CN103215894B - Portable interim prestressed stretch-draw anchor block - Google Patents
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Abstract
本发明涉及一种移动式临时预应力张拉锚块。常规的节段预制拼装桥梁临时预应力张拉采用混凝土锚块,不能移动多次重复利用,混凝土锚块重量大,对节段预制拼装梁受力不利。本发明的锚块设置有底板,底板通过预埋固件固定在预制节段箱梁上,底板上表面直立焊接有两块相对的锚板,锚板之间焊接有垂直于锚板的两块肋板,锚板上设置有穿设预应力粗钢筋的锚板通孔;预应力粗钢筋穿设在相邻两节预制节段箱梁上两件锚块的四块锚板中,端头通过预应力粗钢筋扎丝锚固定在相邻两件锚块远端的锚板上。本发明构造简单,刚度大,成本低,施工方便,可拆装移动多次重复利用,且具有良好的通用性。
The invention relates to a mobile temporary prestressed tension anchor block. Concrete anchor blocks are used for temporary prestressed tensioning of conventional segmental prefabricated assembled bridges, which cannot be moved and reused for many times. The anchor block of the present invention is provided with a bottom plate, and the bottom plate is fixed on the prefabricated segmental box girder through pre-embedded fasteners. Two opposite anchor plates are welded upright on the upper surface of the bottom plate, and two ribs perpendicular to the anchor plates are welded between the anchor plates. The anchor plate is provided with the through hole of the anchor plate through which the prestressed thick steel bar is pierced; the prestressed thick steel bar is pierced in the four anchor plates of the two anchor blocks on the two adjacent prefabricated segmental box girders, and the ends pass through The prestressed thick steel wire tie anchor is fixed on the anchor plate at the far end of two adjacent anchor blocks. The invention has simple structure, high rigidity, low cost, convenient construction, can be disassembled, moved and reused for many times, and has good versatility.
Description
技术领域 technical field
本发明属于道路交通建设技术领域,具体涉及一种移动式临时预应力张拉锚块。 The invention belongs to the technical field of road traffic construction, and in particular relates to a mobile temporary prestressed tension anchor block.
背景技术 Background technique
胶接缝式节段预制拼装桥梁的施工方法是沿桥梁的纵向将梁体分割成若干节段单元进行工厂化生产,再逐段运至桥位,在移动支架造桥机或移动挂蓝上进行拼装,各节段间拼装接缝采用环氧树脂密封,节段间通过张拉临时预应力挤密环氧树脂密封胶,然后通过张拉永久预应力将各预制节段连接成为一个整体,拆除临时张拉预应力,完成一个节段或一孔梁的施工,如此循环,直至全桥施工完成。 The construction method of the glue joint segmental prefabricated assembled bridge is to divide the beam body into several segmental units along the longitudinal direction of the bridge for factory production, and then transport them to the bridge site segment by segment, and build them on the mobile bracket bridge building machine or the mobile hanging basket. For assembly, the joints between the segments are sealed with epoxy resin, and the epoxy resin sealant is squeezed between the segments by tensioning temporary prestressing, and then the prefabricated segments are connected into a whole by tensioning permanent prestressing. The temporary tension prestress is removed to complete the construction of a segment or one-hole beam, and so on until the construction of the whole bridge is completed.
目前,常规的节段预制拼装桥梁临时预应力张拉采用混凝土锚块,不能移动多次重复利用,混凝土锚块重量大,对节段预制拼装梁受力不利。在混凝土锚块中还需埋设锚具、螺旋筋并预留孔道,施工顺序复杂,设备利用率低,经济性不高,桥梁成型后不易拆除,美观性差,也不利于环境保护。 At present, concrete anchor blocks are used for temporary prestressed tensioning of conventional segmental prefabricated assembled bridges, which cannot be moved and reused many times. In the concrete anchor block, it is necessary to bury anchors, spiral bars and reserve channels. The construction sequence is complicated, the equipment utilization rate is low, the economy is not high, the bridge is not easy to dismantle after forming, the aesthetics is poor, and it is not conducive to environmental protection.
发明内容 Contents of the invention
本发明的目的是提供一种用于节段预制拼装桥梁、可拆装移动重复使用的移动式临时预应力张拉锚块。 The object of the present invention is to provide a removable temporary prestressed tension anchor block for segmental prefabricated and assembled bridges, which can be disassembled, moved and reused.
本发明所采用的技术方案是: The technical scheme adopted in the present invention is:
一种移动式临时预应力张拉锚块,其特征在于: A mobile temporary prestressed tension anchor block, characterized in that:
所述锚块设置有底板,底板通过预埋固件固定在预制节段箱梁上,底板上表面直立焊接有两块相对的锚板,锚板之间焊接有垂直于锚板的两块肋板,锚板上设置有穿设预应力粗钢筋的锚板通孔。 The anchor block is provided with a bottom plate, and the bottom plate is fixed on the prefabricated segmental box girder through embedded fasteners. Two opposite anchor plates are welded upright on the upper surface of the bottom plate, and two rib plates perpendicular to the anchor plates are welded between the anchor plates. , the anchor plate is provided with the anchor plate through hole through which the prestressed thick steel bar is pierced.
所述的预埋固件包括预埋调平钢板、U形的预埋螺栓和螺栓螺帽; The embedded fasteners include embedded leveling steel plates, U-shaped embedded bolts and bolt nuts;
预埋调平钢板预设在底板下方的预制节段箱梁中,底板和预埋调平钢板上均设置有位置对应的螺栓孔道,预设在预制节段箱梁中的预埋螺栓穿过两者的螺栓孔道,和底板上方的螺栓螺帽相固定。 The pre-embedded leveling steel plate is preset in the prefabricated segmental box girder under the bottom plate, and the base plate and the pre-embedded leveling steel plate are provided with corresponding bolt holes, and the pre-embedded bolts preset in the prefabricated segmental box girder pass through The bolt holes of the two are fixed with the bolt nuts on the top of the base plate.
所述肋板与底板焊接固定。 The ribs are fixed to the bottom plate by welding.
所述预应力粗钢筋穿设在相邻两节预制节段箱梁上两件锚块的四块锚板中,预应力粗钢筋的端头通过预应力粗钢筋扎丝锚固定在相邻两件锚块远端的锚板上。 The prestressed thick steel bars are installed in the four anchor plates of the two anchor blocks on the two adjacent prefabricated section box girders, and the ends of the prestressed thick steel bars are fixed on the adjacent two anchor blocks by the prestressed thick steel bars. anchor plate on the distal end of the anchor block.
本发明具有以下优点: The present invention has the following advantages:
本发明采用的锚块构造简单、刚度大,可拆装移动多次重复利用,施工方便,经济性较高,通用性好,节省了预应力锚垫板和螺旋筋,预应力直接在锚块锚板上锚固,用钢量省,更有利于环境保护,节约投资。 The anchor block adopted in the present invention is simple in structure, high in rigidity, can be disassembled and moved for repeated use, convenient in construction, high in economy, good in versatility, saves prestressed anchor pads and spiral tendons, and the prestressed anchor is directly placed on the anchor block. Anchoring on the anchor plate saves steel consumption, which is more conducive to environmental protection and saves investment.
附图说明 Description of drawings
图1为锚块在预制节段箱梁张拉锚固的横截面布置图。 Figure 1 is a cross-sectional layout diagram of the anchor block tensioned and anchored in the prefabricated segmental box girder.
图2为锚块在预制节段箱梁张拉锚固的侧面布置图。 Fig. 2 is a side layout diagram of the anchor block tensioned and anchored in the prefabricated segmental box girder.
图3为锚块正视图(II- II截面图)。 Figure 3 is the front view of the anchor block (II-II sectional view).
图4为锚块侧视图(I- I截面图)。 Figure 4 is a side view of the anchor block (I-I sectional view).
图中,1-肋板,2-螺栓螺帽,3-底板,4-预埋调平钢板,5-预埋螺栓,6-预制节段箱梁,7-锚板,8-预应力粗钢筋扎丝锚,9-预应力粗钢筋。 In the figure, 1-rib plate, 2-bolt nut, 3-bottom plate, 4-embedded leveling steel plate, 5-embedded bolt, 6-prefabricated segmental box girder, 7-anchor plate, 8-prestressed rough Reinforcement wire tie anchor, 9- prestressed thick steel bar.
具体实施方式 Detailed ways
下面结合具体实施方式对本发明进行详细的说明。 The present invention will be described in detail below in combination with specific embodiments.
本发明所涉及的一种移动式临时预应力张拉锚块,设置有底板3,底板3通过预埋固件固定在预制节段箱梁6上。预埋固件包括预埋调平钢板4、U形的预埋螺栓5和螺栓螺帽2,预埋调平钢板4预设在底板3下方的预制节段箱梁6中,底板3和预埋调平钢板4上均设置有位置对应的螺栓孔道,预设在预制节段箱梁6中的预埋螺栓5穿过两者的螺栓孔道,和底板3上方的螺栓螺帽2相固定。预埋螺栓5可设置多组,如图2所示的四组,强化锚块在预制节段箱梁6上的固定效果。 A mobile temporary prestressed tension anchor block involved in the present invention is provided with a bottom plate 3, and the bottom plate 3 is fixed on the prefabricated segmental box girder 6 through pre-embedded fasteners. The pre-embedded firmware includes a pre-embedded leveling steel plate 4, U-shaped pre-embedded bolts 5 and bolts and nuts 2. The pre-embedded leveling steel plate 4 is preset in the prefabricated segmental box girder 6 below the bottom plate 3, and the bottom plate 3 and the pre-embedded The leveling steel plates 4 are provided with corresponding bolt holes, and the pre-embedded bolts 5 preset in the prefabricated segmental box girder 6 pass through the bolt holes of both, and are fixed with the bolt nuts 2 above the bottom plate 3 . Multiple groups of embedded bolts 5 can be provided, such as four groups as shown in FIG. 2 , to strengthen the fixing effect of the anchor block on the prefabricated segmental box girder 6 .
底板3上表面直立焊接有两块相对的锚板7,锚板7之间焊接有垂直于锚板7的两块肋板1,肋板1也可与底板3焊接固定,以强化锚块的刚度。锚板7上设置有穿设预应力粗钢筋9的锚板通孔,并交错布置,两侧均可张拉临时预应力,既可作为张拉端锚块,也可作为固定端锚块。如图3中的四个锚板通孔所采用的菱形布置方式。两条预应力粗钢筋9穿设在相邻两节预制节段箱梁6上两件锚块的四块锚板7中,预应力粗钢筋9的端头通过预应力粗钢筋扎丝锚8固定在相邻两件锚块远端的锚板7上。如a、b、c三节预制节段箱梁,如果a、b两节预制节段箱梁之间的一组预应力粗钢筋9为竖直方向布置,那么b、c两节预制节段箱梁6之间的一组预应力粗钢筋9则为水平方向布置。 Two opposite anchor plates 7 are welded upright on the upper surface of the bottom plate 3, and two ribs 1 perpendicular to the anchor plates 7 are welded between the anchor plates 7. The ribs 1 can also be welded and fixed with the bottom plate 3 to strengthen the anchor block. stiffness. Anchor plate 7 is provided with anchor plate through holes through which prestressed thick steel bars 9 are laid, and is arranged in a staggered manner. Both sides can be tensioned and temporarily prestressed, which can be used as both tension end anchor block and fixed end anchor block. As shown in Figure 3, the diamond-shaped arrangement adopted by the four anchor plate through holes. The two prestressed thick steel bars 9 are installed in the four anchor plates 7 of the two anchor blocks on the two adjacent prefabricated section box girders 6, and the ends of the prestressed thick steel bars 9 are tied to the anchor 8 by the prestressed thick steel bars. Be fixed on the anchor plates 7 at the far ends of two adjacent anchor blocks. For example, the three prefabricated segmental box girders of a, b, and c, if a group of prestressed thick steel bars 9 between the prefabricated segmental box girders of a and b are arranged in the vertical direction, then the prefabricated segmental box girders of b and c A group of prestressed thick steel bars 9 between the beams 6 are arranged horizontally.
本发明所涉及的移动式临时预应力张拉锚块的施工步骤如下所述: The construction steps of the mobile temporary prestressed tension anchor block involved in the present invention are as follows:
1、箱梁节段预制时预设预埋螺栓5和预埋调平钢板6。 1. The embedded bolts 5 and the embedded leveling steel plates 6 are preset during the prefabrication of the box girder segment.
2、在下料准备好的底板3和锚板7上按设计位置开孔,并将底板3、肋板1、锚板7焊接组拼成一个整体锚块。 2. Drill holes according to the designed positions on the bottom plate 3 and anchor plate 7 prepared by blanking, and weld the bottom plate 3, rib plate 1, and anchor plate 7 into a whole anchor block.
3、将钢组合锚块通过预埋螺栓5和螺栓螺帽2安装在需张拉预应力的预制节段箱梁顶板和底板上。 3. The combined steel anchor block is installed on the top and bottom plates of the prefabricated segmental box girder requiring tension and prestress through embedded bolts 5 and bolts and nuts 2.
4、预制节段箱梁预拼装到位,完成接缝面环氧树脂涂抹后,穿预应力粗钢筋9,张拉至预应力粗钢筋至设计张拉力,预应力粗钢筋扎丝锚8。 4. The prefabricated segmental box girder is pre-assembled in place, and after epoxy resin is applied on the joint surface, the prestressed thick steel bar 9 is worn, and the prestressed thick steel bar is stretched to the design tension, and the prestressed thick steel bar is tied with wire anchor 8.
5、整孔梁拼装完成后,张拉永久预应力后,拆除整体锚块,按照步骤2循环直至,所有节段梁拼装完成。 5. After the assembly of the whole hole beam is completed, after the permanent prestressing is tensioned, the overall anchor block is removed, and the cycle is followed in step 2 until all the segmental beams are assembled.
在张拉临时预应力时将移动锚块通过预埋固件固定在预制节段箱梁上,张拉完成后拆除并移至下一个需张拉临时预应力的节段位置。 When tensioning temporary prestressing, the mobile anchor block is fixed on the prefabricated segmental box girder through embedded fasteners. After the tensioning is completed, it is removed and moved to the next segment where temporary prestressing is required.
本发明的内容不限于实施例所列举,本领域普通技术人员通过阅读本发明说明书而对本发明技术方案采取的任何等效的变换,均为本发明的权利要求所涵盖。 The content of the present invention is not limited to the examples listed, and any equivalent transformation of the technical solution of the present invention adopted by those of ordinary skill in the art by reading the description of the present invention is covered by the claims of the present invention.
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| CN104110100A (en) * | 2013-12-02 | 2014-10-22 | 成都绿迪科技有限公司 | Steel bar clip pre-stress tensioning anchor block |
| CN105735134B (en) * | 2016-03-17 | 2017-05-17 | 中交第二航务工程局有限公司 | Temporary tensioning method for stub matching prefabricated box girders |
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| CN108677729A (en) * | 2018-06-19 | 2018-10-19 | 中国铁路总公司 | A kind of interim prestressing apparatus for precast segment spliced girder |
| CN109356017B (en) * | 2018-10-30 | 2023-06-27 | 南昌大学 | Concrete continuous box girder bridge with self-recovery limiting and prestress loss reducing combined structure |
| CN109853398B (en) * | 2019-04-05 | 2024-02-23 | 上海公路桥梁(集团)有限公司 | Temporary pre-stressing structure for prefabricated segment assembly bridge |
| CN110700103B (en) * | 2019-10-16 | 2022-04-08 | 中铁工程服务有限公司 | Construction method of continuous composite beam |
| CN110847041A (en) * | 2019-10-31 | 2020-02-28 | 上海市政工程设计研究总院(集团)有限公司 | Temporary anchoring structure and anchoring method for segmental prefabricated and assembled concrete box girder |
| CN111155449A (en) * | 2020-01-10 | 2020-05-15 | 东南大学 | Prefabricated UHPC (ultra high performance concrete) anchoring tooth block for external prestress reinforcement and construction method |
| CN111335136B (en) * | 2020-03-23 | 2022-03-25 | 中国建筑土木建设有限公司 | External prestress structure of segment box girder and construction method thereof |
| CN111455865A (en) * | 2020-05-22 | 2020-07-28 | 中铁四局集团第五工程有限公司 | A temporary prestressed anchoring device for precast concrete segmental box girder assembly |
| CN112832111B (en) * | 2021-01-14 | 2024-08-06 | 中铁七局集团第二工程有限公司 | Prestressed reinforced concrete combined continuous box girder bridge structural system |
| CN113789811B (en) * | 2021-09-16 | 2022-04-26 | 北京科技大学 | A Temporary Fastening Connection System for Prefabricated Large Components |
| CN114036657B (en) * | 2021-10-21 | 2025-02-07 | 中铁二十二局集团轨道工程有限公司 | A design method and device for pre-embedded anchor plate of steel ring of lateral starting shield |
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