Disclosure of Invention
The utility model aims at providing a panel machining center for process glass panel, aim at realizing improving glass panel's machining efficiency and machining precision.
In order to achieve the above object, the utility model provides a panel machining center, including the lathe bed, still include:
the workbench is arranged on the bed body and can move along the Y-axis direction;
the mounting frame is arranged on the bed body and comprises a cross beam arranged above the workbench in a spanning mode;
the vertical machining assembly comprises a first X-axis sliding plate, a Z-axis sliding plate, a main shaft clamping seat and a vertical electric main shaft for machining a glass plate placed on a workbench, wherein the first X-axis sliding plate is movably arranged on the front side of the cross beam, the Z-axis sliding plate is movably arranged on the first X-axis sliding plate, and the vertical electric main shaft is arranged on the Z-axis sliding plate through the main shaft clamping seat;
the horizontal grinding machining assembly comprises a second X-axis sliding plate, a spindle box and a horizontal electric spindle, wherein the horizontal electric spindle is used for machining a glass plate placed on the workbench, the second X-axis sliding plate is movably arranged on the front side of the cross beam, the horizontal electric spindle is arranged on the spindle box, the spindle box is movably arranged on the second X-axis sliding plate, and the horizontal grinding machining assembly and the vertical machining assembly are arranged side by side;
the tool magazine assembly is arranged on one side of the lathe bed and comprises a rotatable cutter head, and a plurality of blade placing parts are arranged on the cutter head at intervals.
The utility model discloses one of them preferred technical scheme does: the first driving component is used for driving the workbench to move along the Y-axis direction;
the first driving assembly comprises a first driving motor and a first lead screw, the first lead screw is arranged along the Y-axis direction, the first lead screw is connected with the workbench, one end of the first lead screw is connected with an output shaft of the first driving motor, a first sliding rail parallel to the first lead screw is arranged on the lathe bed, and a first sliding block matched with the first sliding rail is arranged downwards at the bottom of the workbench.
The utility model discloses one of them preferred technical scheme does: the first driving assembly further comprises a folding protective cover, and the two ends of the workbench are connected and provided with the folding protective cover used for protecting the first screw rod outwards along the Y-axis direction.
The utility model discloses one of them preferred technical scheme does: the fixture comprises a workbench and is characterized by further comprising a fixing fixture for fixing a workpiece to be processed, wherein a fixing groove is formed in the workbench, and the fixing fixture is fixedly arranged on the workbench through bolts and the fixing groove.
The utility model discloses one of them preferred technical scheme does: the beam is provided with a second slide rail along the X-axis direction;
the second driving assembly is arranged on the cross beam and used for driving the vertical machining assembly to move on the second sliding rail;
the horizontal grinding machining assembly is arranged on the second sliding rail and used for horizontally grinding the workpiece to be machined.
The utility model discloses one of them preferred technical scheme does: the second driving assembly comprises a second driving motor and a second screw rod parallel to the second slide rail, a second slide block matched with the second slide rail extends outwards from the back side of the first X-axis slide plate, the second screw rod is connected with the first X-axis slide plate, and one end of the second screw rod is connected with the second driving motor;
the third driving assembly comprises a third driving motor and a third screw rod parallel to the second slide rail, a third slide block matched with the second slide rail extends outwards from the back side of the second X-axis slide plate, the third screw rod is connected with the second X-axis slide plate, and one end of the third screw rod is connected with the third driving motor.
The utility model discloses one of them preferred technical scheme does: a third slide rail is arranged on the front side of the first X-axis sliding plate along the Z-axis direction, and a fourth slide rail is arranged on the front side of the second X-axis sliding plate along the Z-axis direction;
the fourth driving assembly is arranged on the front side of the first X-axis sliding plate and used for driving the vertical electric spindle to move on a third sliding rail;
the horizontal electric spindle is arranged on the second X-axis sliding plate and used for driving the horizontal electric spindle to move on the second sliding rail.
The utility model discloses one of them preferred technical scheme does: the fourth driving assembly comprises a fourth driving motor and a fourth screw rod parallel to the third slide rail, a fourth slide block matched with the third slide rail extends outwards from the back side of the Z-axis slide plate, the fourth screw rod is connected with the Z-axis slide plate, one end of the fourth screw rod is connected with the fourth driving motor, and the vertical electric spindle is connected to the front side of the Z-axis slide plate;
the fifth driving assembly comprises a fifth driving motor and a fifth screw rod parallel to the fourth slide rail, a fifth sliding block matched with the fourth slide rail is arranged on the back side of the spindle box in an extending mode, the fifth screw rod is connected with the spindle box, and one end of the fifth screw rod is connected with the fifth driving motor.
The utility model discloses one of them preferred technical scheme does: the mounting bracket further comprises a stand column, the bottom end of the stand column is connected with the lathe bed, the top end of the stand column extends upwards along the Z-axis direction, and the cross beam is connected and arranged on the top surface of the stand column.
The utility model discloses one of them preferred technical scheme does: the tool magazine assembly is arranged on one side of the vertical machining assembly and comprises a rotating motor for driving the cutter head to rotate, the cutter head is circular, and the blade placing parts are arranged on the circumference of the cutter head at intervals; the vertical electric spindle comprises a tool changing device for changing a machining blade.
The utility model provides a panel machining center's beneficial effect as follows:
firstly, the glass plate processing center of the utility model has compact and reasonable overall structure design, reduces the occupied area of equipment, and the vertical processing assembly and the horizontal grinding processing assembly on the glass plate processing center are arranged on the cross beam side by side, thus fully utilizing the structure of the machine tool and reducing the overall manufacturing cost of the machine tool;
secondly, a tool magazine assembly is arranged and matched with a vertical machining assembly to realize an automatic tool changing function so as to meet the requirements of different processes on machining tools;
thirdly, the horizontal grinding processing assembly of the glass plate processing center of the utility model mainly performs rough processing, the vertical processing assembly mainly performs finish processing, and the glass pah is processed according to the actual situation, so that the service life of a processing cutter on equipment can be ensured;
fourthly, the glass plate can be processed in multiple processes by one-time clamping, the processing precision is high and stable, the manual multiple clamping time is reduced, and the error accumulation caused by multiple clamping is avoided; the glass plate machining center has the advantages of multiple working procedures of rough cutting, semi-fine finishing, fine finishing and the like, integration and high automation degree, and effectively improves the efficiency of production and machining.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without any creative work belong to the protection scope of the present invention.
It should be noted that all the directionality in the embodiments of the present invention are only used to explain the relative positional relationship between the components, the motion situation, and the like as shown in the drawings, and if the specific posture is changed, the directionality indication is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Examples
The embodiment of the utility model discloses a plate processing center, which is mainly used for processing glass plates and aims to improve the processing efficiency and the processing precision of the glass plates; the utility model discloses glass panel machining center overall structure design is compact reasonable, has reduced the area of equipment, and vertical processing subassembly 400 on the glass panel machining center sets up side by side with crouching grinding processing subassembly 300 on crossbeam 101, make full use of the structure of lathe, practiced thrift the whole manufacturing cost of lathe.
Referring to fig. 1 to 4, the plate processing center of this embodiment includes a bed 100, the bed 100 is used for placing and supporting other structures, the bed 100 may be made of a hard material, such as a metal alloy material, and the bed 100 of this embodiment is preferably made of a gray cast iron material;
the plate processing center further comprises:
a table 200 provided on the bed 100 and movable in the Y-axis direction; the worktable 200 may be made of cast iron, other alloy materials, granite, or the like; the worktable 200 of the embodiment is arranged at the top of the bed 100, the worktable 200 can move along the Y-axis direction and move at the top of the bed 100, and the driving power source can adopt an electric driving source or a pneumatic driving source and the like;
the mounting frame is arranged on the lathe bed 100 and comprises a cross beam 101 which is arranged above the workbench 200 in a spanning mode; in this embodiment, the cross beam 101 may play a role of stable support, and is generally made of cast iron, specifically, the mounting bracket further includes a column 102 disposed on the bed 100, and an end of the cross beam 101 is connected to a top of the column 102, so that the cross beam 101 spans over the workbench 200, specifically, one side of the bed 100 may be provided with the column 102, and one end of the cross beam 101 is connected to a top of the column 102, so that the cross beam 101 spans over the workbench 200; preferably, two sides of the bed 100 are both provided with a column 102, and two ends of the beam 101 are respectively connected with the tops of the columns 102, so that the beam 101 spans over the workbench 200;
the vertical machining assembly 400 is used for machining glass placed on the workbench 200, the vertical machining assembly 400 comprises a first X-axis sliding plate 401, a Z-axis sliding plate 402, a spindle clamping seat 403 and a vertical electric spindle 404 for machining a glass plate placed on the workbench 200, the first X-axis sliding plate 401 is movably arranged on the front side of the cross beam 101, the Z-axis sliding plate 402 is movably arranged on the first X-axis sliding plate 401, and the vertical electric spindle 404 is arranged on the Z-axis sliding plate 402 through the spindle clamping seat 403;
the vertical electric spindle 404 of this embodiment rotates at a high speed by driving the processing tool, so as to process the surface of the pooh glass, for example, grooving the glass plate or thinning the glass plate, and the like, and the movable power source of the vertical processing assembly 400 of this embodiment may be an electric power source or a pneumatic power source, and for example, the vertical processing assembly 400 may be driven by a motor or a cylinder through the cooperation of other connection structures, so as to process the glass plate placed on the workbench 200 by the movement of the vertical processing assembly 400;
the horizontal grinding machining assembly 300 comprises a second X-axis sliding plate 301, a spindle box 302 and a horizontal electric spindle 303 for machining a glass plate placed on the workbench 200, wherein the second X-axis sliding plate 301 is movably arranged on the front side of the cross beam 101, the horizontal electric spindle 303 is arranged on the spindle box 302, and the spindle box 302 is movably arranged on the second X-axis sliding plate 301;
the horizontal electric spindle 303 can drive a grinding wheel to process a glass plate, and is mainly used for processing the spherical, curved or large-plane glass plate, so that the processing requirements of various products can be met, the high-power torque is large, the horizontal electric spindle is suitable for large cutting, and the service life of a processing assembly is ensured; the movable power source of the horizontal grinding machining assembly 300 in this embodiment may be an electric power source or a pneumatic power source, for example, the horizontal grinding machining assembly 300 may be driven to move by a motor or a cylinder through the cooperation of other connecting structures, so that the horizontal grinding machining assembly 300 can move to machine the glass plate placed on the worktable 200;
in this embodiment, the vertical processing assembly 400 and the horizontal grinding assembly 300 are arranged side by side, that is, the vertical processing assembly 400 and the horizontal grinding assembly 300 on the glass plate processing center of this embodiment are arranged side by side on the cross beam 101 and are arranged on the cross beam 101 together, so that the structure of the machine tool is fully utilized, and the overall manufacturing cost of the machine tool is also reduced.
When the plate processing center works, the pooh glass plate to be processed is fixedly arranged on the workbench 200, then the plate processing center is started to process the pooh glass plate, a control center is arranged on the plate processing center, and all processes of the plate processing center are controlled through the control center; in this embodiment, specifically, the vertical processing assembly 400 is mainly used for finishing the glass plate, and the horizontal grinding processing assembly 300 is mainly used for roughly processing the glass plate;
when the glass plate only needs to be refined, after the glass plate to be processed is placed on the workbench 200, the glass plate placed on the workbench 200 is processed by controlling the vertical processing assembly 400;
when a glass plate needs to be subjected to large cutting and finishing, after the glass plate to be processed is placed on the workbench 200, firstly, the horizontal grinding assembly 300 is controlled to perform rough processing on the glass plate, the horizontal grinding assembly 300 drives a grinding wheel to process a blank glass plate through a horizontal electric spindle 303 on the horizontal grinding assembly, after the horizontal grinding assembly 300 is processed, the horizontal grinding assembly 300 is controlled to move away, then, the vertical processing assembly 400 is controlled to process the glass plate placed on the workbench 200, and the vertical processing assembly 400 can perform rough cutting and finishing on the appearance, so that the finish and precision requirements of a processed product are guaranteed;
the horizontal grinding machining assembly 300 of the plate machining center mainly performs rough machining, the vertical machining assembly 400 mainly performs finish machining, the rough machining and the finish machining are respectively realized through the horizontal grinding machining assembly 300 and the vertical machining assembly 400, matched machining tools can be matched according to machining conditions, the abrasion of the machining tools can be effectively reduced, and the service life of equipment is ensured; the plate machining center has the advantages of multiple working procedures of rough machining, semi-fine machining, fine machining and the like, integration and high automation degree, and the efficiency of production and machining is effectively improved.
The plate processing center of the embodiment further comprises a tool magazine assembly 500, which is arranged on one side of the top surface of the lathe bed 100 and used for placing a processing blade; specifically, the tool magazine assembly 500 includes a cutter disc 501 and a rotating motor 502 arranged at the lower portion of the cutter disc 501 and used for driving the cutter disc 501 to rotate, the cutter disc 501 is circular, the top side edge of the cutter disc 501 is provided with blade placing portions 503 matched with the processing blades in quantity at intervals, and the processing blades are arranged on the blade mounting portions;
in this embodiment, each machining blade is preferably placed on the blade placing portion 503 of the cutter head 501, different types of machining blades can be placed on the blade placing portion 503, and the machining blades are placed according to actual machining conditions; in this embodiment, the cutter 501 is driven to rotate by the rotating motor 502, and the rotating motor 502 is connected with the cutter 501 through the speed reducer, so that the cutter 501 can be stably and accurately driven to rotate.
The vertical electric spindle 404 comprises a tool changer for replacing a machining blade, the tool magazine assembly 500 is arranged close to the first electric spindle, and the vertical electric spindle 404 can be used for rapidly replacing the machining blade through the tool magazine assembly 500 and the tool changer, so that a glass plate can be conveniently machined; that is, in the embodiment, the tool magazine assembly 500 is arranged and matched with the vertical machining assembly 400 to realize the automatic tool changing function, so that the requirements of different processes on machining tools are met
A spray head for spraying cutting fluid is arranged at the lower side part of the vertical electric spindle 404; the spray head can spray cutting fluid outwards, the cutting fluid can take away heat generated during cutting machining, abrasion of machining tools is reduced, friction can be reduced, smooth cutting is guaranteed, chips on the surface of a glass plate are taken away, and the chips are prevented from scratching the machining plate.
The embodiment of the utility model provides a wherein one of them preferred technical scheme does: the fixing jig is used for fixing a workpiece to be processed, the pooh glass plate to be processed is fixed on the fixing jig, and the fixing jig can be used for quickly fixing the glass plate, such as arranging a mounting position and a clamping device on the fixing jig;
the workbench 200 is provided with a fixing groove 201, the fixing groove 201 is a T-shaped groove, and the fixing jig is fixedly arranged on the workbench 200 through bolts and the fixing groove 201. Specifically, a bolt is matched with a nut to fix the fixing jig on a fixing groove 201 on the workbench 200; therefore, the glass plate is firstly arranged on the fixing jig, and then the glass plate can be quickly fixed on the workbench 200 through the fixing jig, so that the manual multi-time clamping time can be effectively reduced, and the error accumulation caused by multi-time clamping is avoided.
The embodiment of the utility model provides a wherein one of them preferred technical scheme does: the first driving component is used for driving the workbench 200 to move along the Y-axis direction;
the first driving assembly comprises a first driving motor and a first lead screw, the first driving motor is preferably a servo motor, the first lead screw is arranged on the lathe bed 100 along the Y-axis direction and is connected with the workbench 200, specifically, the first lead screw is matched with a lead screw nut, the lead screw nut is arranged on the workbench 200, the first lead screw is connected with the workbench 200 through the lead screw nut,
one end of the first screw rod is connected with an output shaft of the first driving motor through a coupler, a first slide rail parallel to the first screw rod is arranged on the lathe bed 100, specifically, two first slide rails parallel to each other are arranged on the lathe bed 100, and a first slide block matched with the first slide rail is downwards arranged at the bottom of the workbench 200; in this embodiment, the bed 100 is provided with two first slide rails parallel to each other, so that the worktable 200 can move more stably on the first slide rails;
further, in the embodiment of the present aspect, the first driving assembly further includes a foldable protection cover 601, two ends of the workbench 200 are both connected and provided with the foldable protection cover 601 for protecting the first lead screw along the Y-axis direction, in this embodiment, the first lead screw is connected with the lower portion of the workbench 200, the workbench 200 is disposed on the first lead screw, two ends of the first lead screw are not covered by the workbench 200, the foldable protection cover 601 is covered, that is, one ends of the two foldable protection covers 601 are respectively connected with the end portions of the workbench 200, the other ends of the two foldable protection covers 601 are respectively connected with two ends of the bed 100, the first lead screw is covered by the workbench 200 and the foldable protection covers 601 disposed at two end sides of the workbench 200, and when the machining center is machining, unnecessary trouble caused by chips falling on the first lead screw can be effectively avoided.
The embodiment of the utility model provides a wherein one of them preferred technical scheme does: the cross beam 101 is provided with a second slide rail 701 along the X-axis direction, preferably, the cross beam 101 is provided with two second slide rails 701 parallel to each other along the X-axis direction, and the two parallel slide rails can make the slider move more stably on the slide rails;
the embodiment further includes a second driving assembly, disposed on the cross beam 101, for driving the vertical machining assembly 400 to move on the second slide rail 701;
the horizontal grinding machine further comprises a third driving assembly arranged on the cross beam 101 and used for driving the horizontal grinding machining assembly 300 to move on the second slide rail 701.
In the embodiment of the present invention, specifically, the second driving assembly is disposed on one end of the cross beam 101, the second driving assembly includes a second driving motor 702 and a second lead screw 703 parallel to the second slide rail 701, and the second driving motor 702 is preferably a servo motor; a second sliding block matched with the second sliding rail 701 extends outwards from the back side of the first X-axis sliding plate 401, the second lead screw 703 is connected with the first X-axis sliding plate 401, specifically, the second lead screw 703 is connected with the first X-axis sliding plate 401 through a lead screw nut, the lead screw nut is arranged on the first X-axis sliding plate 401, and one end of the second lead screw 703 is connected with the second driving motor 702 through a coupler;
the third driving assembly is arranged at the other end of the cross beam 101, the third driving assembly comprises a third driving motor 704 and a third screw 705 parallel to the second slide rail 701, and the third driving motor 704 is preferably a servo motor; the back side of the second X-axis sliding plate 301 extends outwards to form a third sliding block matched with the second sliding rail 701, the third lead screw 705 is connected with the second X-axis sliding plate 301 through a lead screw nut, the lead screw nut is arranged on the second X-axis sliding plate 301, and one end of the third lead screw 705 is connected with the third driving motor 704 through a coupler.
The embodiment of the utility model provides a wherein one of them preferred technical scheme does: a third slide rail is arranged on the front side of the first X-axis sliding plate 401 along the Z-axis direction, and a fourth slide rail is arranged on the front side of the second X-axis sliding plate 301 along the Z-axis direction;
preferably, two third sliding rails which are parallel to each other are arranged on the front side of the first X-axis sliding plate 401, and two fourth sliding rails which are parallel to each other are arranged on the front side of the second X-axis sliding plate 301, so that the two sliding rails are beneficial to the supporting force of the sliding rails on the members to be more uniform, and the effect of stable operation is achieved;
further, the present embodiment further includes a fourth driving assembly, disposed on the front side of the first X-axis sliding plate 401, for driving the vertical electric spindle 404 to move on a third sliding rail;
the horizontal type electric spindle 303 is arranged on the second X-axis sliding plate 301, and is driven by the fifth driving assembly to move on the fourth sliding rail.
The embodiment of the utility model provides a wherein one of them preferred technical scheme does: the fourth driving assembly includes a fourth driving motor 801 and a fourth lead screw parallel to the third slide rail, the fourth driving motor 801 is preferably a servo motor, a fourth slider matched with the third slide rail is extended outwards from the back side of the Z-axis slide plate 402, the fourth lead screw is connected to the Z-axis slide plate 402, specifically, the fourth lead screw is connected to the Z-axis slide plate 402 through a lead screw nut, the lead screw nut is disposed on the Z-axis slide plate 402, one end of the fourth lead screw is connected to the fourth driving motor 801 through a coupler, the vertical electric spindle 404 is connected to the front side of the Z-axis slide plate 402, and the vertical electric spindle 404 on the vertical processing assembly 400 is fixed to the front side of the Z-axis slide plate 402 through a spindle holding clamp 403;
the fifth driving assembly comprises a fifth driving motor 802 and a fifth lead screw parallel to the fourth slide rail, the fifth driving motor 802 is preferably a servo motor, a fifth slider matched with the fourth slide rail extends outwards from the back side of the main shaft box 302, the fifth lead screw is connected with the back side of the main shaft box 302 through a lead screw nut, the lead screw nut is arranged on the main shaft box 302, and one end of the fifth lead screw is connected with the fifth driving motor 802 through a coupler.
In the glass plate processing center of the present embodiment, the glass plate can be rapidly processed through the cooperation of the horizontal grinding processing assembly 300 and the vertical processing assembly 400, and in the above, the movement of the positions of the horizontal grinding processing assembly 300 and the vertical processing assembly 400 is preferably driven by an electric driving source, and other power sources are not repeated here any more, but are also within the protection scope of the present patent.
This embodiment glass plate machining center, wherein, but lathe bed 100 lower part is equipped with height-adjusting's supporting component 900, and is concrete, supporting component 900 includes supporting legs, backup pad and threaded rod, the backup pad is connected and is located lathe bed 100 lower part, the supporting legs pass through the threaded rod with the backup pad is connected and is realized supporting lathe bed 100, is equipped with adjusting nut on the threaded rod, can adjust the hookup location of backup pad and threaded rod through adjusting nut, and then realizes adjusting lathe bed 100's height.
The above only be the preferred embodiment of the utility model discloses a not consequently restriction the utility model discloses a patent range, all are in the utility model discloses a conceive, utilize the equivalent structure transform of what the content was done in the description and the attached drawing, or direct/indirect application all is included in other relevant technical field the utility model discloses a patent protection within range.