CN114282863A - Cigarette industry finished product elevated warehouse inventory method based on space division - Google Patents
Cigarette industry finished product elevated warehouse inventory method based on space division Download PDFInfo
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- CN114282863A CN114282863A CN202111494853.1A CN202111494853A CN114282863A CN 114282863 A CN114282863 A CN 114282863A CN 202111494853 A CN202111494853 A CN 202111494853A CN 114282863 A CN114282863 A CN 114282863A
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 21
- 230000011218 segmentation Effects 0.000 claims abstract description 13
- 238000003860 storage Methods 0.000 claims abstract description 9
- 238000012546 transfer Methods 0.000 claims description 12
- 238000012795 verification Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The invention discloses a cigarette industry finished product elevated warehouse inventory method based on space segmentation, which is used for segmenting the space of a finished product elevated warehouse. And emptying the finished product trays in the divided spaces, and completing the warehouse one by one according to the spaces. As long as the division space is controlled within a certain range, the finished product trays in the space can be conveyed to other spaces in the same roadway, and local warehouse cleaning is realized. And continuously repeating the process until the inventory is finished. The method for checking the finished product in the overhead warehouse of the cigarette industry based on space segmentation does not need to control the low storage capacity in advance and stop production for checking the finished product, and can execute a carrying task when a stacker is idle. And an accurate and efficient inventory making scheme is provided for similar finished product elevated warehouses.
Description
Technical Field
The invention relates to a cigarette industry finished product elevated warehouse inventory method based on space segmentation, and belongs to the technical field of three-dimensional elevated warehouse goods position inventory.
Background
The finished product elevated warehouse is widely applied to the fields of medicine, food, manufacturing industry, coal industry, military departments, airports, ports and the like. The finished product elevated warehouse in the cigarette industry has the advantages of high access speed, large storage capacity, high space utilization rate and the like, so that the cigarette finished product inventory business is required to have certain timeliness.
The existing finished product warehouse method needs to empty a finished product warehouse roadway, and the method has the disadvantages of large workload, incapability of synchronously reusing equipment and low working efficiency. In order to solve the two most outstanding drawbacks of the finished product cigarette tray warehouse: firstly, the workload is large. And secondly, no enough field is available outside the storage area for temporarily stacking a large amount of finished products. The technical personnel in the field need to design a method for the finished product elevated warehouse based on space division.
Disclosure of Invention
The purpose is as follows: in order to overcome the defects in the prior art, the invention provides a finished product elevated warehouse inventory method based on space segmentation, which is used for segmenting the space of a finished product elevated warehouse. And emptying the finished product trays in the divided spaces, and completing the warehouse one by one according to the spaces. As long as the division space is controlled within a certain range, the finished product trays in the space can be conveyed to other spaces in the same roadway, and local warehouse cleaning is realized. And continuously repeating the process until the inventory is finished.
The technical scheme is as follows: in order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a cigarette industry finished product elevated warehouse inventory method based on space segmentation comprises the following steps:
the finished product elevated warehouse dispatching system determines the elevated warehouse space where the finished products are located, the same tunnel space of the elevated warehouse is divided into a cargo space and a non-cargo space, the non-cargo space in the same tunnel is set to be a state that new finished products are forbidden to be placed, when the tunnel stacker is idle, the finished products are placed in the non-cargo space sequentially through the stacker until the non-cargo space is full, an operator enters the tunnel and checks the finished products in the non-cargo space, after checking is finished, the stacker restores the finished products to the original space and places the residual finished products in the non-cargo space until the non-cargo space is full, the operator enters the tunnel and checks the finished products in the non-cargo space, and the steps are repeated until all the finished products in the tunnel space are checked.
And repeating the steps to finish the inspection of the finished products in the rest roadway spaces of the elevated warehouse.
And if the finished product trays which are not checked need to be delivered from the warehouse, the finished product elevated warehouse scheduling system generates a finished product delivery task according to the delivery order, the stacker dispatches the corresponding finished product trays to a delivery space, and the RFID electronic tag information of the finished product trays is checked through the RFID reader-writer configured on each roadway delivery platform.
As a preferred scheme, the finished product elevated warehouse dispatching system searches the finished product tray information of the goods space in the roadway, and if the space has the finished product tray information, a carrying task is generated and sent to the stacker. And if no finished product tray information exists in the roadway space, the operator checks the space manually.
As an optimal scheme, when an operator enters a roadway to check, if finished product trays are left in a goods space, the reason is inquired and recorded.
As the preferred scheme, the finished product tray is delivered to the forklift goods taking platform through the conveying line, and meanwhile, the finished product elevated warehouse dispatching system transmits the finished product information to the forklift goods taking platform LED display.
And taking the finished product tray on the forklift goods taking platform away by the forklift according to the prompt of the sales delivery system to finish delivery of the finished product out of the warehouse.
As an optimal scheme, the finished product tray RFID electronic tag information is unqualified in verification, the finished product tray RFID electronic tag information is sent back to the elevated warehouse by a conveying line, and the finished product elevated warehouse is called out for manual checking and processing in the idle period.
As a preferred scheme, an operator takes the ex-warehouse finished product tray on the forklift goods taking platform according to an instruction of a sales delivery system on a vehicle-mounted touch display on the forklift and sends the finished product tray to a specified position for storage; or directly sending to a loading and delivery port, and loading and delivering after the RFID scanner embedded in front of the hydraulic lifting platform of each delivery loading port scans the tray RFID to be qualified.
As the preferred scheme, the finished product elevated library scheduling system comprises: finished product elevated structure storehouse, stacker, transfer chain, finished product elevated structure storehouse is provided with a plurality of tunnels, and every tunnel is provided with a plurality of spaces, and every tunnel exit is provided with the transfer chain, and the transfer chain front end is provided with the platform of leaving warehouse, and the platform of leaving warehouse is provided with the RFID read write line, and the transfer chain rear end is provided with fork truck and gets the goods platform, and fork truck gets the goods platform and is provided with the LED display.
Has the advantages that: the method for checking the finished product elevated warehouse in the cigarette industry based on space division can completely replace the existing complicated manual checking service. The low storage capacity does not need to be controlled in advance, the production does not need to be stopped for inventory making, and the handling task can be executed when the stacker is idle. Taking finished product elevated warehouses with 9 layers of 8 roadways as an example, two layers of warehouse inventory work can be completed in each working day, and the warehouse inventory work in the whole finished product warehouse area can be completed in 4.5 working days. And an accurate and efficient inventory scheme can be provided for similar finished product elevated warehouses.
Drawings
Fig. 1 is a schematic diagram of the overall business process of the method of the present invention.
Fig. 2 is a schematic view of the operation flow of the stacker of the finished product warehouse.
Fig. 3 is a schematic diagram of a state of a partition space of a finished product elevated library.
Fig. 4 is a diagram of the delivery and verification site for finished solid trays.
FIG. 5 is a schematic view of a finished pallet RFID verification.
Detailed Description
The present invention will be further described with reference to the following examples.
The invention discloses a space segmentation-based cigarette industry finished product elevated warehouse inventory method, which comprises the following steps: finished product elevated library dispatch system, finished product elevated library dispatch system includes: finished product elevated structure storehouse, stacker, transfer chain, finished product elevated structure storehouse is provided with a plurality of tunnels, and every tunnel is provided with a plurality of spaces, and every tunnel exit is provided with the transfer chain, and the transfer chain front end is provided with the platform of leaving warehouse, and the platform of leaving warehouse is provided with the RFID read write line, and the transfer chain rear end is provided with fork truck and gets the goods platform, and fork truck gets the goods platform and is provided with the LED display.
As shown in fig. 1, a method for checking finished product of cigarette industry in an elevated warehouse based on space division includes the following steps: the finished product elevated warehouse dispatching system issues a warehouse plan, the finished product elevated warehouse dispatching system completes space division, the stacker carries out finished product space dispatching, operator space internal check, finished product warehouse-out RFID check and finished product warehouse-out manual check.
As shown in fig. 2, a finished product elevated warehouse management system issues a formulated inventory plan, fig. 3 shows a state of a partition area when the finished product elevated warehouse is inventively invented, a finished product elevated warehouse scheduling system determines an elevated warehouse space where a finished product is located, divides the same roadway space of the elevated warehouse into a cargo space and a cargo space, sets the cargo space in the same roadway to be a state of forbidding new finished products to be put in, when the roadway stacker is idle, placing the finished products into a goods-free space through a stacker in sequence until the goods-free space is full, allowing an operator to enter a roadway, checking the finished products in the goods-free space, after the checking is finished, restoring the finished products to the original space by the stacker, and the rest finished products are placed in the empty space until the empty space is full, the operator enters the roadway, and checking finished products in the empty space, and repeating the steps until all the finished products in the roadway space are checked.
And repeating the steps to finish the inspection of the finished products in the rest roadway spaces of the elevated warehouse.
And the finished product elevated warehouse dispatching system searches the finished product tray information of the goods space in the roadway, and if the space has the finished product tray information, a carrying task is generated and sent to the stacker. And if no finished product tray information exists in the roadway space, the operator checks the space manually.
When an operator enters a roadway to check, if finished product trays are left in the goods space, inquiring the reason and recording.
And if the finished product trays which are not checked need to be delivered from the warehouse, the finished product elevated warehouse scheduling system generates a finished product delivery task according to the delivery order, the stacker dispatches the corresponding finished product trays to a delivery space, and the RFID electronic tag information of the finished product trays is checked through the RFID reader-writer configured on each roadway delivery platform.
The finished product tray is conveyed to the forklift goods taking platform through the conveying line, and meanwhile, the finished product elevated warehouse dispatching system transmits the finished product information to the forklift goods taking platform LED display.
And taking the finished product tray on the forklift goods taking platform away by the forklift according to the prompt of the sales delivery system, and finishing delivery of the finished product out of the warehouse.
And the finished product tray RFID electronic tag information is unqualified in verification, the finished product tray RFID electronic tag information is sent back to the elevated warehouse by the conveying line, and the finished product elevated warehouse is called out for manual checking and processing in the idle period.
Taking the finished product trays out of the warehouse on the forklift goods taking platform by an operator according to an instruction of a sales delivery system on a vehicle-mounted touch display on the forklift, and sending the finished product trays to a specified position for storage; or directly sending to a loading and delivery port, and loading and delivering after the RFID scanner embedded in front of the hydraulic lifting platform of each delivery loading port scans the tray RFID to be qualified.
As shown in fig. 4, the finished goods shelf warehouse-out dispatching and checking field implementation diagram of the invention is shown, and the finished goods shelf warehouse dispatching system generates warehouse-out tasks according to the delivery order. Fig. 5 shows finished product tray RFID verification of the finished product warehouse storage and dispatching system of the present invention, where the system dispatches out corresponding finished product cigarette real trays and passes through (8) RFIDs configured on each lane warehouse exit platform, and the 8 RFID reader-writer platform numbers are 9807, 9815, 9823, 9831, 9839, 9847, 9855, and 9863, respectively. After the reader-writer verifies the information of the RFID electronic tags of the trays, the finished product solid trays are automatically conveyed to finished product delivery forklift goods taking conveyor stations (10) by rotating 90 degrees, and meanwhile, the finished product elevated warehouse system transmits the information to the LED display of each forklift goods taking station. And taking the finished product solid trays on the forklift picking platforms away by the manual forklift according to the prompt of the sales delivery system, and then finishing delivery of the finished product vertical warehouse. And the information of the RFID electronic tag is unqualified in verification, the RFID electronic tag is automatically conveyed back to the elevated warehouse by the tray conveyor, and the finished product elevated warehouse is called out for manual checking and processing in the idle period. Taking the finished product trays out of the warehouse on the forklift goods taking conveyor station platform by an operator according to an instruction of a sales delivery system on a vehicle-mounted touch display on the forklift, and delivering the finished product trays to a specified position for storage; or directly sending to a loading and delivery port, and loading and delivering after the RFID of the tray is qualified by scanning through a first engineering RFID scanner pre-embedded in front of a hydraulic lifting platform of each delivery loading port. By the tray checking method during the delivery of the finished product elevated warehouse, the consistency of the finished product tray object information of the whole finished product elevated warehouse area and the finished product inventory information of the finished product elevated warehouse is ensured.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (8)
1. A cigarette industry finished product elevated warehouse inventory method based on space division is characterized in that: the method comprises the following steps:
the finished product elevated warehouse dispatching system determines the elevated warehouse space where the finished product is located, the same tunnel space of the elevated warehouse is divided into a cargo space and a non-cargo space, the non-cargo space in the same tunnel is set to be a state that the new finished product is forbidden to be placed, when the tunnel stacker is idle, the finished product is placed in the non-cargo space sequentially through the stacker until the non-cargo space is full, an operator enters the tunnel to check the finished product in the non-cargo space, after checking is finished, the stacker restores the finished product to the original space and places the rest of the finished product in the non-cargo space until the non-cargo space is full, the operator enters the tunnel to check the finished product in the non-cargo space, and the steps are repeated until all the finished products in the tunnel space are checked;
repeating the steps to complete the checking of the finished products in the rest roadway spaces of the elevated warehouse;
and if the finished product trays which are not checked need to be delivered from the warehouse, the finished product elevated warehouse scheduling system generates a finished product delivery task according to the delivery order, the stacker dispatches the corresponding finished product trays to a delivery space, and the RFID electronic tag information of the finished product trays is checked through the RFID reader-writer configured on each roadway delivery platform.
2. The space segmentation-based finished product elevated warehouse inventory method for the cigarette industry according to claim 1, characterized in that: the finished product elevated warehouse dispatching system searches the finished product tray information of the goods space in the roadway, and if the space has the finished product tray information, a carrying task is generated and sent to the stacker;
and if no finished product tray information exists in the roadway space, the operator checks the space manually.
3. The space segmentation-based finished product elevated warehouse inventory method for the cigarette industry according to claim 1, characterized in that: when an operator enters a roadway to check, if finished product trays are left in the goods space, inquiring the reason and recording.
4. The space segmentation-based finished product elevated warehouse inventory method for the cigarette industry according to claim 1, characterized in that: the finished product tray is conveyed to the forklift goods taking platform through the conveying line, and meanwhile, the finished product elevated warehouse dispatching system transmits the finished product information to the forklift goods taking platform LED display.
5. The space segmentation-based finished product elevated warehouse inventory method for the cigarette industry according to claim 1, characterized in that: and taking the finished product tray on the forklift goods taking platform away by the forklift according to the prompt of the sales delivery system, and finishing delivery of the finished product out of the warehouse.
6. The space segmentation-based finished product elevated warehouse inventory method for the cigarette industry according to claim 1, characterized in that: and the finished product tray RFID electronic tag information is unqualified in verification, the finished product tray RFID electronic tag information is sent back to the elevated warehouse by the conveying line, and the finished product elevated warehouse is called out for manual checking and processing in the idle period.
7. The space segmentation-based finished product elevated warehouse inventory method for the cigarette industry according to claim 1, characterized in that: taking the finished product trays out of the warehouse on the forklift goods taking platform by an operator according to an instruction of a sales delivery system on a vehicle-mounted touch display on the forklift, and sending the finished product trays to a specified position for storage; or directly sending to a loading and delivery port, and loading and delivering after the RFID scanner embedded in front of the hydraulic lifting platform of each delivery loading port scans the tray RFID to be qualified.
8. The space segmentation-based finished product elevated warehouse inventory method for the cigarette industry according to claim 1, characterized in that: the finished product elevated library scheduling system comprises: finished product elevated structure storehouse, stacker, transfer chain, finished product elevated structure storehouse is provided with a plurality of tunnels, and every tunnel is provided with a plurality of spaces, and every tunnel exit is provided with the transfer chain, and the transfer chain front end is provided with the platform of leaving warehouse, and the platform of leaving warehouse is provided with the RFID read write line, and the transfer chain rear end is provided with fork truck and gets the goods platform, and fork truck gets the goods platform and is provided with the LED display.
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| CN202111494853.1A CN114282863A (en) | 2021-12-08 | 2021-12-08 | Cigarette industry finished product elevated warehouse inventory method based on space division |
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| CN202111494853.1A CN114282863A (en) | 2021-12-08 | 2021-12-08 | Cigarette industry finished product elevated warehouse inventory method based on space division |
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