CN103318653B - A kind of cigarette package accumulating material-flow method of business synergic - Google Patents
A kind of cigarette package accumulating material-flow method of business synergic Download PDFInfo
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- CN103318653B CN103318653B CN201310194143.6A CN201310194143A CN103318653B CN 103318653 B CN103318653 B CN 103318653B CN 201310194143 A CN201310194143 A CN 201310194143A CN 103318653 B CN103318653 B CN 103318653B
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- smoke box
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Abstract
The present invention relates to a kind of cigarette logistics system, specifically, relate to a kind of business synergic cigarette novel package accumulating logistics system.Logistics system comprises: computer control system, industrial cigarette plant area and commercial distribution center; Industry cigarette plant area comprises vanning district, enters reservoir area, overhead reservoir area and go out reservoir area; Commercial distribution center includes reservoir area, overhead reservoir area, goes out reservoir area and off-sorting station.Packed and transported form between finished industrial product cigarette and commercial distribution is converted into business synergic pattern by original industrial and commercial clastotype by the present invention, simplifies system job flow process; Instead of case packer group with mechanical hand and conveyer, turnover smoke box changes wooden smoke box into by carton, avoids the wasting of resources that carton discards generation, reduces productive costs; Bar-code identification mode on part cigarette has changed pallet RFID RM into, solves the system mistake because bar code pollution etc. brings, improves work efficiency.
Description
Technical field
The present invention relates to a kind of logistics system of cigarette, specifically, relate to a kind of cigarette package accumulating logistics system and method for business synergic.
Background technology
The pattern that current domestic industry finished cigarettes generally adopts industry and commerce to be separated with the packed and transported form between commercial distribution, namely in industrial cigar mill, after bar cigarette has been packed by rolling andpackingequipment, case packer group is delivered to by delivery system, article 50, cigarette packed in cases is a cigarette, finished product warehouse-in sorting line is delivered to through travel line after having packed, the part cigarette that bar code scan is qualified is delivered to finished product robot palletizer and is captured station, 30 cigarette codes are formed a warehouse-in unit by robot on a pallet, complete the read-write of solid tray smoke box RFID, normal solid tray smoke box delivers to piler picking platform by delivery system, piler is got solid tray smoke box according to instruction and is specified goods yard stored in shelf magazine subsequently.When needing the outbound of finished parts cigarette according to finished product outbound list, instruction is sent by management scheduling system, piler is transferred corresponding finished product solid tray smoke box according to instruction from appointment goods yard and is delivered to piler goods putting platform, solid tray smoke box delivers to finished product unstacking robot de-stacking station by delivery system, part cigarette is rendered on sorting line by robot, part cigarette enters corresponding conveyer after reading code, is manually subsequently taken off by part cigarette and is deposited in lorry, completes finished product Delivery.Part cigarette is delivered to commercial distribution center by lorry, through bar code scan by manually being put in storage on a pallet by 30 cigarette codes; During outbound, according to despatching note, management scheduling system sends instruction, by piler or manually part cigarette pallet is taken out from appointment goods yard, enter part cigarette stock district, then part cigarette is splitted into bar cigarette, the carton pulled down does waste treatment, bar cigarette has been sorted the order slip of retail customer again by sorting system, manually deliver in the lorry of specifying, each retail department delivered to by lorry.
Because cigarette output is larger, carton quantity needed for stip cigarette packing member cigarette is also larger, carton is as transfer container, after commercial distribution center piece cigarette is removed, carton just needs waste treatment, well can not recycle, also not meet the principle of economical environment-protective advocated now, and significantly increase the cost in production.Along with the lifting of cigarette level and the demand of environmental protection society, this traditional packaging accumulating form needs improve accordingly and develop.
Business synergic cigarette package accumulating logistics system is current at home, the world does not still have case study on implementation, for this reason, and special proposition the present invention.
Summary of the invention
Primary goal of the invention of the present invention is the cigarette package accumulating logistics system providing a kind of business synergic;
Second goal of the invention of the present invention is the cigarette package accumulating material-flow method providing a kind of business synergic.
In order to complete object of the present invention, the technical scheme of employing is:
The present invention relates to a kind of cigarette package accumulating logistics system of business synergic, described logistics system comprises: computer control system 1, industrial cigarette plant area 2 and commercial distribution center 3;
Wherein, industrial cigarette plant area 2 comprises:
Realize bar cigarette to load the vanning district 21 of empty pallet smoke box,
Realize solid tray smoke box warehouse-in and the outbound of empty pallet smoke box enter reservoir area 22,
Realize overhead reservoir area 23 that empty pallet smoke box and solid tray smoke box store,
What realize the outbound of solid tray smoke box and empty pallet smoke box Hui Ku goes out reservoir area 24;
Commercial distribution center 3 comprises:
Realize by by go out that solid tray smoke box that reservoir area 24 transports puts in storage enter reservoir area 31,
Realize the overhead reservoir area 32 of the storage of solid tray smoke box,
Realize the outbound of solid tray smoke box go out reservoir area 33,
Realize bar cigarette being rendered to sorting line and empty pallet smoke box being turned back to the off-sorting station 34 going out reservoir area 24 in industrial cigarette plant area 2.
First optimal technical scheme of the present invention is: solid tray smoke box is the pallet that goods is housed in pallet or the contained smoke box of pallet; Described empty pallet smoke box is the pallet being unkitted goods in pallet or the contained smoke box of pallet.
Second optimal technical scheme of the present invention is: the smoke box had enough to meet the need in accumulating logistics system is wooden smoke box, and in described smoke box, packaging has 800 cigarettes.
3rd optimal technical scheme of the present invention is: smoke box is long is 1200mm, and wide is 1000mm, and height is 1100mm.
4th optimal technical scheme of the present invention is: be provided with in vanning district 21 and carry out clamping and the device of shaping and mechanical arm to carton cigarette, mechanical arm has sucker, with sucker, bar cigarette is put into smoke box, enter the mechanical equipment that reservoir area 22 is provided with running smoke box.
5th optimal technical scheme of the present invention is: vanning district 21 be provided with cased after solid tray smoke box carried out to the device of RFID information read-write, the reservoir area 31 that enters at commercial distribution center 3 is provided with the device solid tray smoke box of outbound being carried out to RFID information read-write.
6th optimal technical scheme of the present invention is: the overhead reservoir area 23 being provided with piler elevated automation in cigarette district of factory, and smoke box is put into shelf magazine shelf and stored by piler.
The invention still further relates to a kind of cigarette package accumulating material-flow method of business synergic:
When putting in storage:
Deliver to vanning district 21 after stip cigarette packing completes, carry out after clamping process through fixing device, the bar cigarette put in order is put into empty pallet smoke box by robotic arm, after having cased, carries out the read-write of solid tray smoke box RFID information; By piler, solid tray smoke box is delivered to into reservoir area 22, complete the outbound of empty pallet smoke box entering reservoir area 22, piler picking platform is delivered to after Input System information scanning, the appointment goods yard being delivered to reservoir area 23 by piler is deposited, the supply of empty pallet smoke box is taken out in overhead reservoir area 23 by the instruction of computer control system 1, delivers to outbound after piler goods putting platform;
When outbound:
According to outbound job order, computer control system 1 sends instruction, and piler recalls solid tray smoke box according to instruction and delivers to out reservoir area 24 in overhead reservoir area 23, after carrying out RFID information read-write, completes outbound; The reservoir area 31 that enters of described commercial distribution center 3 receives out the solid tray smoke box that reservoir area 24 transports, and carries out RFID information read-write, and the goods yard by piler solid tray smoke box being put into overhead reservoir area 32 stores;
When delivering:
According to despatching note, computer control system 1 sends instruction, piler takes out solid tray smoke box according to instruction from the appointment goods yard of overhead reservoir area 32, carry out machine sort going out reservoir area 33 through being delivered to off-sorting station 34, complete bar cigarette and have enough to meet the need being separated of smoke box, each retail department is delivered in the entrucking after sorting of bar cigarette; Cigar mill sent back to by empty turnover smoke box, and after RFID information read-write, deliver to piler picking platform going out reservoir area 24 by delivery system, piler completes empty pallet smoke box warehouse-in.
Below content of the present invention is made further explanation:
Being interpreted as of the specific term related in the present invention:
1, bar cigarette: 10 box cigarettes are packaged as a cigarette, as shown in Figure 4;
2, part cigarette: 50 stip cigarette packings are a cigarette, as shown in Figure 5; 30 cigarette codes schematic diagram on pallet as shown in Figure 6;
3, solid tray smoke box: the pallet that goods (part cigarette or bar cigarette) is housed in pallet or the contained smoke box of pallet;
4, empty pallet smoke box: the pallet being unkitted goods (part cigarette or bar cigarette) in pallet or the contained smoke box of pallet;
Packed and transported form between finished industrial product cigarette and commercial distribution is converted into business synergic pattern by original industrial and commercial clastotype by the present invention, simplifies system job flow process; Instead of case packer group with mechanical hand and conveyer, turnover smoke box changes wooden smoke box into by carton, avoids the wasting of resources that carton discards generation, reduces productive costs; Bar-code identification mode on part cigarette has changed pallet RFID RM into, solves the system mistake because bar code pollution etc. brings, improves work efficiency.
In industrial cigar mill, rolling andpackingequipment has packed bar cigarette, delivers to vanning district through travel line, and original case packer is replaced by mechanical hand and conveyer; Transport the bar cigarette come and carry out clamping process through fixing device, then by mechanical hand, the turnover smoke box recalled from warehouse for finished product is put in the crawl of bar cigarette, every case can fill 800 cigarettes; After vanning, complete the written information of solid tray smoke box RFID, then deliver to warehouse for finished product Input System by delivery system, delivered to by piler after scanning and specify goods yard to deposit.According to finished product outbound list, when needing the cigarette outbound of finished product bar, send instruction by management scheduling system, piler takes out the solid tray smoke box of specifying on goods yard according to instruction, deliver to piler goods putting platform, ex-warehouse system completes the outbound task of solid tray smoke box.
Solid tray smoke box delivers to the warehouse-in end at commercial distribution center through load transfer device, and after RFID information read-write, solid tray smoke box is delivered to shelf magazine or common shelf storage by Input System; According to despatching note, instruction is sent by management scheduling system, piler or manually take out solid tray smoke box according to instruction from appointment goods yard, solid tray smoke box is delivered to robot and is captured station by delivery system, bar cigarette takes out by robot, renders on sorting line, finally manually puts bar cigarette into lorry, deliver to each retail department, Turnover Box then continues to transport cigar mill back by automobile and recycles.
The present invention adopts wooden smoke box as turnover smoke box, and size 1200mm (length) × 1000mm(is wide) × 1100mm(is high), as shown in Figure 7.Turnover smoke box and pallet form memory cell, leave in finished product shelf magazine, when needing empty pallet smoke box according to production task, piler takes out in finished product shelf magazine according to instruction, deliver to piler goods putting platform, through ex-warehouse system outbound, deliver to vanning district by AGV automatically guiding trolley and specify conveyer platform, case for bar cigarette; Deliver to vanning district through travel line after bar cigarette completes from rolling andpackingequipment, carry out clamping process through fixing device, the bar cigarette put in order is drawn and is put into turnover smoke box by robot; After having cased, carry out the read-write of solid tray smoke box RFID information, then delivery system delivers to AGV picking platform, and solid tray smoke box is delivered to storage station by AGV, delivers to piler picking platform after Input System information scanning, is delivered to specify goods yard to deposit by piler.According to finished product outbound list, computer control system sends command adapted thereto and performs outbound task, piler recalls corresponding finished product solid tray smoke box according to the outbound instruction of system from shelf magazine and delivers to piler goods putting platform, after finished product ex-warehouse system carries out RFID information read-write, completes outbound task.
After the solid tray smoke box of outbound delivers to commercial distribution center by load transfer device, carry out RFID information read-write, and deliver to piler picking platform by Input System, solid tray smoke box to be put on the goods yard that shelf magazine specifies according to instruction by piler.During the outbound of solid tray smoke box, computer control system performs outbound task according to despatching note, piler takes out solid tray smoke box according to the outbound instruction of system from appointment goods yard, deliver to piler goods putting platform, the robot place of sorting system is delivered to through delivery system, complete bar cigarette and have enough to meet the need being separated of smoke box, bar cigarette delivers to retail department after being chosen by sorting system; Empty pallet smoke box returns cigar mill by automobile, after RFID information read-write, deliver to piler picking platform through Input System, and piler completes empty pallet smoke box warehouse-in.
Relative to Traditional Packing accumulating pattern, the present invention simplifies system flow, and what originally adopted packs member cigarette by bar cigarette by case packer group, need the carton of larger amt, and carton can only be discarded after unpacking in commercial distribution center; New scheme eliminates case packer group, turnover smoke box adopts wooden smoke box to replace original carton, avoids the discarded of carton, and wooden smoke box can recycle, effectively reduce productive costs and decrease the wasting of resources, meeting the trend of current technical development and social progress; The RM of original part cigarette is bar-code identification in addition, and easily because the reasons such as pollutions are damaged, the practical RFID read-write information of new departure, reusable and antijamming capability by force, improves work efficiency.
Accompanying drawing explanation
Accompanying drawing 1 is the business synergic cigarette novel package accumulating logistics system schematic diagram of embodiment 1;
Accompanying drawing 2 is existing production model diagram of circuit;
Accompanying drawing 3 is the production model flow process of embodiment 1;
Accompanying drawing 4 is the bar cigarette schematic diagram in embodiment 1; Long is 289mm, and wide is 89mm, and height is 48.5mm;
Accompanying drawing 5 is the part cigarette schematic diagram in embodiment 1; Long is 585mm, and wide is 467mm, and height is 269mm;
Accompanying drawing 6 is the schematic diagrams of 30 cigarette codes on pallet;
Accompanying drawing 7 is the wooden smoke box schematic diagram in embodiment 1, wherein a=1200mm, b=1000mm, c=1100mm.
The specific embodiment of the present invention is only limitted to make further explanation of the present invention, does not limit Composition of contents of the present invention.
Detailed description of the invention
Embodiment 1
As shown in Figure 1, logistics system specifically comprises: computer control system 1, industrial cigarette plant area 2 and commercial distribution center 3.
Wherein, industry cigarette plant area 2 comprises vanning 21, one, a district and enters reservoir area 22, overhead reservoir area 23 and go out reservoir area 24, the radical function in vanning district 21 is that bar cigarette is loaded empty pallet smoke box, the radical function entering reservoir area 22 is solid tray case warehouse-in and the outbound of empty pallet smoke box, the radical function of overhead reservoir area 23 is the storage of empty pallet smoke box and solid tray smoke box, and the radical function going out reservoir area 24 is the outbound of solid tray smoke box and empty pallet smoke box Hui Ku.
Wherein, solid tray smoke box is the pallet that goods is housed in pallet or the contained smoke box of pallet; Described empty pallet smoke box is the pallet being unkitted goods in pallet or the contained smoke box of pallet.The smoke box had enough to meet the need in accumulating logistics system is wooden smoke box, and in described smoke box, packaging has 800 cigarettes.Smoke box is long is 1200mm, and wide is 1000mm, and height is 1100mm, as shown in Figure 7.Be provided with in vanning district 21 and carry out clamping and the device of shaping and mechanical arm to bar cigarette, mechanical arm there is sucker, with sucker, bar cigarette is put into smoke box, enter the mechanical equipment that reservoir area 22 is provided with running smoke box, as shown in Figure 4, part cigarette schematic diagram as shown in Figure 5 for bar cigarette schematic diagram.
Vanning district 21 be provided with cased after solid tray smoke box carried out to the device of RFID information read-write, the reservoir area 31 that enters at commercial distribution center 3 is provided with the device solid tray smoke box of outbound being carried out to RFID information read-write.Be provided with the overhead reservoir area 23 of piler elevated automation in cigarette district of factory, smoke box is put into shelf magazine shelf and is stored by piler.
Commercial distribution center 3 comprises one and enters overhead reservoir area 32,31, one, reservoir area, goes out reservoir area 33 and off-sorting station 34.The radical function entering reservoir area 31 is solid tray smoke box warehouse-in, the radical function of overhead reservoir area 32 is the storage of solid tray smoke box, the radical function going out reservoir area 33 is the outbound of solid tray smoke box, the radical function of off-sorting station 34 be bar cigarette render to that sorting line and empty pallet smoke box turn back to industrial cigarette plant area 2 go out reservoir area 24.
When putting in storage:
Deliver to vanning district 21 after stip cigarette packing completes, carry out after clamping process through fixing device, the bar cigarette put in order is put into empty pallet smoke box by robotic arm, after having cased, carries out the read-write of solid tray smoke box RFID information; By piler, solid tray smoke box is delivered to into reservoir area 22, complete the outbound of empty pallet smoke box entering reservoir area 22, piler picking platform is delivered to after Input System information scanning, the appointment goods yard being delivered to reservoir area 23 by piler is deposited, the supply of empty pallet smoke box is taken out in overhead reservoir area 23 by the instruction of computer control system 1, delivers to outbound after piler goods putting platform;
When outbound:
According to outbound job order, computer control system 1 sends instruction, and piler recalls solid tray smoke box according to instruction and delivers to out reservoir area 24 in overhead reservoir area 23, after carrying out RFID information read-write, completes outbound; The reservoir area 31 that enters of described commercial distribution center 3 receives out the solid tray smoke box that reservoir area 24 transports, and carries out RFID information read-write, and the goods yard by piler solid tray smoke box being put into overhead reservoir area 32 stores;
When delivering:
According to despatching note, computer control system 1 sends instruction, piler takes out solid tray smoke box according to instruction from the appointment goods yard of overhead reservoir area 32, carry out machine sort going out reservoir area 33 through being delivered to off-sorting station 34, complete bar cigarette and have enough to meet the need being separated of smoke box, each retail department is delivered in the entrucking after sorting of bar cigarette; Cigar mill sent back to by empty turnover smoke box, and after RFID information read-write, deliver to piler picking platform going out reservoir area 24 by delivery system, piler completes empty pallet smoke box warehouse-in.
Concrete production model flow process as shown in Figure 3.
Claims (4)
1. a cigarette package accumulating material-flow method for business synergic, is characterized in that,
When putting in storage:
Deliver to vanning district (21) after stip cigarette packing completes, carry out after clamping process through fixing device, the bar cigarette put in order is put into empty pallet smoke box by robotic arm, after having cased, carries out the read-write of solid tray smoke box RFID information; By piler, solid tray smoke box is delivered to into reservoir area (22), complete the outbound of empty pallet smoke box entering reservoir area (22), piler picking platform is delivered to after Input System information scanning, the appointment goods yard being delivered to reservoir area (23) by piler is deposited, the supply of empty pallet smoke box is taken out in overhead reservoir area (23) by the instruction of computer control system (1), delivers to outbound after piler goods putting platform;
When outbound:
According to outbound job order, computer control system (1) sends instruction, and piler recalls solid tray smoke box according to instruction and delivers to out reservoir area (24) in overhead reservoir area (23), after carrying out RFID information read-write, completes outbound; The reservoir area (31) that enters of commercial distribution center (3) receives out the solid tray smoke box that reservoir area (24) transports, carry out RFID information read-write, the goods yard by piler solid tray smoke box being put into overhead reservoir area (32) stores;
When delivering:
According to despatching note, computer control system (1) sends instruction, piler takes out solid tray smoke box according to instruction from the appointment goods yard of overhead reservoir area (32), carry out machine sort going out reservoir area (33) through being delivered to off-sorting station (34), complete bar cigarette and have enough to meet the need being separated of smoke box, each retail department is delivered in the entrucking after sorting of bar cigarette; Cigar mill sent back to by empty turnover smoke box, and after RFID information read-write, deliver to piler picking platform going out reservoir area (24) by delivery system, piler completes empty pallet smoke box warehouse-in.
2. the cigarette package accumulating material-flow method of business synergic according to claim 1, is characterized in that, described solid tray smoke box is the pallet that goods is housed in pallet or the contained smoke box of pallet; Described empty pallet smoke box is the pallet being unkitted goods in pallet or the contained smoke box of pallet.
3. the cigarette package accumulating material-flow method of business synergic according to claim 1, is characterized in that, the smoke box had enough to meet the need in described cigarette package accumulating material-flow method is wooden smoke box, and in described smoke box, packaging has 800 cigarettes.
4. the cigarette package accumulating material-flow method of business synergic according to claim 1, is characterized in that, described smoke box is long is 1200mm, and wide is 1000mm, and height is 1100mm.
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| CN201310194143.6A CN103318653B (en) | 2013-05-23 | 2013-05-23 | A kind of cigarette package accumulating material-flow method of business synergic |
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| CN201310194143.6A CN103318653B (en) | 2013-05-23 | 2013-05-23 | A kind of cigarette package accumulating material-flow method of business synergic |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104495184A (en) * | 2014-12-21 | 2015-04-08 | 江苏省烟草公司常州市公司 | Automatic stereoscopic warehouse for tobacco stacks |
| US10730078B2 (en) | 2015-12-04 | 2020-08-04 | Berkshire Grey, Inc. | Systems and methods for dynamic sortation of objects |
| EP3789837B1 (en) | 2015-12-04 | 2023-06-21 | Berkshire Grey Operating Company, Inc. | Systems and methods for dynamic processing of objects |
| CN105679175B (en) * | 2016-04-11 | 2018-06-19 | 浙江天煌科技实业有限公司 | A kind of intelligence manufacture production line information integration and control Practice Platform |
| CN106743012B (en) * | 2016-12-23 | 2019-01-01 | 浙江中烟工业有限责任公司 | It is a kind of mistake cigarette packet return library method automatically |
| CN110834858B (en) * | 2018-08-17 | 2022-12-27 | 北京京东乾石科技有限公司 | Method and device for storing goods in warehouse |
| CN109902783B (en) * | 2019-02-28 | 2020-10-09 | 深圳市海恒智能科技有限公司 | Book scanning and receiving method and system |
| CN111086811B (en) * | 2019-12-09 | 2021-08-31 | 意欧斯智能科技股份有限公司 | Material box storage, sorting and warehouse-in and warehouse-out system |
| CN112613700B (en) * | 2020-12-02 | 2023-10-13 | 红云红河烟草(集团)有限责任公司 | Multi-warehouse-point multi-direction delivery scheduling management system for cigarettes |
| CN114282863A (en) * | 2021-12-08 | 2022-04-05 | 浙江中烟工业有限责任公司 | Cigarette industry finished product elevated warehouse inventory method based on space division |
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