A kind of parquets Ceramic Tiles and preparation facilities and method
Technical field
The present invention relates to the ceramic fabrication technique field, relate in particular to a kind of parquets Ceramic Tiles and preparation facilities and method.
Background technology
Architectural pottery is because itself being semi-finished product, can not as other finished products, integral body put on display during displaying, simple product introduction can not be described product performance to the consumer better, how paving just can reach the required effect of consumer, touch the consumer demand point, the focus that has become tile product to decorate, and the parquets Ceramic Tiles is exactly popular in recent years a kind of trend.The parquets Ceramic Tiles is to carry out the collocation of shape and color by the floor tile of different-style and color, thereby the application of having extended different decorative effect ceramic tiles is widely used in each decoration places.
Existing parquets Ceramic Tiles is to carry out rear mutually the bonding with glue for tile of water cutter cutting by the Ceramic Tiles of variety classes and decorated style to form, it is given a discount because the uneven meeting of splicing seams contraposition makes decorative effect, associative perception is not strong, simultaneously in transportation, can not cause by force breakage because of glue for tile caking property, and be not used for the leftover pieces part of parquets after the cutting and just slatterned greatly.
Also having a kind of is the chromatography of finishing the parquets product by tens serigraphys, but artificial, the difficult contraposition of the method consumption, wherein a procedure goes wrong will affect whole technical process, simultaneously, tens road stamp glaze consumptions can be common 5-10 times, very easily cause glaze planar defect harmonizing yinyang look defective.
Summary of the invention
The object of the invention is to propose a kind of preparation facilities of parquets Ceramic Tiles, its need are transformed at existing equipment, and cost is low, are easy to carry out the pattern contraposition, and the product repeatability of producing is high.
Another object of the present invention is to propose a kind of preparation method of parquets Ceramic Tiles, and its technological process controllability is high, and the product of producing need not to cut splicing, and associative perception is strong.
Another object of the present invention parquets Ceramic Tiles that above-mentioned preparation method produces that is to give chapter and verse.
For reaching this purpose, the present invention by the following technical solutions:
A kind of preparation facilities of parquets Ceramic Tiles comprises positioning baffle, barrier support, conveyer belt, ink-jet printer, screen decorating machine.Set gradually described positioning baffle, ink-jet printer, screen decorating machine along described conveyer belt direction.Described positioning baffle is set to two and be pressed in by described barrier support clip on the both sides of described conveyer belt and described ink-jet printer belt, the front end of described positioning baffle is outwardly-bent, be provided with the slide rail that to regulate described two positioning baffle spacings on the described barrier support, described positioning baffle is arc angling towards the top of conveyer belt one side, described chamfering height is set to more than or equal to 1/3rd of adobe height, the height of described barrier support is set to arrive adobe apparent height sum less than or equal to adobe height and described inkjet printing machine nozzle, and the height of described barrier support is set to greater than the adobe height.
A kind of preparation method of parquets Ceramic Tiles, step comprises successively:
A. the ceramic powder compacting is formed adobe, drench ground-coat enamel;
B. the adobe after the steps A positions by positioning baffle;
C. the adobe behind the step B enters ink-jet printer and carries out light ink-jet printed decoration and form inkjet printing printing ornament zone;
D. the adobe behind the step C enters screen decorating machine and carries out dark chromatography screen printing and decorate and form the screen printing decorative zones;
E. fire shaping.
The described inkjet printing printing ornament of described step screen printing decorative zones partial coverage zone.
Preferably, described step D also comprises the cloth clear frit.
Preferably, described step e also comprises firing and rear product is polished.
The parquets Ceramic Tiles that above-mentioned method and apparatus is made.
The preparation facilities of parquets Ceramic Tiles of the present invention, simple in structure, be easy to install additional at existing production line, can realize the accurate contraposition of product pattern.
The preparation method of parquets Ceramic Tiles of the present invention, because having adopted positioning baffle to position carries out inkjet printing and screen printing chromatography according to the product design requirement to product respectively and decorates afterwards, avoided being spliced to form the defective that the product associative perception is not strong, fragile, waste is large that the parquets Ceramic Tiles is brought by bonding after the cutting of different product water cutter, the poor controllability of also having avoided taking repeatedly screen printing to prepare the parquets Ceramic Tiles and bringing, the problem that the glaze planar defect is many, save simultaneously glaze, product repeatability is high, pattern is easy to adjust, and changes the line of production fast.
Parquets Ceramic Tiles pattern solid of the present invention is clear, and the parquets associative perception is strong, be easy to transportation and paving, is a kind of new product.
Description of drawings
Fig. 1 is the structural representation of a kind of embodiment of the preparation facilities of parquets Ceramic Tiles of the present invention;
Wherein: 1 is positioning baffle; 2 is barrier support; 22 is the barrier support leg, and 3 is conveyer belt; 4 is ink-jet printer; 41 is the ink-jet printer belt; 5 is screen decorating machine.
Fig. 2 is guide rail and the rail brackets schematic diagram of a kind of embodiment of the preparation facilities of parquets Ceramic Tiles of the present invention;
Wherein: 1 is positioning baffle; 2 is barrier support; 21 is slide rail.
Fig. 3 is the sectional view of positioning baffle of a kind of embodiment of the preparation facilities of parquets Ceramic Tiles of the present invention;
Wherein: 1 is positioning baffle; 11 is arc angling.
Fig. 4 is the adobe schematic diagram behind preparation method's the step B of a kind of embodiment of parquets Ceramic Tiles of the present invention;
Wherein: 1 is territory, ecru base area; 2 is irregular light brown lines zones; 3 is irregular white lines zones; 4 is blank colored type zone.
Fig. 5 is the adobe schematic diagram behind preparation method's the step C of a kind of embodiment of parquets Ceramic Tiles of the present invention.
Wherein: 1 is territory, ecru base area; 2 is irregular light brown lines zones; 3 is irregular white lines zones; 4 are the screen printing decorative zones.
The specific embodiment
Further specify technical scheme of the present invention below in conjunction with accompanying drawing and by the specific embodiment.
In conjunction with Fig. 1, Fig. 2 and shown in Figure 3, the preparation facilities of a kind of parquets Ceramic Tiles of the present invention,
Comprise positioning baffle 1, barrier support 2, conveyer belt 3, ink-jet printer 4, screen decorating machine 5.Set gradually described positioning baffle 1, ink-jet printer 4, screen decorating machine 5 along described conveyer belt 3 directions of motion.Described positioning baffle 1 is set to two and be pressed in by described barrier support 2 clips on the both sides of described conveyer belt 3 and described ink-jet printer belt 41, because the front end of described positioning baffle 1 is outwardly-bent, thereby described adobe can be mild when entering described positioning baffle enter, avoided producing and collided with, cause that product collapses the corner, be provided with the slide rail 21 that to regulate described two positioning baffle 1 spacings on the described barrier support 2, can be according to the position of described barrier support leg 22 on described slide rail 21 and the spacing of described two positioning baffles of the described barrier support 2 of different size size adjustment of product, described positioning baffle 1 is touched block described adobe, described positioning baffle 1 is arc angling 11 towards the top of conveyer belt one side, described arc angling 11 highly is set to more than or equal to 1/3rd of described adobe height, owing to being provided with described arc angling 11, avoid the glazed layer in the described adobe to be scratched by described positioning baffle, when burning till, caused the defective that collapses glaze.The height of described barrier support 2 is set to arrive described adobe apparent height sum less than or equal to described adobe height with described inkjet printing machine nozzle, has avoided described ink-jet printer 4 inductions to cause less than described adobe to print and has made mistakes.The height of described barrier support 2 is set to avoid described adobe glaze to be scratched by described barrier support 2 and caused the glaze out-of-flatness greater than described adobe height.The preparation facilities of the parquets Ceramic Tiles of the present embodiment, simple in structure, be easy to install additional at existing production line, can realize the accurate contraposition of product pattern.
Because having adopted positioning baffle 1 to position carries out inkjet printing and screen printing chromatography according to the product design requirement to product respectively and decorates afterwards, avoided being spliced to form the defective that the product associative perception is not strong, fragile, waste is large that the parquets Ceramic Tiles is brought by bonding after the cutting of different product water cutter, the poor controllability of also having avoided taking repeatedly screen printing to prepare the parquets Ceramic Tiles and bringing, the problem that the glaze planar defect is many, save simultaneously glaze, product repeatability is high, pattern is easy to adjust, and changes the line of production fast.
In conjunction with the preparation method of the parquets Ceramic Tiles of Fig. 1, Fig. 4, Fig. 5 the present embodiment, step comprises successively:
Parts among the embodiment, the drawings attached mark must add Reference numeral, otherwise Reference numeral in the accompanying drawing is just without any meaning.
A. the ceramic powder compacting is formed adobe, drench ground-coat enamel;
B. the adobe after the steps A positions by positioning baffle 1;
C. according to the product design requirement, adobe behind the step B is carried out light ink-jet printed decoration through entering ink-jet printer after locating, can realize decorating at the ink-jet printed decorative zones of light color accurately according to drawing, as shown in Figure 4, light ink-jet printed decoration is to be embedded with irregular light brown lines zone 2 on the territory, ecru base area 1 in the present embodiment; Simultaneously, also have blank colored type zone 4 to form inkjet printing printing ornament zone, be distributed with irregular white lines zone 3 on the colored type zone 4 of described blank;
D. according to the product design requirement, adobe behind the step C enters screen decorating machine and carries out dark chromatography screen printing decoration, such as Fig. 4, shown in Figure 5, in the present embodiment at the colored type zone of step C empty 4(Fig. 4) locate to carry out serigraphy black, form screen printing decorative zones 4(Fig. 5) complete printing ornament effect; Adobe surface cloth layer of transparent frit behind stamp;
E. firing rear polishing is shaped.
Firing temperature in the step e is 1210 ℃, and firing time is 80-100 minute.
According to the parquets Ceramic Tiles that above-mentioned steps and device are made, as shown in Figure 5, it comprises territory, ecru base area 1; Irregular light brown lines zone 2; Irregular white lines zone 3; Screen printing decorative zones 4; Territory, described ecru base area 1; Irregular light brown lines zone 2; Blank colored type zone 3; Screen printing decorative zones 4; Cooperate to form the parquets pattern, the decorative pattern natural beauty, whole unification, product repeatability is high, and the decorative effect atmosphere is easy to transportation and paving, meets modern's esthetic requirement.
Know-why of the present invention has below been described in conjunction with specific embodiments.These are described just in order to explain principle of the present invention, and can not be interpreted as by any way limiting the scope of the invention.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present invention, and these modes all will fall within protection scope of the present invention.