CN103273123A - Automobile hub bore numerical control milling device - Google Patents
Automobile hub bore numerical control milling device Download PDFInfo
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- CN103273123A CN103273123A CN2013101638373A CN201310163837A CN103273123A CN 103273123 A CN103273123 A CN 103273123A CN 2013101638373 A CN2013101638373 A CN 2013101638373A CN 201310163837 A CN201310163837 A CN 201310163837A CN 103273123 A CN103273123 A CN 103273123A
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Abstract
The invention discloses a hub bore numerical control milling device aiming at improving the automobile hub bore processing efficiency and meeting the demand of high precision processing. The automobile hub bore coefficient numerical control milling device is convenient to use, flexible in bore processing and capable of well meeting the market demand. The automobile hub bore numerical control milling device disclosed by the invention comprises a base, an upright, a sliding saddle, a tool changer, a spindle motor, a spindle and a spindle box, wherein a Y-axis lead screw is arranged on the base along the front-back direction and is connected with a Y-axis motor, a Y-axis sliding platform is also arranged on the base, a 360-degree overturning working platform is arranged on the Y-axis sliding platform, an X-axis lead screw is also arranged on the upright along the left-and-right direction of the base, a Z-axis lead screw is also arranged on the sliding saddle along the vertical direction of the base and connected with a Z-axis motor, a sliding block is matched with the Z-axis lead screw through a nut seat, the spindle, the spindle motor and the spindle box are arranged on the sliding block, and the sliding block, the sliding saddle are assembled through Z-axis sliding rails and a Z-axis sliding block.
Description
Technical field
The present invention relates to a kind of automotive wheels hub bore coefficient control Milling Process device, be used for the processing of aluminium alloy automobile hub hole system, belong to field of automobile.
Background technology
At present, the machining center that existing numerical control milling processing unit (plant) only has external three overlaying structures as shown in Figure 1, the numerical control milling processing unit (plant) of this structure, working (machining) efficiency is low, machining accuracy is not high yet.
The wheel bore coefficient control Milling Process device of external import, structure are comparatively complicated, the equipment price costliness, and existing processing unit (plant) still can not satisfy present process requirements well.
Summary of the invention
The present invention is in order to improve automotive wheels hub bore coefficient working (machining) efficiency, and the demand that satisfies high accuracy processing, designs a kind of wheel bore coefficient control Milling Process device, and this device is easy to use, and machining hole system is flexible, can finely meet the need of market.
Concrete technical scheme of the present invention is as follows:
A kind of automotive wheels hub bore coefficient control Milling Process device comprises base, column, saddle, tool magazine, and tool magazine support, spindle motor, main shaft and main spindle box, column are installed on the base, and tool magazine is installed on the base by the tool magazine support, and main shaft links to each other with spindle motor; Wherein
Base upper edge fore-and-aft direction is equipped with the Y-axis leading screw, and this Y-axis leading screw links to each other with y-axis motor; Also be provided with the Y-axis slide unit on the base, this Y-axis slide unit bottom has nut seat, this nut seat to assemble mutually with the Y-axis leading screw, also lead to the Y-axis guide rail between the mating surface of base and Y-axis slide unit and assemble mutually with the Y-axis slide block, this Y-axis guide rail and Y-axis slide block and described Y-axis leading screw arrange in the same way;
360 degree upset workbench are installed on the described Y-axis slide unit, this 360 degree upset workbench comprises underframe and both sides bogie side frame, this 360 degree upset workbench is installed on the bracing frame of Y-axis slide unit both sides by the bogie side frame of both sides, wherein the bogie side frame of 360 degree upset workbench, one side is connected by bearing with Y-axis slide unit one side bracing frame, on the Y-axis slide unit opposite side bracing frame A spindle motor is installed, 360 another bogie side frames of degree upset workbench link to each other with this A spindle motor output shaft through gear;
Described column upper edge base left and right directions also is equipped with the X-axis leading screw, and the X-axis leading screw assembles mutually by nut seat and saddle, and the X-axis leading screw links to each other with the X-axis motor, and column also assembles by X-axis guide rail and slide block mutually with saddle;
Described saddle upper edge base vertical direction also is equipped with Z axial filament thick stick, Z axial filament thick stick links to each other with the Z spindle motor, one nut seat assembles mutually with Z axial filament thick stick, this nut seat and described main spindle box are fixed with one, main shaft, spindle motor are housed on the main spindle box, also assemble mutually by Z axis rail and slide block between this main spindle box and the described saddle.
Described column cooperate with saddle and and the base horizontal plane between folder be the 50-65 degree and be obliquely installed.
Described automotive wheels hub bore coefficient control Milling Process device is characterized in that: the underframe of described 360 degree upset workbench is provided with the tensioner assembly.
Described tensioner assembly comprises ringfeder, the ringfeder installation shaft of being located at the underframe middle part, and the ringfeder periphery is four jiaos of four groups of hydraulically operated fixtures that arrange.
Described 360 degree upset worktable underframes are provided with four groups of regulating tanks, and described four groups of hydraulically operated fixtures are installed in respectively on the corresponding regulating tank and are adaptive with it; Every group of regulating tank middle part parallels direction with regulating tank and also is provided with positioning spline, and four groups of hydraulically operated fixture bottoms also are provided with positioning key assembling mutually with it.
Leave upset at interval between the underframe of described 360 degree upset workbench and the Y-axis slide unit.
The present invention has following advantage compared to existing technology:
1, the present invention adopts four axle construction, and the superimposed mode of two diaxons, i.e. X-axis and Z axle stack, and the version of Y-axis and the stack of A axle, it is more stable to compare existing three stacked systems operation.The structure of Y-axis and A axle stack simultaneously strengthens the placement space of workpiece Y-direction, enlarges the scope of application of equipment.
2, central post of the present invention adopts similar planer-type crossbeam triangular structure, and rigidity is strong, and is more reliable and more stable, and column is set to 60 degree inclined-planes simultaneously, selects the roller guide of high rigidity for use, makes two guide rails stressed even, reduces friction, and is convenient to realize fast moving.It is orthogonal and the structure that coupling type is stopped iron is set to be different from two guide rails of traditional gantry crossbeam.
3, feed screw nut auxiliary structure of the present invention adopts double nut prefastening leading screw, eliminates backlass, improves machine tool accuracy.Adopt the outer circulation ball-screw, can realize fast moving.
4, the present invention has designed a kind of overturn structure of uniqueness, and namely 360 spend the upset workbench, and the A axle adopts coaxial gear transmission, realizes the 4th upset, compares the casting Worm and worm-wheel gearing, and frame mode of the present invention is zero wearing and tearing almost, high rigidity, long-life.
5, the present invention designs ingeniously, and high efficiency has reduced the processing cost.
Description of drawings
Fig. 1 is the machining center of existing three overlaying structures.
Fig. 2 is one of structural representation of the present invention.
Fig. 3 is two of structural representation of the present invention.
Fig. 4 is the structural representation one of the present invention's 360 degree upset workbench.
Fig. 5 is the structural representation two of the present invention's 360 degree upset workbench.
Among Fig. 2-5: the 1-base; The 2-column; The 3-saddle; The 4-main spindle box; 5-Y axle slide unit; The 51-bracing frame; The 52-bracing frame; The 6-turntable support; 7-compensating cylinder support; The 8-compensating cylinder; The 9-spindle motor; The 10-X spindle motor; The 11-A spindle motor; The 12-Z spindle motor; The 13-motor cabinet; 14-X axial filament thick stick; The 15-X axis rail; The 16-Y axis rail; The 17-Z axis rail; 18-guide rail slide block; The 19-main shaft; 20-spindle motor seat; 21-tool magazine support; The 22-tool magazine; The 23-underframe; The 24-bogie side frame; The 25-bogie side frame; The 26-ringfeder; The 27-hydraulically operated fixture; The 271-hydraulic means; The 272-hydraulic stem; The 273-regulating tank; The 274-positioning spline; 275-wheel hub mounting table; 28-ringfeder installation shaft; The 29-oil cylinder.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further described:
Embodiment one:
As Fig. 2, shown in Figure 3, automotive wheels hub bore coefficient control Milling Process device of the present invention, comprise base 1, column 2, tool magazine 22, spindle motor 9, main shaft 19 and main spindle box 4, column 2 is installed on the base 1, tool magazine 22 is installed on the base 1 by tool magazine support 21, and main shaft 19 links to each other with spindle motor 9.
Base 1 upper edge fore-and-aft direction is equipped with Y-axis leading screw 14, and this Y-axis leading screw 14 links to each other with y-axis motor 10; Also be provided with Y-axis slide unit 5 on the base 1, nut seat is arranged at these Y-axis slide unit 5 bottoms, this nut seat assembles mutually with the Y-axis leading screw, also leads to Y-axis guide rail 16 between the mating surface of base 1 and Y-axis slide unit and assembles mutually with Y-axis slide block 18, and this Y-axis guide rail 16 and Y-axis slide block 18 arrange in the same way with described Y-axis leading screw;
As Fig. 4, shown in Figure 5,360 degree upset workbench are installed on the Y-axis slide unit 5, this 360 degree upset workbench comprises underframe 23 and both sides bogie side frame 24,25, this 360 degree upset workbench is installed on the bracing frame 51,52 of Y-axis slide unit both sides by the bogie side frame 24,25 of both sides, wherein the bogie side frame 24 of 360 degree upset workbench, one side and Y-axis slide unit one side bracing frame 52 is connected by bearing, oil cylinder 29 also is equipped with in these side bracing frame 52 outer ends of Y-axis slide unit, and this oil cylinder 29 links to each other with the axle core of bearing.On the Y-axis slide unit opposite side bracing frame 51 A spindle motor and gear thereof are installed, 360 another bogie side frames 25 of degree upset workbench link to each other with this A spindle motor output shaft through gear.Leave enough upsets at interval between the underframe 23 of 360 degree upset workbench and the Y-axis slide unit, realize 360 degree upsets to guarantee workbench.
Saddle 3 upper edge base vertical directions also are equipped with Z axial filament thick stick, and Z axial filament thick stick links to each other with Z spindle motor 12,
Nut seat assembles mutually with Z axial filament thick stick, and described nut seat and main spindle box 4 are fixed with one.Main shaft 19, spindle motor 9 and nitrogen cylinder are housed on the main spindle box 4, also assemble mutually by Z axis rail and slide block between this main spindle box 4 and the described saddle.Returning apparatus has balance bracket 7 on the saddle 3, and compensating cylinder 8 also is housed on the slide, realizes the guiding of this slide.
In the structure of the present invention, column 2 cooperates between flat and base horizontal plane folder to be 60 to spend and be obliquely installed preferablely, move more steady with saddle 3.The mating surface that is both adopts the inclined-plane to cooperate.
The underframe 23 of 360 degree upset workbench is provided with the tensioner assembly.
The tensioner assembly comprises ringfeder 26, the ringfeder installation shaft 28 of being located at the underframe middle part, and the ringfeder periphery is four jiaos of four groups of hydraulically operated fixtures 27 that arrange.Hydraulically operated fixture 27 comprises hydraulic means 271, hydraulic stem 272 and clamp head, and clamp head is provided with wheel hub mounting table 275.
360 degree upset worktable underframes are provided with 273, four groups of hydraulically operated fixture 27 bottoms of four groups of regulating tanks and are provided with protuberance, and are installed in the regulating tank 273 and join adaptive with it.Regulating tank 273 middle parts parallel with regulating tank 273 direction also be provided with 274, four groups of hydraulically operated fixture 27 bottoms of positioning spline also be provided with positioning key with it mutually the assembling.
Guide rail, the chute structure that above X, Y, Z are three all adopts two guide rails, two chute structure.
Embodiment two:
Workflow of the present invention:
Suitably regulate hydraulic pressure 27 chucking positions, make it can process suitable wheel type, aluminium alloy wheel hub is positioned on the center ringfeder 26 Primary Location.By system's guidance panel starting switch, automatically-controlled door is closed.Four hydraulic means contact roller hub rim (pressure: 4Mpa) compress rear jig center ringfeder tensioner, final wheel hub location on the hydraulically operated fixture 27.X, Y, Z three-shaft linkage are located fast, and cutting fluid is opened processing such as carrying out bolt hole, flange hole, decoration hole.The 4th A axle suitable angle of overturning, processing valve port, chamfering and scrape burr.After (realizing that a clamping puts in place) operation is finished, each return reference point, hydraulic means 271 pressure releases of four hydraulically operated fixtures are unclamped, and ringfeder 26 pressure releases in center are unclamped, and take out wheel hub and machine.
Primary structure characteristics of the present invention
1, base---workbench---saddle
(1) column of base, workbench, saddle and lathe bed, the first-class big foundry goods of main shaft all adopt high-intensity cast iron materials among the present invention.
(2) 360 degree upset workbench are highly sensitive, and vibration at high speed is little, and low speed does not have creeps, the positioning accuracy height, and the servo-drive performance is excellent; Bearing capacity is big simultaneously, and the cutting freedom from vibration is good, can improve the machine tool capability characteristic, improves the precision of lathe and the service life of precision stability and lathe.
(3) X-axis drives---and servomotor is connected with ball-screw, drives workbench move left and right on saddle, realizes the X-axis feed motion, and leading screw is carried out prestretched, to improve the rigidity of leading screw.
(4) Y-axis drives---and servomotor connects with ball-screw, and it is mobile to drive slide unit front and back on lathe bed, realizes the Y-axis feed motion, and leading screw is carried out prestretched, to improve the rigidity of leading screw.
2, column
(1) column adopts the in-line structure, has enough bending resistances and torsional resistance.
(2) column saddle base adopts the line rail.
(3) the Z axle drives---and servomotor is by shaft coupling and ball-screw direct connection, and ball-screw drives main spindle box and moves up and down at column, realizes the feed motion of Z axle.
3, main shaft
Main shaft adopts the high-performance main shaft.It is to lean on the butterfly spring of main shaft inside to act on the blind rivet of handle of a knife by the steel-ball type tool-broaching mechanism with tightening force that main shaft is grabbed cutter, is that cutter and spindle taper hole closely cooperate to realize grabbing cutter.
4, tool magazine
Disc type BT40 16T
5, lathe protection
The guide rail of lathe adopts the flexible protective cover of stainless steel; The lathe complete machine is adopted and totally-enclosed protection, in case iron filings and cooling fluid are splashed, the operator is worked under the environment of safety and comfort.
6, lubricating system
(1) three coordinate bearing adopts the grease lubrication mode.
(2) ball screw, guide rail all adopt automatic thin oil lubricant mode.
Numerical control milling processing unit (plant) of the present invention is mainly used in the boring of Birmasil automotive hub, and No. one time clamping is finished processing such as bolt hole, valve port, decoration hole, flange loss of weight blind hole, flange exhaust tank, trim locating hole and tapping.It is processing that the present invention can satisfy multiple model automotive wheels hub bore herbal medicine.
Claims (6)
1. automotive wheels hub bore coefficient control Milling Process device comprises base, column, saddle, tool magazine, tool magazine support, spindle motor, main shaft and main spindle box, column is installed on the base, tool magazine is installed on the base by the tool magazine support, and main shaft links to each other with spindle motor, it is characterized in that:
Base upper edge fore-and-aft direction is equipped with the Y-axis leading screw, and this Y-axis leading screw links to each other with y-axis motor; Also be provided with the Y-axis slide unit on the base, this Y-axis slide unit bottom has nut seat, this nut seat to assemble mutually with the Y-axis leading screw, also lead to the Y-axis guide rail between the mating surface of base and Y-axis slide unit and assemble mutually with the Y-axis slide block, this Y-axis guide rail and Y-axis slide block and described Y-axis leading screw arrange in the same way;
360 degree upset workbench are installed on the described Y-axis slide unit, this 360 degree upset workbench comprises underframe and both sides bogie side frame, this 360 degree upset workbench is installed on the bracing frame of Y-axis slide unit both sides by the bogie side frame of both sides, wherein the bogie side frame of 360 degree upset workbench, one side is connected by bearing with Y-axis slide unit one side bracing frame, on the Y-axis slide unit opposite side bracing frame A spindle motor is installed, 360 another bogie side frames of degree upset workbench link to each other with this A spindle motor output shaft through gear;
Described column upper edge base left and right directions also is equipped with the X-axis leading screw, and the X-axis leading screw assembles mutually by nut seat and saddle, and the X-axis leading screw links to each other with the X-axis motor, and column also assembles by X-axis guide rail and slide block mutually with saddle;
Described saddle upper edge base vertical direction also is equipped with Z axial filament thick stick, Z axial filament thick stick links to each other with the Z spindle motor, one nut seat assembles mutually with Z axial filament thick stick, this nut seat and described main spindle box are fixed with one, main shaft, spindle motor are housed on the main spindle box, also assemble mutually by Z axis rail and slide block between this main spindle box and the described saddle.
2. automotive wheels hub bore coefficient control Milling Process device according to claim 1 is characterized in that: described column cooperate with saddle and and the base horizontal plane between folder be the 50-65 degree and be obliquely installed.
3. automotive wheels hub bore coefficient control Milling Process device according to claim 1 is characterized in that: the underframe of described 360 degree upset workbench are provided with the tensioner assembly.
4. automotive wheels hub bore coefficient control Milling Process device according to claim 3 is characterized in that: described tensioner assembly comprises ringfeder, the ringfeder installation shaft of being located at the underframe middle part, and the ringfeder periphery is four jiaos of four groups of hydraulically operated fixtures that arrange.
5. according to claim 1,2,3 or 4 described automotive wheels hub bore coefficient control Milling Process devices, it is characterized in that: described 360 degree upset worktable underframes are provided with four groups of regulating tanks, and described four groups of hydraulically operated fixtures are installed in respectively on the corresponding regulating tank and are adaptive with it; Every group of regulating tank middle part parallels direction with regulating tank and also is provided with positioning spline, and four groups of hydraulically operated fixture bottoms also are provided with positioning key assembling mutually with it.
6. automotive wheels hub bore coefficient control Milling Process device according to claim 5 is characterized in that: leave upset at interval between the underframe of described 360 degree upset workbench and the Y-axis slide unit.
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| CN201310163837.3A CN103273123B (en) | 2013-05-07 | 2013-05-07 | Automotive wheels hub bore coefficient control milling device |
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| CN201310163837.3A CN103273123B (en) | 2013-05-07 | 2013-05-07 | Automotive wheels hub bore coefficient control milling device |
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| CN103273123B CN103273123B (en) | 2015-09-16 |
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