CN103083788A - Infusion tube automatic production line - Google Patents
Infusion tube automatic production line Download PDFInfo
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- CN103083788A CN103083788A CN2012105504034A CN201210550403A CN103083788A CN 103083788 A CN103083788 A CN 103083788A CN 2012105504034 A CN2012105504034 A CN 2012105504034A CN 201210550403 A CN201210550403 A CN 201210550403A CN 103083788 A CN103083788 A CN 103083788A
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Abstract
The invention discloses an infusion tube automatic production line. The infusion tube automatic production line is used for achieving automatic detecting, assembling and packaging of infusion tubes, and comprises a feed mechanism, an air leakage detection mechanism, a needle head component assembly mechanism, a winding mechanism and a packaging and sealing mechanism, wherein the feed mechanism, the air leakage detection mechanism, the needle head component assembly mechanism, the winding mechanism and the packaging and sealing mechanism are sequentially arranged along working procedures. The feed mechanism is used for loading raw material tube bodies of the infusion tubes and transporting the raw material tube bodies to an air leakage detection station. The air leakage detection mechanism is used for carrying out air leakage detection on the infusion tube bodies on the air leakage detection station, and the qualified infusion tube bodies after detection can be sent to a needle head installation station. The needle head component assembly mechanism is used for installing needle head components on the infusion tube bodies to form the infusion tubes. The winding mechanism is used for winding the infusion tubes so that the infusion tubes are manufactured into circle bundles. The packaging and sealing mechanism places wound infusion tube circle bundles to packaging bags and carries out packaging and sealing on the packaging bags. According to the infusion tube automatic production line, automatic operation of detecting and packaging procedures of the infusion tubes can be achieved, production efficiency of the infusion tubes can be improved, and labor intensity of workers can be lowered at the same time.
Description
Technical field
The invention belongs to medical apparatus and instruments technology for producing field, be specifically related to a kind of automatic assembly line of tube for transfusion, be used for the automated production encapsulation of tube for transfusion.
Background technology
In medical industry, the disposable infusion pipe is often used.Tube for transfusion generally is comprised of dropper component, conduit, perforator, liquid medicine filter, flow regulator, intravenous needle etc., and this class tubular medical all needs its winding package when dispatching from the factory.Do not need during use again to sterilize, only need take packing apart and just can use.
The present domestic tube for transfusion automatic assembly line that do not have, it is generally to adopt manually to carry out that tube for transfusion detects packing.Existing operation process is: by manually putting into leakage testing device, manually block test one end, other end ventilation and pressurize 4-5 second are by air gauge, by the sealing of this part of artificial judgment and choose.After being completed, more manually being wound around tube for transfusion and becoming prescribed form, put into the packaging bag that has made, then unify sealing operation by the special messenger, and vanning.
There is following problem in manual operations: (1) production efficiency is very low; (2) by manually detecting the gas leakage part, be by operator's experience decision to a great extent, very high erroneous judgement is arranged; (3) manual winding package tube for transfusion makes workman's labor intensity very high, and a plurality of operations are completed by the people, and efficient is difficult to improve.In addition, pathogenic bacteria is easily enclosed in manual operations, often will carry out strict sterilization to the packer, will operate in huge sterile purification workshop simultaneously, needs to consume a large amount of energy and production space.
Summary of the invention
The object of the present invention is to provide a kind of tube for transfusion automatic production line system, the full automation that it can realize tube for transfusion gas leakage detection, syringe needle assembling, packaging seal process having gas leakage and detecting accurately, production efficiency height and the low characteristics of production cost.
Realize a kind of tube for transfusion automatic assembly line of the object of the invention, be used for realizing automatic detection, assembling and the encapsulation of tube for transfusion, it is characterized in that, this production line comprises the feed mechanism arranged successively along operation, gas leakage testing agency, needle component assembling mechanism, winding mechanism and packaging seal mechanism, wherein
Described feed mechanism is used for loading tube for transfusion raw material body and is transported to gas leakage detection station, the detection of leaking gas of station detects in described gas leakage testing agency to being positioned at gas leakage tube for transfusion body, detect qualified tube for transfusion body and send into syringe needle installation station, utilize described needle component assembling mechanism that needle component is arranged on the tube for transfusion body, form tube for transfusion, described winding mechanism is used for described tube for transfusion is wound around, this tube for transfusion being made circle bundle, the transfusion pipeloop that described packaging seal mechanism will wind is got one's things ready into packaging bag and carries out packaging seal.
As improvement of the present invention, described feed mechanism (comprising:
The packaged type cradle is provided with a plurality of grooves that are arranged side by side on it, each groove is used for placing tube for transfusion raw material body;
The cylinder pushing mechanism, its operating bar is connected with described packaged type cradle, is used for promoting described packaged type cradle and moves it described gas leakage testing agency below;
The cradle jacking mechanism, the tube for transfusion body jack-up that it is used for being positioned at gas leakage testing agency below makes it break away from from the packaged type cradle; With
Feed mechanism, it has a plurality of clamping gas pawls, is used for each tube for transfusion body on hitch feed frame jacking mechanism and is transported to gas leakage detecting station.
As improvement of the present invention, described packaged type cradle can be respectively in described gas leakage testing agency both sides for a plurality of, detects station to be used for alternately being fed to described gas leakage.
As improvement of the present invention, described gas leakage testing agency comprises:
Ventilating mechanism, it comprises the appendix that an end is connected with source of the gas, this appendix other end is communicated with the blow vent of described tube for transfusion body one end, is used for tube for transfusion body ventilation pressurization;
Port sealing mechanism, it comprises a plurality of shutoff plugs that are arranged in juxtaposition, and is used for the blow vent of each tube for transfusion body other end of shutoff respectively;
Pneumatic mechanism leaks hunting, it comprises solenoid electric valve, check valve and pressure transducer, wherein said solenoid electric valve is arranged between the breather and source of the gas of ventilating mechanism, be used for controlling breather to the ventilation of tube for transfusion, described check valve is arranged on this breather, be used for realization to the unidirectional air feed of tube for transfusion body, described pressure transducer is used for measuring tube for transfusion body internal gas pressure;
After to tube for transfusion body ventilation pressurize certain hour, utilize described pressure transducer to detect the tube for transfusion overpressure, can realize the gas leakage of tube for transfusion body is detected.
As improvement of the present invention, described gas leakage testing agency also comprises gas leakage part selection mechanism, and it is used for detecting underproof tube for transfusion body through gas leakage and will sort out.
As improvement of the present invention, described needle component assembling mechanism comprises feed mechanism and syringe needle installing mechanism, wherein, material loading frame in described feed mechanism has the good needle component of discharging, and described syringe needle installing mechanism comprises clamping head and actuating cylinder, and this actuating cylinder promotes the described needle component of clamping head gripping, move to tube for transfusion body end, and promote this clamping head needle component is abutted to the body end, needle component is installed on the tube for transfusion body, be assembled into tube for transfusion.
As improvement of the present invention, described wound portion is divided and is comprised winding head, this winding head has two winding bars that are arranged in parallel, it rotates by a motor-driven, the first side of this winding is equipped with clamping head, one end of tube for transfusion to be wound is clamped by this clamping head, and tube for transfusion is wound around lopping under the rotation of two winding bars, makes the circle bundle.
As improvement of the present invention, described winding part also comprises fixedly station, the other end of tube for transfusion by this fixedly the clamping head on station clamp, and fixing station track-movable, and along with the carrying out that is wound around continues to move to being wound around first end, to coordinate the carrying out that is wound around.
As improvement of the present invention, described winding part also comprises and is arranged on the fixedly pre-tightening mechanism between station and winding head, and it is used for clamping tube for transfusion, to apply the winding pretightning force at an end that relatively is wound around, and can be not loose when making the tube for transfusion winding.
as improvement of the present invention, described packaging seal mechanism comprises clamping device, pack device, send bag mechanism and enclosed mechanism, described pack device comprises annular seal space and is arranged on the cylinder push mechanism of top, sealing chamber, the tube for transfusion that winds is sent in this closed chamber by described clamping device clamping, the described multiple package position of sending into the closed chamber below after sending bag mechanism that the packaging bag opening is opened, the start of described cylinder push mechanism, its push rod stretches in closed chamber, push tube for transfusion wherein in packaging bag downwards, enclosed mechanism seals processing to the packaging bag of the tube for transfusion of packing into again, can complete the encapsulation of tube for transfusion.
In feed mechanism of the present invention, adopt the mode of artificial permutation, tube for transfusion raw material body is placed in the fixing groove of packaged type cradle, pass through the gas pawl by feed mechanism again, clamp tube for transfusion two ends, utilize cylinder pushing mechanism and cradle jacking mechanism to send into the test section that leaks gas, carry out charging.
Gas leakage of the present invention test section comprises ventilating mechanism, port sealing mechanism, leak hunting pneumatic mechanism and gas leakage part selection mechanism, the pneumatic mechanism that wherein leaks hunting comprises solenoid electric valve, check valve and pressure transducer institute, by feed mechanism, tube for transfusion is moved to the test section that leaks gas.
Port sealing of the present invention mechanism, utilize the revolution clamping cylinder to realize the sealing of tube for transfusion ventilation end, controlled the ventilation pressurize of tube for transfusion by packaging type solenoid electric valve, check valve, pressure transducer detects its air pressure, and send the signal of telecommunication to control system, record its state, by feed mechanism, tube for transfusion is delivered to the selection station thereafter, choose mechanism's sort out gas leakage part by the gas leakage part.
In syringe needle assembled part of the present invention, injection needle in the material loading frame in feeding structure is adsorbed by the vac sorb head and picks up.According to the control system record, pick up corresponding syringe needle, then by installing mechanism, it is arranged on tube for transfusion.
Winding of the present invention part by winding head, pre-tightening mechanism, be wound into level detecting apparatus and form.Feed mechanism is sent into of tube for transfusion winding head and clamps, and fixedly station clamping is sent in the other end.Small cylinder is housed on winding head, and clamping tube for transfusion one end applies the winding pretightning force by pre-tightening mechanism.Winding head is driven by motor, utilizes to be wound into level detecting apparatus control winding process.
Packaging seal of the present invention part by clamping device, pack device, send bag mechanism, enclosed mechanism to form.Clamping device is driven by oscillating cylinder, and gripper cylinder is installed on it, and the clamping tube for transfusion by the cylinder pushing mechanism, pushes it in packaging bag directly over the packing bag mouth, then sends into enclosed mechanism and seals.
Gas leakage of the present invention detects the mechanism that controls and has eliminated the uncertain operation that is brought by manual detection gas leakage part, has avoided the situation of whether being leaked gas by the decision of operator's experience.
The present invention makes manually operated tube for transfusion detect packaging process, changes automation mechanized operation into, by a plurality of operations of one man operation, becomes the streamlined operation of single operation before making, and has greatly improved the production efficiency of tube for transfusion, has reduced simultaneously workman's labor intensity.
Description of drawings
Fig. 1 is the tube for transfusion automatic assembly line structural representation of the embodiment of the present invention;
Fig. 2 is the structural representation of feed mechanism 100, gas leakage testing agency 200 and the syringe needle assembling mechanism 300 of the embodiment of the present invention;
Fig. 3 is the structural representation of the winding mechanism 400 of the embodiment of the present invention;
Fig. 4 is the structural representation of the packaging seal mechanism 500 of the embodiment of the present invention.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail; following embodiment is only illustrative; do not consist of limitation of the invention, every modification and distortion not breaking away from the technical solution of the present invention spirit and doing all belongs to protection scope of the present invention.
As shown in Figure 1, the production line of the present embodiment comprises the feed mechanism 100 arranged successively along operation, gas leakage testing agency 200, scalp acupuncture assembling mechanism 300, winding mechanism 400, packaging seal mechanism 500.Feed mechanism 100 is used for loading carries tube for transfusion body raw material to carry out material loading, at first it be transported to body the testing agency 200 of leaking gas, the detection of leaking gas of these 200 pairs of tube for transfusion bodys of gas leakage testing agency, detect qualified tube for transfusion body and send into needle assembly mechanism 300, carrying out syringe needle installs, the tube for transfusion of installing after syringe needle is wound around lopping through winding mechanism 400, then can complete the preparation of tube for transfusion through packaging seal mechanism 500 packaging seals.Each several part is electrically connected each other, is integrated into automatic control system, realizes the automatic control to whole production line.
As shown in Figure 2, feed mechanism 100 comprises packaged type cradle 110, cylinder pushing mechanism 120, cradle jacking mechanism 130, has the feed mechanism 140 of clamping gas pawl.(in the present embodiment, preferred groove number is at least 10 to be provided with a plurality of grooves that are arranged side by side on cradle 110, with for delivery of at least 10 tube for transfusions), a plurality of tube for transfusion body permutation blowings are in each groove, cylinder pushing mechanism 120 promotes cradle 110 and moves it gas leakage testing agency 200 belows, then this cradle 110 of cradle jacking mechanism 130 jack-up, thus with the tube for transfusion raw material body jack-up on it to certain altitude.Feed mechanism 140 comprises a plurality of clamping gas pawls, is fed to the test section 200 that leaks gas after its clamping tube for transfusion raw material body.Cradle 110 in the present embodiment can be set to two or more, is arranged in gas leakage testing agency 200 both sides, by two or more cradle 110 alternately feedings, to improve feeding speed.
As shown in Figure 2, gas leakage testing agency 200 comprise ventilating mechanism 210, port sealing mechanism 220, leak hunting pneumatic mechanism 230 and gas leakage part selection mechanism 240.After above-mentioned feed mechanism 140 moves to tube for transfusion the test section 200 that leaks gas, port sealing mechanism 220 wherein comprises a plurality of shutoff plugs that are arranged in juxtaposition, it utilizes the mouth of pipe of revolution clamping cylinder 221 each tube for transfusion body one ends of promotion plug shutoff, so that tube for transfusion one end is sealed.Ventilating mechanism 210 has breather, and the one end is communicated with source of the gas, and the other end is communicated with the blow vent of tube for transfusion body one end (for example being used for installing an end of needle component), to be used for the ventilation pressurization.
The pneumatic mechanism 230 that leaks hunting comprises solenoid electric valve 231, check valve 232 and pressure transducer 233, wherein solenoid electric valve 231 is arranged between the breather and source of the gas of ventilating mechanism 210, be used for controlling the ventilation of breather, check valve 232 is arranged on breather, be used for realizing unidirectional air feed, prevent airflow reflux.Pressure transducer 233 is arranged on tube for transfusion body one end, is used for the measuring tube internal gas pressure.In the present embodiment in tube for transfusion ventilation be pressurized to about 0.6MPa, its state is recorded in and pressurize 5 seconds, then by the pressure transducer 233 detector tube internal pressures that are arranged on body, and send the signal of telecommunication to control system.If the air pressure that detects does not descend, be pieces O.K., otherwise be defective.
Gas leakage part selection mechanism 240 records gas leakage part present position and the underproof tube for transfusion of selection place by the signal of telecommunication of pressure transducer 233.In the present embodiment, the gas leakage part can be selected to move to selection by feed mechanism 140 and pick after station and remove.
As shown in Figure 3, syringe needle assembling mechanism 300 comprises feed mechanism 310 and syringe needle installing mechanism 320.Detecting qualified tube for transfusion through gas leakage moves to syringe needle assembling mechanism 300 places by feed mechanism 140 clampings and assembles.Wherein, material loading frame 311 in feed mechanism 310 has the good syringe needle of discharging, syringe needle moves to the feed mechanism end by material loading frame 311 absorption, syringe needle installing mechanism 320 comprises clamping head and actuating cylinder, in the needle component of end by the clamping head gripping, then actuating cylinder promotes clamping head and moves to tube for transfusion body end, and promotes clamping head syringe needle is touched the body end, and syringe needle is installed on the tube for transfusion body.Clamping head can according to the pieces O.K. of control system record and quantity and the position of defective, pick up corresponding scalp acupuncture.
As shown in Figure 3, being wound around part 400 comprises winding head 410, pre-tightening mechanism 420 and is wound into level detecting apparatus 430.Feed mechanism 140 is sent into of tube for transfusion winding head 410 and clamps, and preferably away from an end of syringe needle, the other end sends into fixedly that station 411 clamps, and can mutually not interfere when making its winding.But fixing station 411 orbital motions, and along with the carrying out that is wound around continues to move to being wound around first end, to coordinate the carrying out that is wound around.
Winding head 410 1 sides are equipped with the clamping head of being controlled by small cylinder 412, and an end of tube for transfusion is clamped by this clamping head.Have two winding bars on winding head 410, motor 413 rotates, and drives two winding bar rotations on winding head 410, thereby tube for transfusion is wound around lopping.Clamping tube for transfusion releasably when pre-tightening mechanism 420 is used for being wound around, to apply the winding pretightning force, can be not loose when tube for transfusion is wound around.
Whether checkout gear 430 is wound around for detection of tube for transfusion is put in place, to control winding process.
As shown in Figure 4, packaging seal mechanism 500 by clamping device 510, pack device 520, send bag mechanism 530, enclosed mechanism 540 to form.Wherein, clamping device 510 is driven by oscillating cylinder 511, and clamping gas pawl 512 is installed on it, delivers to pack device 520 for the tube for transfusion that clamping winds.
Claims (10)
1. the automatic assembly line of a tube for transfusion, be used for realizing automatic detection, assembling and the encapsulation of tube for transfusion, it is characterized in that, this production line comprises feed mechanism (100), leak gas testing agency (200), needle component assembling mechanism (300), winding mechanism (400) and the packaging seal mechanism (500) that arranges successively along operation, wherein
described feed mechanism (100) is used for loading tube for transfusion raw material body and is transported to gas leakage detection station, the detection of leaking gas of station detects in described gas leakage testing agency (200) to being positioned at gas leakage tube for transfusion body, detect qualified tube for transfusion body and send into syringe needle installation station, utilize described needle component assembling mechanism (300) that needle component is arranged on the tube for transfusion body, form tube for transfusion, described winding mechanism (400) is used for described tube for transfusion is wound around, this tube for transfusion is made the circle bundle, the transfusion pipeloop that described packaging seal mechanism (500) will wind is got one's things ready into packaging bag and is carried out packaging seal.
2. the automatic assembly line of tube for transfusion according to claim 1, wherein, described feed mechanism (100) comprising:
Packaged type cradle (110) is provided with a plurality of grooves that are arranged side by side on it, each groove is used for placing tube for transfusion raw material body;
Cylinder pushing mechanism (120), its operating bar is connected with described packaged type cradle (110), is used for promoting described packaged type cradle (110) and moves it described gas leakage testing agency (200) below;
Cradle jacking mechanism (130), the tube for transfusion body jack-up that it is used for being positioned at gas leakage testing agency (200) below makes it break away from from packaged type cradle (110); With
Feed mechanism (140), it has a plurality of clamping gas pawls, is used for each tube for transfusion body on hitch feed frame jacking mechanism (130) and is transported to gas leakage detecting station.
3. the automatic assembly line of tube for transfusion according to claim 2, wherein, described packaged type cradle (110) can be respectively in described gas leakage testing agency (200) both sides for a plurality of, detects station to be used for alternately being fed to described gas leakage.
4. the automatic assembly line of the described tube for transfusion of any one according to claim 1-3, wherein, described gas leakage testing agency (200) comprising:
Ventilating mechanism (210), it comprises the appendix that an end is connected with source of the gas, this appendix other end is communicated with the blow vent of described tube for transfusion body one end, is used for tube for transfusion body ventilation pressurization;
Port sealing mechanism (220), it comprises a plurality of shutoff plugs that are arranged in juxtaposition, and is used for the blow vent of each tube for transfusion body other end of shutoff respectively;
Pneumatic mechanism (230) leaks hunting, it comprises solenoid electric valve (231), check valve (232) and pressure transducer (233), wherein said solenoid electric valve (231) is arranged between the breather and source of the gas of ventilating mechanism (210), be used for controlling breather to the ventilation of tube for transfusion, described check valve (232) is arranged on this breather, be used for realization to the unidirectional air feed of tube for transfusion body, described pressure transducer (233) is used for measuring tube for transfusion body internal gas pressure;
After to tube for transfusion body ventilation pressurize certain hour, utilize described pressure transducer (233) to detect the tube for transfusion overpressure, can realize the gas leakage of tube for transfusion body is detected.
5. the automatic assembly line of tube for transfusion according to claim 4, wherein, described gas leakage testing agency (200) also comprises gas leakage part selection mechanism (240), it is used for detecting underproof tube for transfusion body through gas leakage and will sort out.
6. the automatic assembly line of the described tube for transfusion of any one according to claim 1-5, wherein, described needle component assembling mechanism (300) comprises feed mechanism (310) and syringe needle installing mechanism (320), wherein, material loading frame (311) in described feed mechanism (310) has the good needle component of discharging, described syringe needle installing mechanism (320) comprises clamping head and actuating cylinder, this actuating cylinder promotes the described needle component of clamping head gripping, move to tube for transfusion body end, and promote this clamping head needle component is abutted to the body end, needle component is installed on the tube for transfusion body, be assembled into tube for transfusion.
7. the automatic assembly line of the described tube for transfusion of any one according to claim 1-6, wherein, described winding part (400) comprises winding head (410), this winding head (410) has two winding bars that are arranged in parallel, it drives by a motor (413) and rotates, and these winding head (410) one sides are equipped with clamping head, and an end of tube for transfusion to be wound is clamped by this clamping head, tube for transfusion is wound around lopping under the rotation of two winding bars, make the circle bundle.
8. the automatic assembly line of tube for transfusion according to claim 7, wherein, described winding part (400) also comprises fixedly station (411), the other end of tube for transfusion by this fixedly the clamping head on station (411) clamp, and be somebody's turn to do fixedly station (411) track-movable, and along with the carrying out that is wound around continues to move to being wound around first end, to coordinate the carrying out that is wound around.
9. the automatic assembly line of tube for transfusion according to claim 8, wherein, the described part (400) that is wound around also comprises and is arranged on the fixedly pre-tightening mechanism (420) between station (411) and winding head (410), it is used for clamping tube for transfusion, to apply the winding pretightning force at an end that relatively is wound around, can be not loose when tube for transfusion is wound around.
10. the automatic assembly line of the described tube for transfusion of any one according to claim 1-9, wherein, described packaging seal mechanism (500) comprises clamping device (510), pack device (520), send bag mechanism (530) and enclosed mechanism (540), described pack device (520) comprises annular seal space (522) and is arranged on the cylinder push mechanism (521) of top, sealing chamber (522), the tube for transfusion that winds is sent in this closed chamber (522) by described clamping device (510) clamping, the described multiple package position of sending into closed chamber (522) below after sending bag mechanism (530) that the packaging bag opening is opened, described cylinder push mechanism (521) start, its push rod stretches in closed chamber (522), push tube for transfusion wherein in packaging bag downwards, enclosed mechanism (540) seals processing to the packaging bag of the tube for transfusion of packing into again, can complete the encapsulation of tube for transfusion.
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| CN201210550403.4A CN103083788B (en) | 2012-12-17 | 2012-12-17 | Infusion tube automatic production line |
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| CN201210550403.4A CN103083788B (en) | 2012-12-17 | 2012-12-17 | Infusion tube automatic production line |
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| CN103318439A (en) * | 2013-07-18 | 2013-09-25 | 王华江 | Device and method for packaging infusion tube coiled tube |
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| CN104259807A (en) * | 2014-09-09 | 2015-01-07 | 华中科技大学 | Assembling mechanism used for assembling vein needle and infusion hose |
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