CN103924505B - Use prefabricated steel-concrete combination T beam and the construction method of Wavelike steel webplate - Google Patents

Use prefabricated steel-concrete combination T beam and the construction method of Wavelike steel webplate Download PDF

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CN103924505B
CN103924505B CN201410189813.XA CN201410189813A CN103924505B CN 103924505 B CN103924505 B CN 103924505B CN 201410189813 A CN201410189813 A CN 201410189813A CN 103924505 B CN103924505 B CN 103924505B
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steel
concrete
prefabricated
wavelike
combination
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CN103924505A (en
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汤意
李斐然
张存超
李宇鹏
熊非
李国普
王国磊
张旭慧
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Henan Provincial Communication Planning and Design Institute Co Ltd
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Abstract

The pre-manufactured steel concrete Composite T Beam of employing Wavelike steel webplate disclosed by the invention and construction method, pre-manufactured steel concrete Composite T Beam restriction on beam end (4) combined including multiple I shapes Wavelike steel webplate girder steel (1) and concrete slab (3), adjacent combination T beam section unit (4) forms entirety by longitudinally connected section (5) and beam-ends wet seam crossbeam (11).The advantage that the present invention had both had the steel-concrete combination beam structure of conventionally employed plain plate, the stability of web can be improved again and avoid the impact of concrete shrinkage and creep, can effectively overcome present on the current construction method of steel-concrete combination beam not enough simultaneously, have convenient transportation, be easily assembled, Site Welding amount is little, concreting amount is little, speed of application fast, to remarkable advantages such as ground traffic impact are little.

Description

Use prefabricated steel-concrete combination T beam and the construction method of Wavelike steel webplate
Technical field
The invention belongs to the bridge technology field of highway and urban road, be primarily related to use the prefabricated steel-concrete combination T beam of Wavelike steel webplate and construction method.
Background technology
The full welded steel beam of I shape is lightweight, bearing capacity is big, is widely used with the combination beam of concrete slab composition, but the web of this i-shape steel beam the most all uses plain plate in highway and Urban Bridge, advantage be weld between plain plate relatively easy;Shortcoming is that plain plate welding residual stress is big, needs to use more ribbed stiffener to improve Web Stability, and prestressing force efficiency is low, and girder steel can be caused extra additional stress by the shrinkage and creep of concrete slab, and the concrete of position of the fulcrum is easy to crack.
The construction method of steel-concrete composite beam mainly has two kinds at present, and one is full span erection method, and the whole hole of the method sets up, advantage is that speed of application is fast, shortcoming be beam length between 25m ~ 40m, transport difficulty is big, easily there is stability problem in erection process, and actual application is seldom;Another is raft support method, the method is at regular intervals, set up passive scaffold, form operating platform, girder steel be then installed on support and weld, then pouring into a mould concrete roof, the method advantage is to need not Large-scale Hoisting equipment, carrying out segment girder steel welding coupling, the problem solving the transport of long beam on support, shortcoming is that construction period length, Site Welding amount be big, full framing affects traffic above-ground and surrounding enviroment.
Summary of the invention
The present invention is directed to the deficiency that existing Steel-concrete Combined Beam Structures form exists with construction method, it is proposed that use prefabricated steel-concrete combination T beam and the construction method of Wavelike steel webplate.The advantage both with traditional Steel-concrete Combined Beam Structures, the stability of web can be improved again and avoid the impact of concrete shrinkage and creep, can effectively overcome present on the current construction method of steel-concrete composite beam not enough simultaneously, have convenient transportation, be easily assembled, Site Welding amount is little, concreting amount is little, speed of application fast, to remarkable advantages such as ground traffic impact are little.
The present invention adopts the technical scheme that for achieving the above object: use the prefabricated steel-concrete combination T beam of Wavelike steel webplate, the prefabricated steel-concrete combination T beam section unit combined including multiple I shape Wavelike steel webplate girder steels and concrete slab, adjacent beams segment unit forms entirety by the wet seam of junction steel plate and casting concrete.
Prefabricated steel-concrete of the present invention combination T beam section unit is prefabricated T-shaped section beam.
Connected by lateral connection reinforcing bar and the wet seam of horizontal concrete of Prefabricated composite beam element between the concrete slab of Prefabricated composite beam element of the present invention, connected by the longitudinally connected reinforcing bar of Prefabricated composite beam element and the wet seam crossbeam of beam-ends.
The longitudinally connected position of I shape Wavelike steel webplate girder steel of the present invention is at falsework top.
The present invention realizes using the construction method of the prefabricated steel-concrete combination T beam of Wavelike steel webplate, and be first prefabricated in the factory the steel-concrete combination T beam containing Wavelike steel webplate;Secondly, construct at bridge location permanent abutment and bridge pier, setting up falsework form limited bracket system at bridge pier, steel-concrete prefabrication completed combination T beam segmentation is arranged on strutting system, combination beam be vertically and horizontally reserved with connection reinforcing bar;Then, the vertical and horizontal steel construction part that prefabricated steel-concrete combines T beam bolts or welds, to form beam lattice system;Finally, the vertically and horizontally reserved steel bar that prefabricated steel-concrete combines T beam carries out colligation and is welded to connect, the cast Prefabricated composite beam element top board wet seam of horizontal concrete and beam-ends wet seam crossbeam, complete the connection construction between beam body after concrete strength reaches requirement, removes falsework.
The present invention realizes using the construction method of the prefabricated steel-concrete combination T beam of Wavelike steel webplate, the process that described steel-concrete combines T beam section unit prefabricated is, I shape Wavelike steel webplate girder steel is put smooth, Shear connection key between I shape Wavelike steel webplate girder steel top flange welding concrete and girder steel, by the reinforcing bar in concrete roof and Shear connection key colligation or weld together, lay concrete roof template, pour into a mould the concrete slab of Prefabricated composite beam element and carry out maintenance, concrete reaches intensity form removal, complete steel-concrete combination T beam section unit prefabricated;
Girder steel is fixed during described erection and casting concrete by the present invention temporarily, by I shape Wavelike steel webplate girder steel laterally across laterally connecting to form beam lattice system temporarily.
The present invention carries out small size jacking to the fulcrum of falsework before described I shape Wavelike steel webplate girder steel connects the cast of complete, composite beams beam-ends wet seam crossbeam, then wet seam crossbeam is poured into a mould, after concrete strength reaches requirement, the fulcrum of falsework is resetted, distribute with the internal force between adjusting and optimizing girder steel and concrete slab.
The present invention relatively prior art has the advantage that:
(1) beam section simple structure, dimensional standard is unified, it is easy to factory normalization is prefabricated, meets Conventional transport requirement, it is to avoid the long wide construction brought of beam body and transportation problem, and exploitativeness is improved;
(2) base plate tensile zone uses steel construction, and top board pressurized zone uses xoncrete structure, and web easy unstability region uses corrugated sheet steel structure, takes full advantage of the characteristic of multiple material or structure, and stock utilization is high, and anti-flexion capabilities significantly improves;
(3) beam body is lightweight, uses small mechanical equipment just can complete lifting construction, coordinates the connecting portion of limited bracket construction method multipoint parallel to construct, operation is few, and site operation workload is little, and it is fast that construction sets up speed, limited bracket is little to ground area occupied, little to original traffic impact.
Accompanying drawing explanation
Fig. 1 is prefabricated steel-concrete combination T beam construction procedure figure ().
Fig. 2 is prefabricated steel-concrete combination T beam construction procedure figure (two).
Fig. 3 is the elevation of prefabricated steel-concrete combination T beam rigging out.
Fig. 4 is longitudinally connected section of partial enlarged drawing between I shape Wavelike steel webplate girder steel.
Fig. 5 is prefabricated steel-concrete combination T beam construction procedure figure (three).
Fig. 6 is the cross-sectional view of Fig. 5.
Fig. 7 is the wet seam connection diagram of Fig. 5 non-crossbeam position.
Fig. 8 is the wet seam connection diagram of Fig. 5 crossbeam position.
Fig. 9 is prefabricated steel-concrete combination T beam construction procedure figure (four).
In figure: 1, I shape Wavelike steel webplate girder steel (1-1, base plate;1-2, web;1-3, top board);2, steel-concrete Shear connection key;3, concrete slab (3-1 lateral connection reinforcing bar;3-2, longitudinally connected reinforcing bar);4, restriction on beam end;5, longitudinally connected section;6, permanent abutment or bridge pier;7, falsework;8, the most interim connection;9, wet seaming position Shear connection key;10, connecting bolt or weld seam;11, wet seam crossbeam;12, the wet seam of horizontal concrete;13, manhole.
Detailed description of the invention
In conjunction with accompanying drawing, providing embodiments of the invention as follows, but the present invention does not limit to following example, the present invention also can be used for continuous beam on many supports construction.
As shown in figs 1-9: the prefabricated steel-concrete combination T beam using Wavelike steel webplate described in the present embodiment, T beam section unit 4 is combined including multiple prefabricated steel-concretes combined by I shape Wavelike steel webplate girder steel 1 and reinforced concrete bridge deck plate 3, adjacent steel-concrete Composite T Beam restriction on beam end 4 forms entirety by longitudinally connected section 5 between I shape Wavelike steel webplate girder steel and the wet seam crossbeam 11 pouring Prefabricated composite beam element beam-ends, described combination beam restriction on beam end 4 is laterally being reserved with connection reinforcing bar 3-1, is longitudinally reserved with connection reinforcing bar 3-2.Described I shape Wavelike steel webplate girder steel 1 is made up of the corrugated sheet steel 1-2 of the plain plate 1-3 of top board, the plain plate 1-1 of base plate and web.Described prefabricated steel-concrete combination T beam section unit 4 is prefabricated T-shaped section beam.The top board 1-3 of described prefabricated steel-concrete combination its I shape Wavelike steel webplate girder steel of T beam section unit 4 is attached by the concrete slab 3 of Shear connection key 2 with Prefabricated composite beam element.Being vertically and horizontally attached by connecting bolt or weld seam 10 between the I shape Wavelike steel webplate girder steel 1 of described prefabricated steel-concrete combination T beam section unit 4.Connected by lateral connection reinforcing bar 3-1 and the wet seam of horizontal concrete 12 between the concrete slab 3 of described Prefabricated composite beam element, connected by the wet seam crossbeam 11 of longitudinally connected reinforcing bar 3-2 and beam-ends.Described beam-ends wet seam crossbeam 11 is reserved with the current manhole 13 be easy to construction and check.Containing Shear connection key 2 on the top board 1-3 of described I shape Wavelike steel webplate girder steel, Shear connection key 2 passes through with reinforcing bar to weld or colligation is attached, and forms entirety with I shape Wavelike steel webplate girder steel after casting concrete.The longitudinally connected position of described I shape Wavelike steel webplate girder steel 1 is at falsework 7 top.
The Specific construction step of the prefabricated steel-concrete combination T beam construction method of above-mentioned employing Wavelike steel webplate is as follows:
First, as shown in Figure 1: the process that steel-concrete combines T beam section unit 4 prefabricated is, single I shape Wavelike steel webplate girder steel 1 is put smooth, Shear connection key 2 between I shape Wavelike steel webplate girder steel 1 top flange welding concrete and girder steel, by the reinforcing bar in concrete roof and Shear connection key 2 colligation or weld together, lay concrete roof template, pour into a mould the concrete slab 3 of Prefabricated composite beam element and carry out maintenance, concrete reaches intensity form removal, completes steel-concrete combination T beam section unit 4 prefabricated;
Secondly, as shown in Figure 2,3: construct permanent abutment and bridge pier 6, at bridge pier, falsework 7 is set up.Falsework 7 can use steel pipe scaffold or shaped steel, steel-concrete combination T beam 4 segmental hoisting prefabrication completed is in the limited bracket system that permanent abutment or bridge pier 6 and falsework 7 form, laterally being reserved with of combination beam connects reinforcing bar 3-1, is longitudinally reserved with connection reinforcing bar 3-2;
Then, as shown in Fig. 4 ~ 8: longitudinally use connecting bolt or weld seam 10 to connect longitudinally connected section 5 between I shape Wavelike steel webplate girder steel 1 at the steel-concrete combination T beam 4 set up;Setting up and fixing girder steel during casting concrete temporarily, by I shape Wavelike steel webplate girder steel 1 laterally across connection 8 the most temporarily to form beam lattice system, improving the stability of beam body, its form is as shown in Figure 6.
Finally, as shown in Figure 9: the most reserved reinforcing bar 3-1 that connects of combination T beam section unit 4 is carried out colligation and is welded to connect, the most reserved Shear connection key 9 connecting reinforcing bar 3-2 and composite beams longitudinal wet joint position is carried out colligation and is welded to connect, the cast combination T beam 4 top board wet seam of horizontal concrete 12 and beam-ends wet seam crossbeam 11, after concrete strength reaches requirement, complete the connection construction between beam body, remove falsework 7.
In addition to above-mentioned work progress, small size jacking can be carried out at the fulcrum that I shape Wavelike steel webplate girder steel 1 connects before complete, composite beams beam-ends wet seam crossbeam 11 is poured into a mould falsework 7, then wet seam crossbeam 11 is poured into a mould, after concrete strength reaches requirement, the fulcrum of falsework 7 is resetted, distribute with the internal force between adjusting and optimizing girder steel and concrete slab.

Claims (5)

1. use the prefabricated steel-concrete combination T beam of Wavelike steel webplate, it is characterized in that: include prefabricated steel-concrete combination T beam element (4) that multiple I shape Wavelike steel webplate girder steel (1) and concrete slab (3) combine, contiguous prefabricated steel-concrete combination T beam element (4) forms entirety by the wet seam crossbeam (11) of longitudinally connected section (5) and beam-ends;Described prefabricated steel-concrete combination T beam element (4) is prefabricated T-shaped section beam;Connected by lateral connection reinforcing bar (3-1) and the wet seam of the horizontal concrete (12) of prefabricated steel-concrete combination T beam element (4) between the concrete slab (3) of described prefabricated steel-concrete combination T beam element, connected by the longitudinally connected reinforcing bar (3-2) of prefabricated steel-concrete combination T beam element and the wet seam crossbeam (11) of beam-ends;The longitudinally connected position of described I shape Wavelike steel webplate girder steel (1) is at falsework (7) top.
2. realize using described in claim 1 a prefabricated steel-concrete combination T beam construction method for Wavelike steel webplate, it is characterized in that: be first prefabricated in the factory prefabricated steel-concrete combination T beam element (4) containing I shape Wavelike steel webplate girder steel;Secondly, at bridge location, the permanent abutment of construction or bridge pier and falsework form limited bracket system, prefabricated steel-concrete combination T beam element (4) segmentation prefabrication completed is arranged in limited bracket system, the vertically and horizontally reserved steel bar (2-1,2-2) of prefabricated steel-concrete combination T beam element;Then, the vertical and horizontal steel construction part that prefabricated steel-concrete combines T beam element bolts or welds, to form beam lattice system;Finally, the vertically and horizontally reserved steel bar that prefabricated steel-concrete combines T beam element (4) carries out colligation and is welded to connect, the cast prefabricated steel-concrete combination wet seam of the horizontal concrete of T beam element concrete roof (12) and beam-ends wet seam crossbeam (11), after concrete strength reaches requirement, complete the connection construction between beam body, remove falsework.
The prefabricated steel-concrete combination T beam construction method of employing Wavelike steel webplate the most according to claim 2, it is characterized in that: the process that prefabricated steel-concrete combines T beam element (4) prefabricated is, I shape Wavelike steel webplate girder steel (1) is put smooth, Shear connection key (2) between I shape Wavelike steel webplate girder steel (1) top flange welding concrete roof and I shape Wavelike steel webplate girder steel, by the reinforcing bar in concrete roof and (2) colligation of Shear connection key or weld together, lay concrete roof template, cast prefabricated steel-concrete combines the concrete slab (3) of T beam element and carries out maintenance, concrete reaches intensity form removal, complete prefabricated steel-concrete combination T beam element (4).
The prefabricated steel-concrete combination T beam construction method of employing Wavelike steel webplate the most according to claim 2, is characterized in that: setting up and during casting concrete, is fixed I shape Wavelike steel webplate girder steel by the most interim connect (8) temporarily.
The prefabricated steel-concrete combination T beam construction method of employing Wavelike steel webplate the most according to claim 2, it is characterized in that: before described I shape Wavelike steel webplate girder steel (1) connects wet seam crossbeam (11) cast complete, that prefabricated steel-concrete combines T beam element beam-ends, the fulcrum of falsework (7) is carried out small size jacking, then wet seam crossbeam (11) is poured into a mould, after concrete strength reaches requirement, the fulcrum of falsework (7) is resetted, distribute with the internal force between adjusting and optimizing I shape Wavelike steel webplate girder steel and concrete roof.
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