CN103273566A - Material distributing method and device of micro powder carving of polished tile - Google Patents
Material distributing method and device of micro powder carving of polished tile Download PDFInfo
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- CN103273566A CN103273566A CN2013101878589A CN201310187858A CN103273566A CN 103273566 A CN103273566 A CN 103273566A CN 2013101878589 A CN2013101878589 A CN 2013101878589A CN 201310187858 A CN201310187858 A CN 201310187858A CN 103273566 A CN103273566 A CN 103273566A
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Abstract
The invention discloses a material distributing method and device of micro powder carving of a polished tile. A computer carving machine and a powder screen printer which can be respectively moved above a mold cavity are additionally arranged in a secondary material distributing device. According to the traditional secondary material distributing method, fabrics are arranged in the mold cavity in a distributing mode, line patterns are carved on the fabrics through the computer carving machine, the screen printing technology is then utilized to fill toner materials into carved lines, base backing materials are arranged on the fabrics in a distributing mode, and finally, an adobe is pressed and manufactured in a smooth mode. Due to the fact that the computer carving machine is utilized to carve the patterns, the patterns are accurately positioned, the edges of the lines are clear, and effects of elaboration and lifelikeness are achieved. The powder materials of different colors are filled into the line positions which are carved to be vacant, preset patterns of a screen are meshed with the powder material carving patterns with the screen printing method, therefore, the line patterns of which borders are clear are obtained, the filling quantity of the powder materials can be greatly reduced, raised dust of the powder materials is avoided, and the occupation environment is obviously improved.
Description
Technical field
The present invention relates to the polished bricks production technical field, especially relate to distributing method and the device of polished bricks.
Background technology
The micro-powdered polishing brick is the leading products of present ceramic wall and floor bricks, occupies the very big market share, extensively is subjected to liking of domestic consumer.
The micro-powdered polishing brick has passed through the development of more than ten years, aspect production, experienced the great innovation stage three times, first on behalf of positive punch forming micro-powder brick (forehand micro mist), and second on behalf of reverse side punch forming micro-powder brick (the anti-micro mist of beating), and the third generation is lines cloth micro-powder brick.
Because the micro-powdered polishing brick does not have glaze, can't adopt printing technology to carry out incrustation, therefore, these three times innovations, all can't break away from traditional belt or roller cloth technique method generally, be difficult in pattern and accurately make a breakthrough the aspect, location, and the powder waste that causes in the secondary material distributing process is also bigger, occupational environment is caused bigger airborne dust, become the bottleneck technical barrier of industry development.
Present micro-powdered polishing brick is produced, most secondary material distributing reverse side punch forming technology that adopt, as shown in Figure 1, the secondary material distributing device includes on the cloth platform cloth truck 1 and framed 2 and the bed die core 3 of lifting of back and forth translation, framed 2 and bed die core 3 constitute and press the stock mould chambeies.During cloth, in the cloth truck, the cloth truck moves to die cavity with fabric cloth in elder generation, and fabric is moved in the die cavity, and the cloth truck is back mobile then, simultaneously fabric 4 is struck off, and then bed die core 3 declines are filled and led up basic bed material 5 in die cavity again.In whole cloth process, key technology is that fabric is filled in cloth truck link, by belt and the roller of some progression, the powder of different colours is carried out priority mix, and the control degree of mixing, thereby obtain the pattern effect that needs.
Traditional secondary material distributing technology generally is that the powder with multiple color carries out mixing in various degree earlier, and disposable trickling down on the cloth truck can't accurately be controlled the pattern line position then, is difficult to control the sequencing of different colours powder, and three-dimensional stereovision is not strong.Belt or roller blanking are adopted in the mixing of powder, powder drops in the die cavity from belt or roller, certain height is arranged, powder will inevitably produce certain drift, be difficult to obtain meticulous and complicated patterns effect, and precoat thickness needs are thicker, otherwise can be easy to generate " show-through " (be that fabric does not cover the bed die core fully, do not cover basic bed material after the counter-rotating fully).On the other hand, because the performance difference of fabric and basic bed material, the micro mist layer is more thick, and the height distortion that the product calcining occurs and the chance of later stage distortion are also more big.The result has caused the cutting output of the cold working of increase later stage (polishing), not only wastes resource, increases polishing power consumption, and produces more solid refuse.
Summary of the invention
The technical problem to be solved in the present invention provides and a kind ofly obtains meticulous brick face pattern effect and save the micro mist fabric in a large number, avoid micro mist engraving distributing method and the device thereof of the polished bricks of occupational environment airborne dust.
The technical scheme that the technical problem that the present invention solves adopts: a kind of micro mist engraving distributing method of polished bricks, it is characterized in that may further comprise the steps: according to traditional secondary material distributing method, in die cavity, lay earlier fabric, the line image of on fabric, carving by the computer carving machine then, then utilize screen printing technique the toner material to be filled in the lines of engraving, lay basic bed material at fabric then, the last smooth adobe that is pressed into.
A kind of micro mist engraving distribution device of polished bricks includes the secondary material distributing device, it is characterized in that: the computer carving machine and the powder screen process press that also comprise the die cavity top that can move to the secondary material distributing device respectively.
On the basis of the above, the engraving pen of described computer carving machine is set as hollow, and is communicated on the device for inhaling powdery substances.The nib of the engraving pen of described computer carving machine is soft nib.
The beneficial effect that adopts the present invention to bring:
Since adopted the computer carving machine to come depiction, the pattern accurate positioning, line edge is clear, and effect is meticulous, true to nature, has broken through the limitation of present belt and roller cloth, and decorating for the micro-powdered polishing brick provides new technological approaches.
By method for printing screen the powder packed of different colours is being carved on the empty lines position, silk screen predetermined pattern and powder depiction match, thereby obtain sharply marginated line image, and can reduce the loading of powder widely, avoid the airborne dust of powder, obviously improved occupational environment.
According to the design needs of product, can select 2～3 powders to carve and serigraphy, be combined to form the multicolor printing technology, reach the lines variation, thereby make the decoration of product obtain bigger enriching, improve the product pattern fineness, svelteness is true to nature.
Pattern mainly obtains by powder engraving, screen printing process, does not need to realize by powder premix cloth.Therefore, provide the important techniques support for attenuate micro mist precoat.Accurate location by the computer carving machine, the control of the powder of serigraphy, effectively attenuate the thickness of micro mist precoat (can control polishing before 3.5mm in).Effective control of micro mist precoat thickness, for reduce high temperature deformation and the later stage distortion that product produces when calcining, improving the quality of products provides important guarantee, reduced the cutting output of polishing processing significantly, reduce energy consumption, reduce the generation of solid refuse, realized the purpose of economic benefit and social benefit win-win.
Description of drawings
Fig. 1 is the schematic flow sheet of traditional secondary cloth;
Fig. 2 is the schematic flow sheet of the micro mist engraving cloth of polished bricks of the present invention;
Fig. 3 is the elevation of computer carving machine of the present invention;
Fig. 4 is the vertical view of computer carving machine of the present invention.
The specific embodiment
Shown in Fig. 2-4, the micro mist of polished bricks engraving distribution device includes the secondary material distributing device, also comprises computer carving machine and the powder screen process press of the die cavity top that can move to the secondary material distributing device respectively.The secondary material distributing device includes on the cloth platform cloth truck 1 and framed 2 and the bed die core 3 of lifting of back and forth translation, framed 2 and bed die core 3 constitute and press the stock mould chambeies.The engraving member of computer carving machine can be realized the adjustment of 3 D auto degree, about comprising, front and back and up and down, and can select the nib of different thicknesses, thereby obtain needed lines effect according to the needs of design.The engraving pen 4 that is installed in engraving member is carved the line image of fibring sky with precoat, then by the serigraphy cloth, and the micro mist filling in the empty lines position of thread with other colors.Carve the hollow out lines for convenience, the engraving pen 4 of described computer carving machine is set as hollow, and is communicated on the device for inhaling powdery substances 5.For avoiding nib to draw the surface of flower bed die core 3, the nib of the engraving pen 4 of computer carving machine is soft nib.
During cloth, according to traditional secondary material distributing method, first micro mist with multiple color carries out the fabric that is mixed in various degree, utilizes cloth truck 1 that fabric is transported in the die cavity, and cloth truck 1 returns then, simultaneously fabric is struck off.After finishing the interior laying of die cavity fabric 6, the engraving member of removable computer engraving machine 1 is to the die cavity top, and the program according to computer designs in advance depicts needed line image 7 at equally distributed fabric 6, unnecessary powder is by device for inhaling powdery substances 5 sucking-offs, the penetrable also penetration surface bed of material not of lines.After finishing the engraving line image, mobile powder screen process press scrape printing mechanism to die cavity top, silk screen 8 predetermined pattern and powder depiction match, and utilize screen printing technique to move scraper 9 the toner material is filled in the lines of engraving.Then, bed die core 3 descends, and utilizes cloth truck 1 to lay basic bed material 10 at fabric 6 again, is pressed into adobe by brick machine after smooth.According to the pattern needs of product design, can select repeatedly powder engraving and serigraphy, be combined to form the multicolor printing technology, reach the lines variation.
Following table is the comparison of the technical parameter of the present invention and traditional cloth
Annotate: data are contrast to produce 800 * 800 polished bricks in the table.
Claims (4)
1. the micro mist of a polished bricks is carved distributing method, it is characterized in that may further comprise the steps: according to traditional secondary material distributing method, in die cavity, lay earlier fabric, on fabric, carve line image by the computer carving machine then, then utilize screen printing technique the toner material to be filled in the lines of engraving, lay basic bed material at fabric then, the last smooth adobe that is pressed into.
2. the micro mist of polished bricks engraving distribution device includes the secondary material distributing device, it is characterized in that: the computer carving machine and the powder screen process press that also comprise the die cavity top that can move to the secondary material distributing device respectively.
3. the micro mist of polished bricks according to claim 2 is carved distribution device, and it is characterized in that: the engraving pen of described computer carving machine is set as hollow, and is communicated on the device for inhaling powdery substances.
4. the micro mist of polished bricks according to claim 3 is carved distribution device, it is characterized in that: the nib of described engraving pen is made as soft nib.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310187858.9A CN103273566B (en) | 2013-05-20 | 2013-05-20 | The micro mist engraving distributing method of polished bricks and device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310187858.9A CN103273566B (en) | 2013-05-20 | 2013-05-20 | The micro mist engraving distributing method of polished bricks and device |
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| CN103273566A true CN103273566A (en) | 2013-09-04 |
| CN103273566B CN103273566B (en) | 2015-10-14 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106363791A (en) * | 2015-07-23 | 2017-02-01 | 佛山市东鹏陶瓷有限公司 | Material distributing method for ceramic brick and scraper used in method |
| CN106393414A (en) * | 2016-11-29 | 2017-02-15 | 佛山市东鹏陶瓷有限公司 | Dry powder screen material distribution system and material distribution process using same |
| CN107650243A (en) * | 2017-10-11 | 2018-02-02 | 佛山市三水区广顺自动化设备有限公司 | A kind of production method of lines entire body ceramics |
| CN108407064A (en) * | 2018-03-21 | 2018-08-17 | 佛山市前沿机电设备有限公司 | A kind of distributing method and device of powder particles |
| CN110466066A (en) * | 2019-08-19 | 2019-11-19 | 万峰石材科技股份有限公司 | A kind of quartzite slate distribution device and distributing method |
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| CN107650243A (en) * | 2017-10-11 | 2018-02-02 | 佛山市三水区广顺自动化设备有限公司 | A kind of production method of lines entire body ceramics |
| CN108407064A (en) * | 2018-03-21 | 2018-08-17 | 佛山市前沿机电设备有限公司 | A kind of distributing method and device of powder particles |
| CN110466066A (en) * | 2019-08-19 | 2019-11-19 | 万峰石材科技股份有限公司 | A kind of quartzite slate distribution device and distributing method |
| CN110466066B (en) * | 2019-08-19 | 2021-07-06 | 万峰石材科技股份有限公司 | Quartz stone plate material distribution device and material distribution method |
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|---|---|
| CN103273566B (en) | 2015-10-14 |
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