CN103282183B - 双螺杆挤出机的螺旋轴结构 - Google Patents

双螺杆挤出机的螺旋轴结构 Download PDF

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CN103282183B
CN103282183B CN201280004392.8A CN201280004392A CN103282183B CN 103282183 B CN103282183 B CN 103282183B CN 201280004392 A CN201280004392 A CN 201280004392A CN 103282183 B CN103282183 B CN 103282183B
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滨田琢也
绵田悟
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Japan Steel Works Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
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    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/46Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/46Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/48Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
    • B29B7/488Parts, e.g. casings, sealings; Accessories, e.g. flow controlling or throttling devices
    • B29B7/489Screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/252Drive or actuation means; Transmission means; Screw supporting means
    • B29C48/2526Direct drives or gear boxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/256Exchangeable extruder parts
    • B29C48/2561Mounting or handling of the screw
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/256Exchangeable extruder parts
    • B29C48/2564Screw parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/256Exchangeable extruder parts
    • B29C48/2568Inserts
    • B29C48/25682Inserts for screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/507Screws characterised by the material or their manufacturing process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/63Screws having sections without mixing elements or threads, i.e. having cylinder shaped sections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C1/00Rotary-piston machines or engines
    • F01C1/08Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing
    • F01C1/082Details specially related to intermeshing engagement type machines or engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C1/00Rotary-piston machines or engines
    • F01C1/08Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing
    • F01C1/12Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing of other than internal-axis type
    • F01C1/14Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
    • F01C1/20Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with dissimilar tooth forms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2/00Rotary-piston machines or pumps
    • F04C2/30Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C2/36Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having both the movements defined in groups F04C2/22 and F04C2/24

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Abstract

本发明的目的是通过使凸肩部的结构为锥形部与锥形环的组合,以减轻制造螺旋轴时的坯料重量。本发明的双螺杆挤出机的螺旋轴结构是在基部(6)与螺旋件插入部(8)之间设置锥形部(20),在锥形部(20)上配接锥形环(21),锥形环(21)形成凸肩部。

Description

双螺杆挤出机的螺旋轴结构
技术领域
本发明涉及一种双螺杆挤出机的螺旋轴结构,特别地,涉及一种通过使凸肩部结构为锥形部与锥形环的组合,以减轻制造螺旋轴时的坯料重量的新的改进。
背景技术
作为一直以来使用的这种双螺杆挤出机的螺旋轴结构,例如,可以列举专利文献1公开的结构。
即,上述专利文献1的螺旋轴结构是如图4及图5所示的结构。
即,图5中附图标记1所表示的是用来切削加工制造螺旋轴2的螺旋轴坯料,其结构为,在该螺旋轴坯料1上,其两端设置一对吊装孔3、4,通过各吊装孔3、4能够搬运该螺旋轴坯料1。
通过切削加工,由所述螺旋轴坯料1形成连接部5、基部6、凸肩部7和螺旋件插入部8,所述连接部5与来自图中未示出的驱动马达的减速器相连接;所述基部6与该连接部5一体形成;所述凸肩部7形成于该基部6的下游处;所述螺旋件插入部8与该凸肩部7连接,用来插入多个螺旋段。
此外,如图4所示,将上述螺旋轴2并列内置在图中未示出的气缸内,从而构成双螺杆挤出机。
现有技术文献
专利文献
专利文献1:日本专利特开2005-22091号公报
发明内容
(一)本发明要解决的技术问题
由于现有的双螺杆挤出机的螺旋轴结构为如前所述的结构,因此存在如下技术问题。
即,由于现有的螺旋轴2,其基部6与螺旋件插入部8之间的凸肩部7是一体形成的,因此,在旋转轴2中,作为外径,该凸肩部7的外径最大。
另外,与此相对,外径最小部分是占据最大轴向长度的,用来插入多个螺旋段的螺旋件插入部8。
因此,如图5所示,由于用由纵向柱状体构成的螺旋轴坯料1,切削加工制作螺旋轴2,因此该螺旋轴坯料1的外径必须与凸肩部7的外径相等,或比其大,在该状态下由旋转轴坯料1制造旋转轴2时,尤其是从相当于比凸肩部7直径小的螺旋件插入部8的部分产生大量不需要的坯料,在成本方面及坯料方面来看也浪费,结果,对于螺旋轴2的完成重量,坯料的重量增大。
(二)技术方案
本发明的双螺杆挤出机的螺旋轴结构,其在至少包括具有用来与减速器连接的连接部、基部及螺旋件插入部的结构的双螺杆挤出机的螺旋轴结构中,在所述基部与螺旋件插入部之间设置锥形部,在所述锥形部上配接锥形环,所述锥形环形成凸肩部。
另外,所述结构为,所述锥形部的外径与所述基部的基部外径相等或小于基部外径。
(三)有益效果
基于本发明的双螺杆挤出机的螺旋轴结构形成如前所述的结构,因此能够得到如下效果。
即,在至少包括具有用来与减速器连接的连接部、基部及螺旋件插入部的结构的双螺杆挤出机的螺旋轴结构中,在所述基部与螺旋件插入部之间设置锥形部,在所述锥形部上配接锥形环,所述锥形环形成凸肩部,由此,由于在基部与螺旋件插入部之间由螺旋轴坯料制成的仅为锥形部,因此与现有的凸肩部相比,外径变小,能够缩小螺旋轴坯料的外径,能够减轻螺旋轴坯料的重量及形状缩小,能够实现坯料成本的降低及因加工时间缩短带来的加工费用的减少。
另外,实际上与现有结构相比,其效果是,能够使坯料重量减轻30%,机械加工时间减少20%。
因此,包含坯料费用与加工费用的成本降低40%左右。
另外,通过使锥形部的外径与所述基部的基部外径相等或小于基部外径,使得在由螺旋轴坯料制造的螺旋轴的全长上,最大外径仅为基部,与现有的螺旋轴相比,能够使螺旋轴坯料的外径变小,并能够降低螺旋轴坯料的原料成本。
附图说明
图1是表示本发明的双螺杆挤出机的螺旋轴结构的俯视剖视图。
图2是图1的A部放大图。
图3是表示切削加工一根图1螺旋轴的状态的螺旋轴坯料的说明图。
图4是表示现有的双螺杆挤出机的螺旋轴结构的俯视剖视图。
图5是表示切削加工图4螺旋轴的状态的螺旋轴坯料的说明图。
具体实施方式
本发明的目的是提供一种双螺杆挤出机的螺旋轴结构,其是通过使凸肩部的结构为锥形部与锥形环的组合,以能够减轻制造螺旋轴时的坯料重量。
实施例
下面,结合附图,对本发明的双螺杆挤出机的螺旋轴结构的适当的实施方式进行说明。
此外,对于与现有例相同或相当的部分,使用相同附图标记进行说明。
图3中附图标记1所表示的是用来切削加工制造螺旋轴2的螺旋轴坯料,其结构为,在该螺旋轴坯料1上,其两端设置一对吊装孔3、4,通过各吊装孔3、4能够搬运该螺旋轴坯料1。
在所述螺旋轴坯料1上,通过切削加工,形成连接部5、基部6及锥形部20,所述连接部5与来自图中未示出的驱动马达的减速器相连接;所述基部6与该连接部5一体形成;所述锥形部20形成在该基部6下游与螺旋件插入部8之间。此外,该锥形部20以图1的A部分表示,并在图2中放大表示。
所述锥形部20的外径与基部6的基部外径6a相等,或者小于基部外径6a。
如前所述,所述锥形部20的外径与基部外径6a相等,或者小于其,因此在螺旋轴2上最大外径部分为基部外径6a,因此,能够使螺旋轴坯料1的外径与现有的螺旋轴坯料1的外径相比显著减小,同时,也能够使其重量显著减轻。
另外,如图1及图2所示,在所述锥形部20的外周上,配接锥形环21,该锥形环21具有与该锥形部20的外面形状一致的里面形状,利用该锥形环21,进行插入到螺旋件插入部8中的各螺旋段(图中未示出)的定位及固定,使其能够进行与现有的凸肩部7等同的作用。此外,通过用锥形部20构成配接锥形环21的部分,能够避免应力集中,防止损坏等。
因此,由于螺旋轴2的最大外径为基部6的基部外径6a,因此,通过使螺旋轴坯料1的外径与基部外径6a一致,能够实现显著减轻螺旋轴坯料1的重量。
工业实用性
本发明的双螺杆挤出机的螺旋轴结构,由锥形部与锥形环构成现有的凸肩部,从而能够使螺旋轴坯料的外径显著减小,能够实现成本的显著降低。

Claims (2)

1.一种双螺杆挤出机的螺旋轴结构,其至少具有用来与减速器连接的连接部(5)、基部(6)及螺旋件插入部(8),其特征在于,
在所述基部(6)与螺旋件插入部(8)之间设置锥形部(20),所述锥形部(20)与所述基部(6)一体形成,在所述锥形部(20)的外周上配接锥形环(21),所述锥形环(21)具有与所述锥形部(20)的外面形状一致的里面形状,利用所述锥形环(21),进行插入到所述螺旋件插入部(8)中的各螺旋段的定位及固定,所述锥形环(21)形成凸肩部。
2.如权利要求1所述的双螺杆挤出机的螺旋轴结构,其特征在于,所述锥形部(20)的外径与所述基部(6)的基部外径(6a)相等或小于基部外径(6a)。
CN201280004392.8A 2011-03-31 2012-03-30 双螺杆挤出机的螺旋轴结构 Active CN103282183B (zh)

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JP2011077325A JP5463318B2 (ja) 2011-03-31 2011-03-31 二軸押出機用スクリュ軸構造
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