CN103282183B - 双螺杆挤出机的螺旋轴结构 - Google Patents
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Abstract
本发明的目的是通过使凸肩部的结构为锥形部与锥形环的组合,以减轻制造螺旋轴时的坯料重量。本发明的双螺杆挤出机的螺旋轴结构是在基部(6)与螺旋件插入部(8)之间设置锥形部(20),在锥形部(20)上配接锥形环(21),锥形环(21)形成凸肩部。
Description
技术领域
本发明涉及一种双螺杆挤出机的螺旋轴结构,特别地,涉及一种通过使凸肩部结构为锥形部与锥形环的组合,以减轻制造螺旋轴时的坯料重量的新的改进。
背景技术
作为一直以来使用的这种双螺杆挤出机的螺旋轴结构,例如,可以列举专利文献1公开的结构。
即,上述专利文献1的螺旋轴结构是如图4及图5所示的结构。
即,图5中附图标记1所表示的是用来切削加工制造螺旋轴2的螺旋轴坯料,其结构为,在该螺旋轴坯料1上,其两端设置一对吊装孔3、4,通过各吊装孔3、4能够搬运该螺旋轴坯料1。
通过切削加工,由所述螺旋轴坯料1形成连接部5、基部6、凸肩部7和螺旋件插入部8,所述连接部5与来自图中未示出的驱动马达的减速器相连接;所述基部6与该连接部5一体形成;所述凸肩部7形成于该基部6的下游处;所述螺旋件插入部8与该凸肩部7连接,用来插入多个螺旋段。
此外,如图4所示,将上述螺旋轴2并列内置在图中未示出的气缸内,从而构成双螺杆挤出机。
现有技术文献
专利文献
专利文献1:日本专利特开2005-22091号公报
发明内容
(一)本发明要解决的技术问题
由于现有的双螺杆挤出机的螺旋轴结构为如前所述的结构,因此存在如下技术问题。
即,由于现有的螺旋轴2,其基部6与螺旋件插入部8之间的凸肩部7是一体形成的,因此,在旋转轴2中,作为外径,该凸肩部7的外径最大。
另外,与此相对,外径最小部分是占据最大轴向长度的,用来插入多个螺旋段的螺旋件插入部8。
因此,如图5所示,由于用由纵向柱状体构成的螺旋轴坯料1,切削加工制作螺旋轴2,因此该螺旋轴坯料1的外径必须与凸肩部7的外径相等,或比其大,在该状态下由旋转轴坯料1制造旋转轴2时,尤其是从相当于比凸肩部7直径小的螺旋件插入部8的部分产生大量不需要的坯料,在成本方面及坯料方面来看也浪费,结果,对于螺旋轴2的完成重量,坯料的重量增大。
(二)技术方案
本发明的双螺杆挤出机的螺旋轴结构,其在至少包括具有用来与减速器连接的连接部、基部及螺旋件插入部的结构的双螺杆挤出机的螺旋轴结构中,在所述基部与螺旋件插入部之间设置锥形部,在所述锥形部上配接锥形环,所述锥形环形成凸肩部。
另外,所述结构为,所述锥形部的外径与所述基部的基部外径相等或小于基部外径。
(三)有益效果
基于本发明的双螺杆挤出机的螺旋轴结构形成如前所述的结构,因此能够得到如下效果。
即,在至少包括具有用来与减速器连接的连接部、基部及螺旋件插入部的结构的双螺杆挤出机的螺旋轴结构中,在所述基部与螺旋件插入部之间设置锥形部,在所述锥形部上配接锥形环,所述锥形环形成凸肩部,由此,由于在基部与螺旋件插入部之间由螺旋轴坯料制成的仅为锥形部,因此与现有的凸肩部相比,外径变小,能够缩小螺旋轴坯料的外径,能够减轻螺旋轴坯料的重量及形状缩小,能够实现坯料成本的降低及因加工时间缩短带来的加工费用的减少。
另外,实际上与现有结构相比,其效果是,能够使坯料重量减轻30%,机械加工时间减少20%。
因此,包含坯料费用与加工费用的成本降低40%左右。
另外,通过使锥形部的外径与所述基部的基部外径相等或小于基部外径,使得在由螺旋轴坯料制造的螺旋轴的全长上,最大外径仅为基部,与现有的螺旋轴相比,能够使螺旋轴坯料的外径变小,并能够降低螺旋轴坯料的原料成本。
附图说明
图1是表示本发明的双螺杆挤出机的螺旋轴结构的俯视剖视图。
图2是图1的A部放大图。
图3是表示切削加工一根图1螺旋轴的状态的螺旋轴坯料的说明图。
图4是表示现有的双螺杆挤出机的螺旋轴结构的俯视剖视图。
图5是表示切削加工图4螺旋轴的状态的螺旋轴坯料的说明图。
具体实施方式
本发明的目的是提供一种双螺杆挤出机的螺旋轴结构,其是通过使凸肩部的结构为锥形部与锥形环的组合,以能够减轻制造螺旋轴时的坯料重量。
实施例
下面,结合附图,对本发明的双螺杆挤出机的螺旋轴结构的适当的实施方式进行说明。
此外,对于与现有例相同或相当的部分,使用相同附图标记进行说明。
图3中附图标记1所表示的是用来切削加工制造螺旋轴2的螺旋轴坯料,其结构为,在该螺旋轴坯料1上,其两端设置一对吊装孔3、4,通过各吊装孔3、4能够搬运该螺旋轴坯料1。
在所述螺旋轴坯料1上,通过切削加工,形成连接部5、基部6及锥形部20,所述连接部5与来自图中未示出的驱动马达的减速器相连接;所述基部6与该连接部5一体形成;所述锥形部20形成在该基部6下游与螺旋件插入部8之间。此外,该锥形部20以图1的A部分表示,并在图2中放大表示。
所述锥形部20的外径与基部6的基部外径6a相等,或者小于基部外径6a。
如前所述,所述锥形部20的外径与基部外径6a相等,或者小于其,因此在螺旋轴2上最大外径部分为基部外径6a,因此,能够使螺旋轴坯料1的外径与现有的螺旋轴坯料1的外径相比显著减小,同时,也能够使其重量显著减轻。
另外,如图1及图2所示,在所述锥形部20的外周上,配接锥形环21,该锥形环21具有与该锥形部20的外面形状一致的里面形状,利用该锥形环21,进行插入到螺旋件插入部8中的各螺旋段(图中未示出)的定位及固定,使其能够进行与现有的凸肩部7等同的作用。此外,通过用锥形部20构成配接锥形环21的部分,能够避免应力集中,防止损坏等。
因此,由于螺旋轴2的最大外径为基部6的基部外径6a,因此,通过使螺旋轴坯料1的外径与基部外径6a一致,能够实现显著减轻螺旋轴坯料1的重量。
工业实用性
本发明的双螺杆挤出机的螺旋轴结构,由锥形部与锥形环构成现有的凸肩部,从而能够使螺旋轴坯料的外径显著减小,能够实现成本的显著降低。
Claims (2)
1.一种双螺杆挤出机的螺旋轴结构,其至少具有用来与减速器连接的连接部(5)、基部(6)及螺旋件插入部(8),其特征在于,
在所述基部(6)与螺旋件插入部(8)之间设置锥形部(20),所述锥形部(20)与所述基部(6)一体形成,在所述锥形部(20)的外周上配接锥形环(21),所述锥形环(21)具有与所述锥形部(20)的外面形状一致的里面形状,利用所述锥形环(21),进行插入到所述螺旋件插入部(8)中的各螺旋段的定位及固定,所述锥形环(21)形成凸肩部。
2.如权利要求1所述的双螺杆挤出机的螺旋轴结构,其特征在于,所述锥形部(20)的外径与所述基部(6)的基部外径(6a)相等或小于基部外径(6a)。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2011077325A JP5463318B2 (ja) | 2011-03-31 | 2011-03-31 | 二軸押出機用スクリュ軸構造 |
JP2011-077325 | 2011-03-31 | ||
PCT/JP2012/058530 WO2012133742A1 (ja) | 2011-03-31 | 2012-03-30 | 二軸押出機用スクリュ軸構造 |
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US3535057A (en) * | 1968-09-06 | 1970-10-20 | Esper Kodra | Screw compressor |
DE2030755A1 (de) * | 1970-06-23 | 1971-12-30 | Barmag Barmer Maschf | Schnecke mit einer Temperaturausgleichsspitze für eine kontinuierlich arbeitende Schneckenstrangpresse |
US3672641A (en) * | 1970-09-14 | 1972-06-27 | French Oil Mill Machinery | Apparatus for removing liquids from elastomeric polymers |
US4202633A (en) * | 1978-11-03 | 1980-05-13 | Hermann Berstorff Maschinenbau Gmbh | Machine for processing plastics materials |
DE3026842C2 (de) * | 1980-07-16 | 1984-02-16 | Hermann Berstorff Maschinenbau Gmbh, 3000 Hannover | Doppelschnecken-Entgasungsextruder für thermoplastische Materialien |
DE3321383C1 (de) * | 1983-06-14 | 1985-03-07 | Josef A. 7144 Asperg Blach | Bearbeitungswelle fuer Maschinen zum Extrudieren,Kneten,Dispergieren,Mischen oder Homogenisieren zaehviskoser,plastischer,koerniger oder pulverfoermiger Materialien |
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JPH01249320A (ja) * | 1988-03-30 | 1989-10-04 | Kobe Steel Ltd | 対向形2軸スクリュ押出機 |
JPH081048Y2 (ja) * | 1991-10-30 | 1996-01-17 | 株式会社日本製鋼所 | 分割式スクリュ |
JPH05220815A (ja) * | 1992-02-13 | 1993-08-31 | Japan Steel Works Ltd:The | 押出機のセグメントスクリュの締付方法及び構造 |
JPH081048A (ja) | 1994-06-22 | 1996-01-09 | Nkk Corp | 鋼帯の連続塗装装置 |
US5655298A (en) * | 1996-05-23 | 1997-08-12 | Greene Manufacturing Co. | Method for joining a tube and a plate |
JP2877791B1 (ja) * | 1998-02-02 | 1999-03-31 | 株式会社日本製鋼所 | 二軸押出機における混練度調整装置 |
JP3694854B2 (ja) * | 1999-04-26 | 2005-09-14 | 東芝機械株式会社 | 押出機のスクリュ軸継手装置 |
JP2005022091A (ja) * | 2003-06-30 | 2005-01-27 | Japan Steel Works Ltd:The | スクリュ軸 |
DE102005010315A1 (de) * | 2005-03-03 | 2006-09-07 | Bühler AG | Verfahren und Anlage zur Herstellung stärke-, fett- oder proteinbasierter Nahrungs- oder Futtermittel mit definiertem Schüttgewicht |
JP4768018B2 (ja) * | 2005-07-12 | 2011-09-07 | ボレアリス テクノロジー オイ | 逆回転2軸押出機 |
JP5462034B2 (ja) * | 2010-03-12 | 2014-04-02 | 東芝機械株式会社 | 押出機のスクリュ軸固定用分割式カラーおよび押出機 |
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US20130251582A1 (en) | 2013-09-26 |
US9057264B2 (en) | 2015-06-16 |
EP2639039A4 (en) | 2014-11-19 |
EP2639039B1 (en) | 2017-01-11 |
JP2012210752A (ja) | 2012-11-01 |
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WO2012133742A1 (ja) | 2012-10-04 |
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