working (polishing), not only wastes resource, increases polishing power consumption, and produces more solid waste.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of obtain meticulous brick face pattern effect and also a large amount of save micro mist fabric, the micro mist engraving distributing method of the polished bricks of avoiding occupational environment airborne dust and device thereof.
The technical scheme that the technical problem that the present invention solves adopts: a kind of micro mist engraving distributing method of polished bricks, it is characterized in that comprising the following steps: secondary material distributing method traditionally, first in die cavity, lay fabric, then on fabric by line image that computer engraving machine is carved, then utilize screen printing technique that toner material is filled in the lines of engraving, then on fabric, lay basic bed material, be finally smoothly pressed into adobe.
A micro mist engraving distribution device for polished bricks, includes secondary distributing device, it is characterized in that: also comprise the computer engraving machine above the die cavity that can move to secondary distributing device respectively and powder screen process press.
On the basis of the above, the engraving pen of described computer engraving machine is set as hollow, and is communicated on device for inhaling powdery substances.The nib of the engraving pen of described computer engraving machine is soft nib.
Adopt the beneficial effect that the present invention brings:
Carry out depiction owing to have employed computer engraving machine, pattern accurate positioning, line edge is clear, and effect is meticulous, true to nature, breaches the limitation of current belt and roller cloth, for micro powder polished brick decoration provides new technological approaches.
By method for printing screen, the powder packed of different colours is being carved on empty lines location, silk screen predetermined pattern and powder depiction match, thus obtain sharply marginated line image, and the loading of powder can be greatly reduced, avoid the airborne dust of powder, significantly improve occupational environment.
According to the design needs of product, can select 2 ~ 3 powder engravings and serigraphy, be combined to form multicolor printing technology, reach lines variation, thus make the decoration of product obtain larger enriching, improve product pattern fineness, svelteness is true to nature.
Pattern obtains mainly through powder engraving, screen printing process, does not need to be realized by powder premix cloth.Therefore, for thinning micro mist precoat provides important technical support.Controlled by the powder of the precise positioning of computer engraving machine, serigraphy, be effectively thinned the thickness (can control polishing before 3.5mm within) of micro mist precoat.Effective control of micro mist precoat thickness, for reducing high temperature deformation and the later stage distortion of product generation when calcining, improve the quality of products and provide important guarantee, significantly reduce the cutting output of polishing, reduce energy consumption, decrease the generation of solid waste, achieve the object of economic benefit and social benefit win-win.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of traditional secondary cloth;
Fig. 2 is the schematic flow sheet of the micro mist engraving cloth of polished bricks of the present invention;
Fig. 3 is the elevation of computer engraving machine of the present invention;
Fig. 4 is the top view of computer engraving machine of the present invention.
Detailed description of the invention
As in Figure 2-4, the micro mist engraving distribution device of polished bricks, includes secondary distributing device, also comprises the computer engraving machine above the die cavity that can move to secondary distributing device respectively and powder screen process press.Secondary distributing device include alternating translational on distributing platform charge car 1 and framed 2 and lifting bed die core 3, framed 2 and bed die core 3 form pressure stock mould chamber.The engraving member of computer engraving machine can realize the adjustment of three-dimensional freedom, comprises left and right, front and back and up and down, and according to the needs of design, can select the nib of different thicknesses, thus the lines effect required for obtaining.Precoat is carved the line image of fibring sky by the engraving pen 4 being arranged on engraving member, and then by serigraphy cloth, the lines location empty at thread is filled with the micro mist of other colors.Conveniently carve hollow out lines, the engraving pen 4 of described computer engraving machine is set as hollow, and is communicated on device for inhaling powdery substances 5.For avoiding the surface of written scratching bed die core 3, the nib of the engraving pen 4 of computer engraving machine is soft nib.
During cloth, secondary material distributing method traditionally, first the micro mist of multiple color is carried out in various degree be mixed into fabric, utilize charge car 1 that fabric is transported in die cavity, then charge car 1 returns, and fabric is struck off simultaneously.Complete after laying fabric 6 in die cavity, the engraving member of removable computer engraving machine 1, above die cavity, according to the program that computer designs in advance, depicts required line image 7 at equally distributed fabric 6, unnecessary powder is by device for inhaling powdery substances 5 sucking-off, and lines can penetrate also can not the penetration surface bed of material.Complete engraving line image after, mobile powder screen process press scrape above mechanism to die cavity, silk screen 8 predetermined pattern and powder depiction match, and utilize screen printing technique movable scraper 9 that toner material is filled in the lines of engraving.Then, bed die core 3 declines, and again utilizes charge car 1 on fabric 6, lay basic bed material 10, after smooth, be pressed into adobe by brick machine.According to the pattern needs of product design, powder can be selected repeatedly to carve and serigraphy, be combined to form multicolor printing technology, reach lines variation.
Following table is the present invention and the comparing of the technical parameter of traditional cloths
Note: in table, data are to produce 800 × 800 polished bricks for contrast.
Claims (3)
1. the micro mist engraving distributing method of a polished bricks, it is characterized in that comprising the following steps: secondary material distributing method traditionally, first the micro mist of multiple color is carried out in various degree be mixed into fabric, utilize charge car that fabric is transported in die cavity, then charge car returns, fabric is struck off simultaneously, complete after laying fabric in die cavity, the engraving member with hollow engraving pen of removable computer engraving machine is above die cavity, according to the program that computer designs in advance, required line image is depicted at equally distributed fabric, unnecessary powder is by device for inhaling powdery substances sucking-off, lines can penetrate also can not the penetration surface bed of material, after completing engraving line image, mobile powder screen process press scrape above mechanism to die cavity, silk screen predetermined pattern and powder depiction match, utilize screen printing technique movable scraper that toner material is filled in the lines of engraving, then, bed die core declines, again utilize charge car on fabric, lay basic bed material, adobe is pressed into by brick machine after smooth.
2. the micro mist engraving distribution device of a polished bricks, include secondary distributing device, it is characterized in that: also comprise the computer engraving machine above the die cavity that can move to secondary distributing device respectively and powder screen process press, secondary distributing device includes the charge car of alternating translational on distributing platform and bed die core that is framed and lifting, framed and bed die core forms pressure stock mould chamber, precoat is carved the line image of fibring sky by the engraving pen being arranged on engraving member, then by serigraphy cloth, the lines location empty at thread is filled with the micro mist of other colors, the engraving pen of described computer engraving machine is set as hollow, and be communicated on device for inhaling powdery substances.
3. the micro mist engraving distribution device of polished bricks according to claim 2, is characterized in that: the nib of described engraving pen is set to soft nib.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310187858.9A CN103273566B (en) | 2013-05-20 | 2013-05-20 | The micro mist engraving distributing method of polished bricks and device |
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| CN201310187858.9A CN103273566B (en) | 2013-05-20 | 2013-05-20 | The micro mist engraving distributing method of polished bricks and device |
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| CN103273566A CN103273566A (en) | 2013-09-04 |
| CN103273566B true CN103273566B (en) | 2015-10-14 |
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| CN106363791B (en) * | 2015-07-23 | 2019-01-04 | 佛山市东鹏陶瓷有限公司 | A kind of distributing method of Ceramic Tiles, production method and its scraper plate used |
| CN106393414B (en) * | 2016-11-29 | 2018-11-30 | 佛山市东鹏陶瓷有限公司 | A kind of dry powder halftone cloth system and the distributing technique using it |
| CN107650243B (en) * | 2017-10-11 | 2019-08-20 | 佛山市三水区广顺自动化设备有限公司 | A kind of production method of lines entire body ceramics |
| CN108407064B (en) * | 2018-03-21 | 2020-06-02 | 佛山市前沿机电设备有限公司 | Method and device for distributing powder particles |
| CN110466066B (en) * | 2019-08-19 | 2021-07-06 | 万峰石材科技股份有限公司 | Quartz stone plate material distribution device and material distribution method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1403259A (en) * | 2001-09-07 | 2003-03-19 | 黄国权 | Complex material distributing method in wall and floor tile production |
| CN1162260C (en) * | 2002-01-30 | 2004-08-18 | 广东佛陶集团钻石陶瓷有限公司 | Production method of ceramic wall and floor tile |
| CN1235755C (en) * | 2003-12-19 | 2006-01-11 | 潘仁华 | Method for producing figured wooden floor |
| CN1640849A (en) * | 2004-01-13 | 2005-07-20 | 叶荣崧 | Method for making micro powder ceramic polished brick have vivid stone effect |
| CN100463788C (en) * | 2005-11-03 | 2009-02-25 | 唐君 | Material distribution method of marbling imitated ceramic brick and material distribution equipment |
| CN2925925Y (en) * | 2006-04-12 | 2007-07-25 | 郝大忠 | Color carving board |
| CN102140831B (en) * | 2011-01-21 | 2012-08-08 | 华南理工大学 | Ceramic polished tile and manufacturing method thereof |
| CN102503359B (en) * | 2011-10-13 | 2013-03-06 | 杭州诺贝尔集团有限公司 | Porcelain polished tile and production method thereof |
| CN103029203B (en) * | 2012-12-11 | 2014-07-30 | 广东东鹏陶瓷股份有限公司 | Polished tile distributing method and polished tile distributing device |
| CN203236585U (en) * | 2013-05-20 | 2013-10-16 | 广东宏威陶瓷实业有限公司 | Micro-powder carving material distributing device for polished tile |
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