CN105058990A - A building ceramic tile surface treatment production line - Google Patents
A building ceramic tile surface treatment production line Download PDFInfo
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- CN105058990A CN105058990A CN201510554583.7A CN201510554583A CN105058990A CN 105058990 A CN105058990 A CN 105058990A CN 201510554583 A CN201510554583 A CN 201510554583A CN 105058990 A CN105058990 A CN 105058990A
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Abstract
The invention provides a building ceramic tile surface treatment production line comprising a rack. A front belt conveying mechanism and a rear belt conveying mechanism are arranged on the rack; a gap is left between the rear end of the front belt conveying mechanism and the front end of the rear belt conveying mechanism; a front jet printing mechanism, a rear jet printing mechanism and a drying device are arranged on the rack and above the front belt conveying mechanism from front to back successively; an edge polishing device is arranged between the front belt conveying mechanism and the rear belt conveying mechanism and on the rack; a cleaning device and a wiping and drying device are arranged on the rack and above the rear belt conveying mechanism from front to back successively. The production line can be used for pattern jet printing, drying, counting, surface quality detection, edge polishing, cleaning and wiping of ceramic tiles, has the advantages of high automation degree, low work intensity of workers, high production efficiency, safety and environmental protection, can adjust the air quantity and water quantity, achieves the effect of favorable matching and saves energy.
Description
Technical field
The invention belongs to constructional ornamental material production technical field, be specifically related to a kind of building tile surface-treatment line.
Background technology
Ceramic tile surface pattern generally adopts silk-screen technology, and this silk-screen technology has following defect: be not pipelining, printing efficiency is low; Plate-making price is high, prints cost high; Ceramic tile places the pattern that just there will be not in place by situation about training off.
In addition, ceramic tile needs to dry pattern after spray printing pattern, at present the general mode adopting nature to dry, and not only speed is slow for this, and ceramic tile is in palletization, and picture on surface is easy to be touched or adhesion, so just has influence on the quality of pattern.
Ceramic tile does not have special edger unit in actual production process yet, and a lot of ceramic tiles on market have a lot of burr in edge, affect product quality, also can scratch the workmen of ceramic tile of mating formation.
Therefore, need badly existing production equipment for ceramic tiles is improved.
Summary of the invention
The present invention in order to solve weak point of the prior art, provide that a kind of automaticity is high, pipelining, cost is low, safety and environmental protection, production efficiency are high building tile surface-treatment line.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: building tile surface-treatment line, comprise frame, frame is provided with front belt conveyor and rear belt conveyor, front belt conveyor rear end and rear belt conveyor front end have gap, spray printing mechanism, rear spray printing mechanism, drying unit before frame is provided with successively from front to back above front belt conveyor; Frame is provided with edging device between front belt conveyor and rear belt conveyor, and frame is provided with cleaning device and wiping blow-dry device from front to back successively above rear belt conveyor;
Front spray printing mechanism is identical with the structure of rear spray printing mechanism, front spray printing mechanism and rear spray printing mechanism include spray printing column, spray printing crossbeam, vertical drive motors, horizontal drive motor, vertical screw mandrel, horizontal lead screw and jet printing appts, spray printing column is provided with two, two spray printing columns are located on the left of front belt conveyor respectively with in the frame on right side, spray printing crossbeam level is located at two spray printing column upper ends, vertical drive motors is located on spray printing crossbeam, the clutch end of vertical drive motors is connected with vertical screw mandrel coaxial transmission, vertical screw mandrel has been threaded vertical slide block, two spray printing stud sides portions are vertically provided with a vertical guide respectively, article two, vertical guide slidably connects a horizontal square tube, horizontal square tube is fixedly connected with vertical slide block, horizontal square tube bottom is provided with pilot hole along its length, horizontal drive motor is located at horizontal square tube one end, horizontal lead screw to be located in horizontal square tube and to be in transmission connection with the clutch end of horizontal drive motor, horizontal lead screw is threaded through the cross sliding clock of pilot hole, jet printing appts is located at cross sliding clock lower surface,
Drying unit comprises the uncovered casing in bottom, the left plate of casing and the inwall of right plate are fixedly located in frame, ceramic tile import is formed and ceramic tile exports between the belt of the front side board of casing and the lower edge of back side panel and front belt conveyor, casing upper level is provided with dividing plate, hot-air distributor chamber is formed between dividing plate and the top board of casing, dividing plate is provided with injection direction jet thrust down, the top board of casing is evenly provided with at least three air inlet pipe, the upper end of three air inlet pipe is connected with total inlet pipe, the air inlet of total inlet pipe is connected with air induction hose, total inlet pipe is provided with the oven dry manually-operated gate of contiguous air induction hose, temperature sensor is provided with in casing,
Edging device comprises and to be located in frame the overall framework in rectangular shape, six faces of framework surrounding are equipped with sealing plate, the sealing plate of frame right is provided with glass and the rear side of sealing plate is rotatably connected on framework by hinge, frame roof central vertical is provided with fixed leg, fixed leg lower end level is provided with platen, and upper platen lower surface is provided with flexible backing plate; Frame lower is vertically provided with installing plate, installing plate sidepiece be provided with vertically arrange hold out against cylinder, hold out against that the piston rod upper end of cylinder is coaxial is removably connected with the uncovered lifting axe bearing in upper end, pressure bearing is provided with in lifting axe bearing, the outer ring of pressure bearing and lifting axe bearing inwall interference fit, the inner ring interference fit of pressure bearing is connected with lifting axe, lifting axe bearing upper end is provided with the gland be enclosed within lifting axe, lifting axe upper end is coaxial is provided with connector, and connector is provided with the pressing disc corresponding up and down with upper platen; Pressing disc lower surface is provided with positioning convex; On the left of frame roof and right side is respectively equipped with a slideway along the longitudinal direction, a guide pad is all slidably connected in every bar slideway, each guide pad lower surface is all connected with edging motor, and the main shaft of edging motor is vertically arranged, and the main shaft lower end of edging motor is connected with emery wheel; Lifting axe bearing outside portion is provided with gripper shoe, and gripper shoe is provided with stepper motor, and lifting axe is provided with from synchronizing wheel, and the main shaft of stepper motor is provided with main synchronizing wheel, main synchronizing wheel and being connected by toothed belt transmission between synchronizing wheel; Platform is provided with on front side of frame roof, hound is provided with between on front side of platform base and framework, in the middle part of platform, level is provided with push-and-pull cylinder along the longitudinal direction, the rear end of push-and-pull cylinder piston rod is connected with the cross bar of front left and right horizontal direction setting, and bottom, cross bar two ends is fixedly connected with guide pad upper surface respectively by connecting plate; Beeline between two emery wheels equals the width of ceramic tile; Be provided with wind gathering cover on rear side of lower portion, the air inlet of wind gathering cover is connected with flexible exhaust column;
Cleaning device comprises the cleaning support be located in frame, cleaning support is provided with the scavenge pipe above the belt being positioned at rear belt conveyor, scavenge pipe is horizontally disposed with along the longitudinal direction, evenly be provided with at least three high-pressure water nozzles along the longitudinal direction bottom scavenge pipe, scavenge pipe is connected with water supply hose;
Wiping blow-dry device comprises the wiping support be located in frame, wiping support top is provided with high-pressure air hose, high-pressure air hose lower front is provided with high pressure gas shower nozzle, high-pressure air hose is provided with and dries up manually-operated gate, be provided with water suction banister brush on the downside of high-pressure air hose rear portion, there is between water suction banister brush and the belt of rear belt conveyor the gap of 5mm;
Dry manually-operated gate identical with the structure drying up manually-operated gate; The flow control device that air induction hose, flexible exhaust column are identical with water supply hose being respectively equipped with a structure;
Dry manually-operated gate and comprise the valve body be located on total inlet pipe, rotate in valve body and seal and be provided with valve rod, valve rod is vertically arranged, valve rod upper end is connected with handle, handle is vertical with total inlet pipe, handle front end is provided with limited block, valve rod upper end is coaxial to be threaded for the bolt of fastening handle, body top level is provided with location-plate, location-plate is provided with elongated hole penetrating up and down, the head of bolt is positioned at elongated hole and is slidably matched with elongated hole, the length direction of elongated hole is consistent with the length direction of handle, elongated hole front end and location-plate leading edge through, the location-plate left and right sides is respectively equipped with the limiting plate being positioned at the valve body left and right sides, the front side of total inlet pipe and valve body junction is provided with fixed block, fixed block upper surface along the longitudinal direction level is provided with stopper slot, handle is equipped with the fairlead be slidably matched with handle, fairlead forward upper is fixedly connected with location-plate by the connecting plate of bending, fairlead lower front is provided with and the clamp be connected on rear side of two limiting plates, clamp lower end extend in stopper slot, on the width of stopper slot, clamp is equal with the width of stopper slot, fairlead upper back and bottom are equipped with semicircle slotted eye, and handle is provided with the circular hole corresponding up and down with semicircle slotted eye, is inserted with alignment pin in semicircle slotted eye and circular hole,
Flow control device comprises fixed head, fixed head one side surface is fixed with and regulates motor and two adjustment guide rails, article two, adjustment guide rail is all horizontally disposed with, motor is regulated to be positioned at the front of two adjustment guide rails, article two, regulate slide on rails to be connected with slide, slide front portion is provided with nut, shaft coupling is coaxial is connected with adjustment screw mandrel by regulating to regulate the main shaft of motor, screw mandrel is regulated to regulate guide rail parallel with two and be connected with nut thread, fixed head is provided with the regulating shaft bearing between nut and adjustment motor, regulate screw mandrel through regulating shaft bearing and be rotationally connected by bearing and regulating shaft bearing, slide is provided with and regulates the homoaxial pull bar of screw mandrel, pull bar rear end is connected with installing rack, the left side of installing rack is provided with left slide rail, the right side of installing rack is provided with right slide rail, distance between left slide rail and right slide rail front end is greater than the distance between left slide rail and right sliding rail rear end, left slide rail and right slide rail symmetrical about vertical plane, fixed head rear portion is hinged with left clamping plate and right clamping plate, left clamping plate rear end is hinged with semicircular left clamp ring, right clamping plate rear end is hinged with semicircular right clamp ring, the opening of left clamp ring and right clamp ring is oppositely arranged, connected by extension spring between left clamping plate and right clamping plate, extension spring is positioned at the front side of left clamping plate and fixed head pin joint, and left clamping plate front end is provided with the left slider be slidably matched with left slide rail, and right clamping plate front end is provided with the right slide block be slidably matched with right slide rail.
Adopt technique scheme, building tile surface-treatment line also comprises counting device and surface quality detection device, and counting device and surface quality detection device are located on front side of drying unit and rear side respectively;
Counting device comprises the counting bracket be located in frame and the counter be located on counting bracket.
Surface quality detection device comprises the Bracket for Inspection be located in frame and the camera be located on Bracket for Inspection.
In addition, the back side panel lower end of casing of the present invention is provided with Clean Brush for cleaning in ceramic tile exit.The belt of front belt conveyor is provided with some positioning strips, and the distance of adjacent two positioning strips equals the horizontal range between front spray printing mechanism and rear spray printing mechanism.
Specific operation process of the present invention is as follows: first, in the mould making ceramic tile, at least two projections are set, can make like this to form locating slot bottom the ceramic tile made, locating slot coordinates with the positioning convex of lower positioning disk upper surface, and the four edges of ceramic tile is remained on all around on direction.
Manually will treat that the ceramic tile of spray printing is placed on the belt of front belt conveyor, by positioning strip on front side of ceramic tile, ceramic tile is carried backward along front belt conveyor, when two blocks of ceramic tiles are transported to below two jet printing appts respectively, jet printing appts carries out automatic spray printing operation (need the pattern of spray printing pre-set) to reply ceramic tile upper surface respectively.Ceramic tile keeps inactive state when spray printing, and now, belt conveyor suspends.In jet printing process, automation can carry out the adjustment of vertical position and lengthwise position to jet printing appts, vertical position adjustment process is as follows: vertical drive motors drives vertical screw mandrel to rotate, the vertical slide block be connected with vertical wire rod thread vertically screw mandrel moves up and down, vertical slide block with regard to the horizontal square tube of drive and jet printing appts vertically guide rail move up and down.The horizontal level adjustment process of jet printing appts is as follows: horizontal drive driven by motor horizontal lead screw rotates, and the cross sliding clock be threaded with horizontal lead screw moves horizontally along guide pad, and the jet printing appts be fixedly installed with cross sliding clock also moves left and right along level.
After spray printing terminates, front belt conveyor restarts, the ceramic tile of spray printing pattern is carried backward, ceramic tile import through casing front end enters in casing, high-pressure hot gas enters in hot-air distributor chamber by total inlet pipe, an air inlet pipe, high-pressure hot gas sprays downwards through jet thrust, and high temperature hot gas can not be too hot, avoids the too high hot gas of temperature to have influence on the change of picture on surface color.By temperature sensor to the real-time monitoring in casing, automatically can manipulate flow control device can regulate the temperature in casing.
After oven dry, the ceramic tile outlet on rear side of casing is moved backward, and the camera in ceramic tile exit carries out the surface quality such as pattern, crackle to ceramic tile surface and detects, if find substandard products, manually rejects.If it is no problem to detect, manually moved to by ceramic tile on the pressing disc on edging device, the locating slot on ceramic tile coordinates with the positioning convex of pressing disc upper surface, start and hold out against cylinder, hold out against air cylinder driven lifting axe to move up, ceramic tile compresses by pressing disc and upper platen, completes fixing clamping operation; Then edging motor and push-and-pull cylinder is started, edging motor drives emery wheel High Rotation Speed, push-and-pull cylinder drives guide pad to move forward and backward along slideway by cross bar, connecting plate, burr in the limit, left side of ceramic tile and right edge is carried out grinding by emery wheel, after grinding these both sides complete, startup holds out against cylinder and is unclamped by ceramic tile, open stepper motor, lifting axe half-twist is driven by Timing Belt, restart and hold out against under cylinder makes ceramic tile hold out against pressing disc, start edging motor and push-and-pull cylinder, grinding is carried out to the two other opposite side of ceramic tile.In the process of edging, the dust in edging procedure is extracted out by flexible exhaust column and wind gathering cover by blower fan, and according to the dust situation in sealing plate, manipulation flow control device can regulate the air quantity of flexible exhaust column automatically.
After oven dry terminates, hold out against cylinder to unclamp, open the sealing plate on right side, being taken out by ceramic tile is placed on rear belt conveyor, water under high pressure, by water supply hose and scavenge pipe, finally by the high-pressure water nozzle ejection on scavenge pipe, cleans ceramic tile surface, according to the situation of cleaning degree, manipulation flow control device can regulate the injection flow rate of water supply hose automatically.Then ceramic tile moves backward again, and the water of high pressure gas shower nozzle to ceramic tile surface on high-pressure air hose brushes, and the water stain water suction banister brush that passes through again adsorbs further, ceramic tile does not have impurity and water, manually ceramic tile is moved down rear belt conveyor, directly case.
Dry manually-operated gate and the special construction drying up manually-operated gate, manually-operated gate can be made also can not to open or close under external force, can prevent in normal productive process like this, workman makes it close and has influence on normally running continuously of operation after touching unintentionally and drying manually-operated gate and dry up manually-operated gate.Technique scheme is by the state under valve closing, and in this state, even if external force touches handle, valve also can not be opened.Be inserted with alignment pin between semicircle slotted eye and circular hole, the position of location-plate and fairlead can be fixed like this, guarantee circular arc position limiting structure and there is on front side of pipeline good contact coordinate.Clamp has following two effects: the first, plays the effect of connection two limiting plates, avoid single limiting plate be out of shape and cause circular arc position limiting structure and pipeline frontside contacts poor fit good; The second, clamp lower end coordinates with stopper slot, and clamp and fairlead are structure as a whole, and so just can limit handle and not rotate, thus defines valve and can not be opened easily.When valve initiatively opened by needs, alignment pin is extracted out, fairlead and location-plate are pulled back along handle, draw-in groove is left in clamp lower end, when on rear side of elongated hole with circular hole up and down to the time in of corresponding alignment pin is inserted in circular hole, so just can by fairlead and location-plate location, and then hand-held rotatable handle gets final product valve-off.
The flow control device that air induction hose, flexible exhaust column are identical with water supply hose being respectively equipped with a structure, air induction hose, flexible exhaust column and water supply hose clamp by the left clamp ring of flow control device and right clamp ring, carry out Flow-rate adjustment by the distance between left clamp ring and right clamp ring.The concrete adjustment process of flow control device is as follows: regulate motor by manipulation, regulate motor to drive and regulate screw mandrel to rotate, with the nut regulating wire rod thread to be connected along regulating screw mandrel to move axially, slide is driven to move along two adjustment guide rails, slide is promoted by pull bar or pulls installing rack to move forward or backward, under the effect of extension spring, right slide block on left slider on left clamping plate and right clamping plate slides along left slide rail and right slide rail all the time respectively, when pull bar is to pusher, installing rack backward, distance between left slider and right slide block increases, under the effect of lever principle, the left clamp ring of left clamping plate and right clamping plate rear end and right clamp ring are by air induction hose, flexible exhaust column and water supply hose clamping, air induction hose, the sectional area of flexible exhaust column and water supply hose diminishes, so just can the flow of adjustments of gas or water.
In sum, the present invention adopts streamline to carry out spray printing pattern, oven dry count, surface quality detection, edging, clean and dry to ceramic tile, automaticity is high, hand labor intensity is little, production efficiency is high, safety and environmental protection, and can regulate the size of air quantity, the water yield, reach good coupling, more economize energy.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
The perspective view of Fig. 2 Shi Tu1Zhong Qian spray printing mechanism and rear spray printing mechanism;
Fig. 3 is the enlarged drawing of drying unit in Fig. 1;
Fig. 4 is the enlarged drawing of edging device in Fig. 1;
Fig. 5 is the structural representation of drying manually-operated gate in the middle of Fig. 3;
Fig. 6 is the top view of handle in Fig. 5, location-plate and fairlead;
Fig. 7 is the enlarged drawing of flow control device in Fig. 1.
Detailed description of the invention
As shown in Fig. 1-Fig. 7, building tile surface-treatment line of the present invention, comprise frame 1, frame 1 is provided with front belt conveyor 2 and rear belt conveyor 3, front belt conveyor 2 rear end and rear belt conveyor 3 front end have gap, spray printing mechanism 4, rear spray printing mechanism 5, counting device, drying unit 6 and surface quality detection device before frame 1 is provided with successively from front to back above front belt conveyor 2; Frame 1 is provided with edging device 7 between front belt conveyor 2 and rear belt conveyor 3, and frame 1 is provided with cleaning device and wiping blow-dry device from front to back successively above rear belt conveyor 3.
Front spray printing mechanism 4 is identical with the structure of rear spray printing mechanism 5, front spray printing mechanism 4 and rear spray printing mechanism 5 include spray printing column 8, spray printing crossbeam 9, vertical drive motors 10, horizontal drive motor 11, vertical screw mandrel 12, horizontal lead screw 13 and jet printing appts 14, spray printing column 8 is provided with two, two spray printing columns 8 are located on the left of front belt conveyor 2 respectively with in the frame 1 on right side, spray printing crossbeam 9 level is located at two spray printing column 8 upper ends, vertical drive motors 10 is located on spray printing crossbeam 9, the clutch end of vertical drive motors 10 is connected with vertical screw mandrel 12 coaxial transmission, vertical screw mandrel 12 has been threaded vertical slide block 15, two spray printing column 8 sidepieces are vertically provided with a vertical guide 16 respectively, article two, vertical guide 16 slidably connects a horizontal square tube 17, horizontal square tube 17 is fixedly connected with vertical slide block 15, horizontal square tube 17 bottom is provided with pilot hole along its length, horizontal drive motor 11 is located at horizontal square tube 17 one end, horizontal lead screw 13 to be located in horizontal square tube 17 and to be in transmission connection with the clutch end of horizontal drive motor 11, horizontal lead screw 13 is threaded through the cross sliding clock 18 of pilot hole, jet printing appts 14 is located at cross sliding clock 18 lower surface.
Drying unit 6 comprises the uncovered casing 19 in bottom, the left plate of casing 19 and the inwall of right plate are fixedly located in frame 1, ceramic tile import 20 is formed and ceramic tile exports 21 between the belt of the front side board of casing 19 and the lower edge of back side panel and front belt conveyor 2, casing 19 upper level is provided with dividing plate 22, hot-air distributor chamber 23 is formed between the top board of dividing plate 22 and casing 19, dividing plate 22 is provided with injection direction jet thrust 24 down, the top board of casing 19 is evenly provided with at least three air inlet pipe 25, the upper end of three air inlet pipe 25 is connected with total inlet pipe 26, the air inlet of total inlet pipe 26 is connected with air induction hose 27, total inlet pipe 26 is provided with the oven dry manually-operated gate 28 of contiguous air induction hose 27, temperature sensor 29 is provided with in casing 19.
Edging device 7 comprises and to be located in frame 1 the overall framework 30 in rectangular shape, six faces of framework 30 surrounding are equipped with sealing plate 31, sealing plate 31 on the right side of framework 30 is provided with glass and the rear side of sealing plate 31 is rotatably connected on framework 30 by hinge 32, framework 30 center of top is vertically provided with fixed leg 33, fixed leg 33 lower end level is provided with platen 34, and upper platen 34 lower surface is provided with flexible backing plate 36, frame 1 lower vertical is provided with installing plate 37, installing plate 37 sidepiece be provided with vertically arrange hold out against cylinder 38, hold out against that the piston rod upper end of cylinder 38 is coaxial is removably connected with the uncovered lifting axe bearing 39 in upper end, pressure bearing 40 is provided with in lifting axe bearing 39, the outer ring of pressure bearing 40 and lifting axe bearing 39 inwall interference fit, the inner ring interference fit of pressure bearing 40 is connected with lifting axe 41, lifting axe bearing 39 upper end is provided with the gland 42 be enclosed within lifting axe 41, lifting axe 41 upper end is coaxial is provided with connector, connector is provided with the pressing disc 43 corresponding with upper platen about 34, pressing disc 43 lower surface is provided with positioning convex 44, framework 30 top left side and right side are respectively equipped with a slideway 45 along the longitudinal direction, a guide pad 46 is all slidably connected in every bar slideway 45, each guide pad 46 lower surface is all connected with edging motor 47, the main shaft of edging motor 47 is vertically arranged, and the main shaft lower end of edging motor 47 is connected with emery wheel 48, lifting axe bearing 39 outside portion is provided with gripper shoe 49, gripper shoe 49 is provided with stepper motor 50, lifting axe 41 is provided with from synchronizing wheel 51, and the main shaft of stepper motor 50 is provided with main synchronizing wheel 52, main synchronizing wheel 52 and being in transmission connection by Timing Belt 53 between synchronizing wheel 51, framework 30 is provided with platform 54 on front side of top, hound 55 is provided with between on front side of platform 54 bottom surface and framework 30, in the middle part of platform 54, level is provided with push-and-pull cylinder 56 along the longitudinal direction, the rear end of push-and-pull cylinder 56 piston rod is connected with the cross bar 57 of front left and right horizontal direction setting, and bottom, cross bar 57 two ends is fixedly connected with guide pad 46 upper surface respectively by connecting plate 58, beeline between two emery wheels 48 equals the width of ceramic tile, framework 30 inner back side is provided with wind gathering cover 59, and the air inlet of wind gathering cover 59 is connected with flexible exhaust column 60,
Cleaning device comprises the cleaning support 61 be located in frame 1, cleaning support 61 is provided with the scavenge pipe 62 above the belt being positioned at rear belt conveyor 3, scavenge pipe 62 is horizontally disposed with along the longitudinal direction, evenly be provided with at least three high-pressure water nozzles 63 along the longitudinal direction bottom scavenge pipe 62, scavenge pipe 62 be connected with water supply hose 64;
Wiping blow-dry device comprises the wiping support 65 be located in frame 1, wiping support 65 top is provided with high-pressure air hose 66, high-pressure air hose 66 lower front is provided with high pressure gas shower nozzle 67, high-pressure air hose 66 is provided with and dries up manually-operated gate 68, be provided with water suction banister brush 69 on the downside of high-pressure air hose 66 rear portion, there is between water suction banister brush 69 and the belt of rear belt conveyor 3 gap of 5mm;
Dry manually-operated gate 28 identical with the structure drying up manually-operated gate 68, below only the concrete structure of oven dry manually-operated gate 28 is introduced; The flow control device 70 that air induction hose 27, flexible exhaust column 60 are identical with water supply hose 64 being respectively equipped with a structure;
Dry manually-operated gate 28 and comprise the valve body 71 be located on total inlet pipe 26, rotate in valve body 71 and seal and be provided with valve rod, valve rod is vertically arranged, valve rod upper end is connected with handle 73, handle 73 is vertical with total inlet pipe 26, handle 73 front end is provided with limited block 74, valve rod upper end is coaxial to be threaded for the bolt 75 of fastening handle 73, valve body 71 top level is provided with location-plate 76, location-plate 76 is provided with elongated hole 77 penetrating up and down, the head of bolt 75 is positioned at elongated hole 77 and is slidably matched with elongated hole 77, the length direction of elongated hole 77 is consistent with the length direction of handle 73, elongated hole 77 front end and location-plate 76 leading edge through, location-plate 76 left and right sides is respectively equipped with the limiting plate 78 being positioned at valve body 71 left and right sides, the front side of total inlet pipe 26 and valve body 71 junction is provided with fixed block 79, fixed block 79 upper surface along the longitudinal direction level is provided with stopper slot 80, handle 73 is equipped with the fairlead 81 be slidably matched with handle 73, fairlead 81 forward upper is fixedly connected with location-plate 76 by the connecting plate 82 of bending, fairlead 81 lower front is provided with and the clamp 83 be connected on rear side of two limiting plates 78, clamp 83 lower end extend in stopper slot 80, on the width of stopper slot 80, clamp 83 is equal with the width of stopper slot 80, fairlead 81 upper back and bottom are equipped with semicircle slotted eye, and handle 73 is provided with the circular hole corresponding up and down with semicircle slotted eye, is inserted with alignment pin 84 in semicircle slotted eye and circular hole.
Flow control device 70 comprises fixed head 85, fixed head 85 1 side surface is fixed with and regulates motor 86 and two adjustment guide rails 87, article two, adjustment guide rail 87 is all horizontally disposed with, motor 86 is regulated to be positioned at the front of two adjustment guide rails 87, article two, adjustment guide rail 87 slidably connects slide 88, slide 88 front portion is provided with nut 89, the main shaft of motor 86 is regulated to regulate screw mandrel 91 by regulating coaxial being connected with of shaft coupling 90, regulate screw mandrel 91 parallel with two adjustment guide rails 87 and be threaded with nut 89, fixed head 85 is provided with the regulating shaft bearing 92 between nut 89 and adjustment motor 86, regulate screw mandrel 91 through regulating shaft bearing 92 and be rotationally connected by bearing and regulating shaft bearing 92, slide 88 is provided with and regulates the homoaxial pull bar 93 of screw mandrel 91, pull bar 93 rear end is connected with installing rack 94, the left side of installing rack 94 is provided with left slide rail 95, the right side of installing rack 94 is provided with right slide rail 96, distance between left slide rail 95 and right slide rail 96 front end is greater than the distance between left slide rail 95 and right slide rail 96 rear end, left slide rail 95 and right slide rail 96 symmetrical about vertical plane, fixed head 85 rear portion is hinged with left clamping plate 97 and right clamping plate 98, left clamping plate 97 rear end is hinged with semicircular left clamp ring 99, right clamping plate 98 rear end is hinged with semicircular right clamp ring 100, the opening of left clamp ring 99 and right clamp ring 100 is oppositely arranged, connected by extension spring 101 between left clamping plate 97 and right clamping plate 98, extension spring 101 is positioned at the front side of left clamping plate 97 and fixed head 85 pin joint, left clamping plate 97 front end is provided with the left slider 102 be slidably matched with left slide rail 95, and right clamping plate 98 front end is provided with the right slide block 103 be slidably matched with right slide rail 96.
Counting device comprises the counting bracket 104 be located in frame 1 and the counter 105 be located on counting bracket 104.
Surface quality detection device comprises the Bracket for Inspection 106 be located in frame 1 and the camera 107 be located on Bracket for Inspection 106.
The back side panel lower end of casing 19 exports 21 places at ceramic tile and is provided with Clean Brush for cleaning 108, and Clean Brush for cleaning 108 cleans the ceramic tile surface after oven dry.
The belt of front belt conveyor 2 is provided with some positioning strips 109, and the distance of adjacent two positioning strips 109 equals the horizontal range between front spray printing mechanism 4 and rear spray printing mechanism 5.
First, in the mould making ceramic tile 110, at least two projections are set, can make like this to form locating slot bottom the ceramic tile 110 made, locating slot coordinates with the positioning convex 44 of lower positioning disk upper surface, and the four edges of ceramic tile 110 is remained on all around on direction.
Specific operation process of the present invention is as follows: manually will treat that the ceramic tile 110 of spray printing is placed on the belt of front belt conveyor 2, by positioning strip 109 on front side of ceramic tile 110, ceramic tile 110 is carried backward along front belt conveyor 2, when two blocks of ceramic tiles 110 are transported to below two jet printing appts 14 respectively, jet printing appts 14 carries out automatic spray printing operation (need the pattern of spray printing pre-set) to reply ceramic tile 110 upper surface respectively.Ceramic tile 110 keeps inactive state when spray printing, and now, belt conveyor 2 suspends.In jet printing process, automation can carry out the adjustment of vertical position and lengthwise position to jet printing appts 14, vertical position adjustment process is as follows: vertical drive motors 10 drives vertical screw mandrel 12 to rotate, the vertical slide block 15 be threaded with vertical screw mandrel 12 vertically screw mandrel 12 moves up and down, vertical slide block 15 with regard to the horizontal square tube 17 of drive and jet printing appts 14 vertically guide rail 16 move up and down.The horizontal level adjustment process of jet printing appts 14 is as follows: horizontal drive motor 11 drives horizontal lead screw 13 to rotate, the cross sliding clock 18 be threaded with horizontal lead screw 13 moves horizontally along guide pad 46, and the jet printing appts 14 be fixedly installed with cross sliding clock 18 also moves left and right along level.
After spray printing terminates, front belt conveyor 2 restarts, the ceramic tile 110 of spray printing pattern is carried backward, ceramic tile 110 import 20 through casing 19 front end enters in casing 19, high-pressure hot gas enters in hot-air distributor chamber 23 by total inlet pipe 26, an air inlet pipe 25, high-pressure hot gas sprays downwards through jet thrust 24, and high temperature hot gas can not be too hot, avoids the too high hot gas of temperature to have influence on the change of picture on surface color.By the real-time monitoring in temperature sensor 29 pairs of casings 19, automatically can manipulate flow control device 70 can regulate the temperature in casing 19.
After oven dry, the ceramic tile 110 on rear side of casing 19 exports 21 and moves backward, and camera 107 pairs of ceramic tile 110 surfaces that ceramic tile 110 exports 21 places are carried out the surface quality such as pattern, crackle and detected, if find substandard products, manually rejects.If it is no problem to detect, on the artificial pressing disc 43 ceramic tile 110 moved on edging device 7, locating slot on ceramic tile 110 coordinates with the positioning convex 44 of pressing disc 43 upper surface, start and hold out against cylinder 38, holding out against cylinder 38 drives lifting axe 41 to move up, ceramic tile 110 compresses by pressing disc 43 and upper platen 34, completes fixing clamping operation, then edging motor 47 and push-and-pull cylinder 56 is started, edging motor 47 drives emery wheel 48 High Rotation Speed, push-and-pull cylinder 56 is by cross bar 57, connecting plate 58 drives guide pad 46 to move forward and backward along slideway 45, burr in the limit, left side of ceramic tile 110 and right edge is carried out grinding by emery wheel 48, after grinding these both sides complete, startup holds out against cylinder 38 and is unclamped by ceramic tile 110, open stepper motor 50, lifting axe 41 half-twist is driven by Timing Belt 53, restart and hold out against cylinder 38 and make ceramic tile 110 hold out against pressing disc 43 times, start edging motor 47 and push-and-pull cylinder 56, grinding is carried out to the two other opposite side of ceramic tile 110.In the process of edging, the dust in edging procedure is extracted out by flexible exhaust column 60 and wind gathering cover 59 by blower fan, and according to the dust situation in sealing plate 31, manipulation flow control device 70 can regulate the air quantity of flexible exhaust column 60 automatically.
After oven dry terminates, hold out against cylinder 38 to unclamp, open the sealing plate 31 on right side, being taken out by ceramic tile 110 is placed on rear belt conveyor 3, water under high pressure, by water supply hose 64 and scavenge pipe 62, sprays finally by the high-pressure water nozzle 63 on scavenge pipe 62, cleans ceramic tile 110 surface, according to the situation of cleaning degree, manipulation flow control device 70 can regulate the injection flow rate of water supply hose 64 automatically.Then ceramic tile 110 moves backward again, the water on 67 pairs of ceramic tile 110 surfaces of the high pressure gas shower nozzle on high-pressure air hose 66 brushes, and the water stain water suction banister brush 69 that passes through again adsorbs further, ceramic tile 110 does not have impurity and water, manually ceramic tile 110 is moved down rear belt conveyor 3, directly case.
Dry manually-operated gate 28 and the special construction drying up manually-operated gate 68, manually-operated gate can be made also can not to open or close under external force, can prevent in normal productive process like this, workman touches unintentionally dries manually-operated gate 28 and after drying up manually-operated gate 68, makes it close and have influence on normally running continuously of operation.Technique scheme is by the state under valve closing, and in this state, even if external force touches handle 73, valve also can not be opened.Be inserted with alignment pin 84 between semicircle slotted eye and circular hole, the position of location-plate 76 and fairlead 81 can be fixed like this, guarantee circular arc position limiting structure and there is on front side of pipeline good contact coordinate.Clamp 83 has following two effects: the first, plays the effect of connection two limiting plates 78, avoid single limiting plate 78 to be out of shape and cause circular arc position limiting structure and pipeline frontside contacts poor fit good; The second, clamp 83 lower end coordinates with stopper slot 80, and clamp 83 and fairlead 81 are structure as a whole, and so just can limit handle 73 and not rotate, thus defines valve and can not be opened easily.When valve initiatively opened by needs, alignment pin 84 is extracted out, fairlead 81 and location-plate 76 are pulled back along handle 73, draw-in groove is left in clamp 83 lower end, on rear side of elongated hole 77 with circular hole up and down to the time in of corresponding alignment pin 84 is inserted in circular hole, so just fairlead 81 and location-plate 76 can be located, and then hand-held handle 73 rotates and gets final product valve-off.
The flow control device 70 that air induction hose 27, flexible exhaust column 60 are identical with water supply hose 64 being respectively equipped with a structure, air induction hose 27, flexible exhaust column 60 and water supply hose 64 clamp by the left clamp ring 99 of flow control device 70 and right clamp ring 100, carry out Flow-rate adjustment by the distance between left clamp ring 99 and right clamp ring 100.The concrete adjustment process of flow control device 70 is as follows: regulate motor 86 by manipulation, regulate motor 86 to drive and regulate screw mandrel 91 to rotate, move axially along regulating screw mandrel 91 with the nut 89 regulating screw mandrel 91 to be threaded, slide 88 is driven to move along two adjustment guide rails 87, slide 88 is promoted by pull bar 93 or pulls installing rack 94 to move forward or backward, under the effect of extension spring 101, left slider 102 on left clamping plate 97 and the right slide block 103 on right clamping plate 98 slide along left slide rail 95 and right slide rail 96 all the time respectively, when pull bar 93 is to pusher, installing rack 94 backward, distance between left slider 102 and right slide block 103 increases, under the effect of lever principle, the left clamp ring 99 of left clamping plate 97 and right clamping plate 98 rear end and right clamp ring 100 are by air induction hose 27, flexible exhaust column 60 and water supply hose 64 clamp, air induction hose 27, the sectional area of flexible exhaust column 60 and water supply hose 64 diminishes, so just can the flow of adjustments of gas or water.
Above embodiment is the unrestricted technical scheme of the present invention in order to explanation only, although with reference to above-described embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that: still can modify to the present invention or equivalent replacement, and not departing from any modification or partial replacement of the spirit and scope of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (1)
1. building tile surface-treatment line, comprise frame, frame is provided with front belt conveyor and rear belt conveyor, front belt conveyor rear end and rear belt conveyor front end have gap, it is characterized in that: spray printing mechanism, rear spray printing mechanism and drying unit before frame is provided with successively from front to back above front belt conveyor; Frame is provided with edging device between front belt conveyor and rear belt conveyor, and frame is provided with cleaning device and wiping blow-dry device from front to back successively above rear belt conveyor;
Front spray printing mechanism is identical with the structure of rear spray printing mechanism, front spray printing mechanism and rear spray printing mechanism include spray printing column, spray printing crossbeam, vertical drive motors, horizontal drive motor, vertical screw mandrel, horizontal lead screw and jet printing appts, spray printing column is provided with two, two spray printing columns are located on the left of front belt conveyor respectively with in the frame on right side, spray printing crossbeam level is located at two spray printing column upper ends, vertical drive motors is located on spray printing crossbeam, the clutch end of vertical drive motors is connected with vertical screw mandrel coaxial transmission, vertical screw mandrel has been threaded vertical slide block, two spray printing stud sides portions are vertically provided with a vertical guide respectively, article two, vertical guide slidably connects a horizontal square tube, horizontal square tube is fixedly connected with vertical slide block, horizontal square tube bottom is provided with pilot hole along its length, horizontal drive motor is located at horizontal square tube one end, horizontal lead screw to be located in horizontal square tube and to be in transmission connection with the clutch end of horizontal drive motor, horizontal lead screw is threaded through the cross sliding clock of pilot hole, jet printing appts is located at cross sliding clock lower surface,
Drying unit comprises the uncovered casing in bottom, the left plate of casing and the inwall of right plate are fixedly located in frame, ceramic tile import is formed and ceramic tile exports between the belt of the front side board of casing and the lower edge of back side panel and front belt conveyor, casing upper level is provided with dividing plate, hot-air distributor chamber is formed between dividing plate and the top board of casing, dividing plate is provided with injection direction jet thrust down, the top board of casing is evenly provided with at least three air inlet pipe, the upper end of three air inlet pipe is connected with total inlet pipe, the air inlet of total inlet pipe is connected with air induction hose, total inlet pipe is provided with the oven dry manually-operated gate of contiguous air induction hose, temperature sensor is provided with in casing,
Edging device comprises and to be located in frame the overall framework in rectangular shape, six faces of framework surrounding are equipped with sealing plate, the sealing plate of frame right is provided with glass and the rear side of sealing plate is rotatably connected on framework by hinge, frame roof central vertical is provided with fixed leg, fixed leg lower end level is provided with platen, and upper platen lower surface is provided with flexible backing plate; Frame lower is vertically provided with installing plate, installing plate sidepiece be provided with vertically arrange hold out against cylinder, hold out against that the piston rod upper end of cylinder is coaxial is removably connected with the uncovered lifting axe bearing in upper end, pressure bearing is provided with in lifting axe bearing, the outer ring of pressure bearing and lifting axe bearing inwall interference fit, the inner ring interference fit of pressure bearing is connected with lifting axe, lifting axe bearing upper end is provided with the gland be enclosed within lifting axe, lifting axe upper end is coaxial is provided with connector, and connector is provided with the pressing disc corresponding up and down with upper platen; Pressing disc lower surface is provided with positioning convex; On the left of frame roof and right side is respectively equipped with a slideway along the longitudinal direction, a guide pad is all slidably connected in every bar slideway, each guide pad lower surface is all connected with edging motor, and the main shaft of edging motor is vertically arranged, and the main shaft lower end of edging motor is connected with emery wheel; Lifting axe bearing outside portion is provided with gripper shoe, and gripper shoe is provided with stepper motor, and lifting axe is provided with from synchronizing wheel, and the main shaft of stepper motor is provided with main synchronizing wheel, main synchronizing wheel and being connected by toothed belt transmission between synchronizing wheel; Platform is provided with on front side of frame roof, hound is provided with between on front side of platform base and framework, in the middle part of platform, level is provided with push-and-pull cylinder along the longitudinal direction, the rear end of push-and-pull cylinder piston rod is connected with the cross bar of front left and right horizontal direction setting, and bottom, cross bar two ends is fixedly connected with guide pad upper surface respectively by connecting plate; Beeline between two emery wheels equals the width of ceramic tile; Be provided with wind gathering cover on rear side of lower portion, the air inlet of wind gathering cover is connected with flexible exhaust column;
Cleaning device comprises the cleaning support be located in frame, cleaning support is provided with the scavenge pipe above the belt being positioned at rear belt conveyor, scavenge pipe is horizontally disposed with along the longitudinal direction, evenly be provided with at least three high-pressure water nozzles along the longitudinal direction bottom scavenge pipe, scavenge pipe is connected with water supply hose;
Wiping blow-dry device comprises the wiping support be located in frame, wiping support top is provided with high-pressure air hose, high-pressure air hose lower front is provided with high pressure gas shower nozzle, high-pressure air hose is provided with and dries up manually-operated gate, be provided with water suction banister brush on the downside of high-pressure air hose rear portion, there is between water suction banister brush and the belt of rear belt conveyor the gap of 5mm;
Dry manually-operated gate identical with the structure drying up manually-operated gate; The flow control device that air induction hose, flexible exhaust column are identical with water supply hose being respectively equipped with a structure;
Dry manually-operated gate and comprise the valve body be located on total inlet pipe, rotate in valve body and seal and be provided with valve rod, valve rod is vertically arranged, valve rod upper end is connected with handle, handle is vertical with total inlet pipe, handle front end is provided with limited block, valve rod upper end is coaxial to be threaded for the bolt of fastening handle, body top level is provided with location-plate, location-plate is provided with elongated hole penetrating up and down, the head of bolt is positioned at elongated hole and is slidably matched with elongated hole, the length direction of elongated hole is consistent with the length direction of handle, elongated hole front end and location-plate leading edge through, the location-plate left and right sides is respectively equipped with the limiting plate being positioned at the valve body left and right sides, the front side of total inlet pipe and valve body junction is provided with fixed block, fixed block upper surface along the longitudinal direction level is provided with stopper slot, handle is equipped with the fairlead be slidably matched with handle, fairlead forward upper is fixedly connected with location-plate by the connecting plate of bending, fairlead lower front is provided with and the clamp be connected on rear side of two limiting plates, clamp lower end extend in stopper slot, on the width of stopper slot, clamp is equal with the width of stopper slot, fairlead upper back and bottom are equipped with semicircle slotted eye, and handle is provided with the circular hole corresponding up and down with semicircle slotted eye, is inserted with alignment pin in semicircle slotted eye and circular hole,
Flow control device comprises fixed head, fixed head one side surface is fixed with and regulates motor and two adjustment guide rails, article two, adjustment guide rail is all horizontally disposed with, motor is regulated to be positioned at the front of two adjustment guide rails, article two, regulate slide on rails to be connected with slide, slide front portion is provided with nut, shaft coupling is coaxial is connected with adjustment screw mandrel by regulating to regulate the main shaft of motor, screw mandrel is regulated to regulate guide rail parallel with two and be connected with nut thread, fixed head is provided with the regulating shaft bearing between nut and adjustment motor, regulate screw mandrel through regulating shaft bearing and be rotationally connected by bearing and regulating shaft bearing, slide is provided with and regulates the homoaxial pull bar of screw mandrel, pull bar rear end is connected with installing rack, the left side of installing rack is provided with left slide rail, the right side of installing rack is provided with right slide rail, distance between left slide rail and right slide rail front end is greater than the distance between left slide rail and right sliding rail rear end, left slide rail and right slide rail symmetrical about vertical plane, fixed head rear portion is hinged with left clamping plate and right clamping plate, left clamping plate rear end is hinged with semicircular left clamp ring, right clamping plate rear end is hinged with semicircular right clamp ring, the opening of left clamp ring and right clamp ring is oppositely arranged, connected by extension spring between left clamping plate and right clamping plate, extension spring is positioned at the front side of left clamping plate and fixed head pin joint, and left clamping plate front end is provided with the left slider be slidably matched with left slide rail, and right clamping plate front end is provided with the right slide block be slidably matched with right slide rail.
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| CN201510554583.7A CN105058990B (en) | 2015-09-03 | 2015-09-03 | Building tile surface-treatment line |
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| CN107892023A (en) * | 2017-12-02 | 2018-04-10 | 无锡汇欧陶瓷有限公司 | A kind of ceramic tile production cleaning boxing apparatus |
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