CN103042849B - Embossment gilding technology - Google Patents

Embossment gilding technology Download PDF

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Publication number
CN103042849B
CN103042849B CN201210585476.7A CN201210585476A CN103042849B CN 103042849 B CN103042849 B CN 103042849B CN 201210585476 A CN201210585476 A CN 201210585476A CN 103042849 B CN103042849 B CN 103042849B
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embossment
gold stamping
ink
stock
hot melt
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CN103042849A (en
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赵国义
黄敏
谢俊
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Shenzhen Baixinglong Creative Packing Co Ltd
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Shenzhen Baixinglong Creative Packing Co Ltd
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Abstract

The invention provides a kind of embossment gilding technology, the method comprises: step 10, provides the first half tone, hot melt molding ink and stock; Step 20, uses the first half tone to print hot melt molding ink on the substrate, forms uncured patterned layer; Step 30, sends the stock of the uncured patterned layer of printing into heating drying tunnel and heats; Step 40, cooling and shaping, forms embossment body on the substrate; Step 50, uses gilding press to carry out gold stamping to embossment body.Embossment gilding technology of the present invention, it utilizes hot melt and the viscosity of embossment body itself, in conjunction with gold stamping version, complete the gold stamping of specific pattern, reduce the step using gold stamping slurry, simplify operation, and obtained gold stamping embossment height light dazzles sudden strain of a muscle, effect is novel, can be used for high-grade packaging.

Description

Embossment gilding technology
Technical field
The present invention relates to print field, particularly relate to a kind of embossment gilding technology.
Background technology
Along with the progress of society and the raising of aesthetic conceptions, the requirement of people to print product is more and more higher.In order to beautify packaging, printing color not only to have smooth colourful, and needing more senior glass, metallic luster, more will have third dimension, to demonstrate the magnificent, noble of it.As used metal ink printing, not only printing effect is not good, and cost intensive, ink contacts with air for a long time, is easily oxidized, makes colour-darkening.Therefore, we adopt gilding technology to carry out gold stamping to textile cloth and paper, and product colour both can have been made sustained, beautiful generous, play the effect of crucial touch, and simply, economical, achieve many things at one stroke.
Existing three-dimensional bronzing method, needs the gold stamping slurry of repeatedly silk-screen first to make embossment, then goes out gold stamping pattern with gold stamping slurry silk-screen, then carry out gold stamping, whole process need through repeatedly silk-screen, complicated operation.And existing anaglyph is more dull, even if through gold stamping, the relief pattern effect after gold stamping also has very large room for improvement.
Summary of the invention
The object of the present invention is to provide a kind of embossment gilding technology, its utilize the hot melt of embossment body itself and viscosity high, mobility is low, completes the gold stamping of specific pattern, reduces and uses the step of gold stamping slurry, and obtains novel gold stamping anaglyph.
For achieving the above object, the invention provides a kind of embossment gilding technology, comprise the steps:
Step 10, provides the first half tone, hot melt molding ink and stock;
Step 20, uses the first half tone to print hot melt molding ink on the substrate, forms uncured patterned layer;
Step 30, sends the stock of the uncured patterned layer of printing into heating drying tunnel and heats;
Step 40, cooling and shaping, forms embossment body on the substrate;
Step 50, uses gilding press to carry out gold stamping to embossment body.
It is 8-42T that described first half tone mesh arranges scope, and the first half tone carries out printing down process, and when shining slab process, it is 0.2mm-1.5mm that the photoresists thickness of coating arranges scope.
Described hot melt molding ink comprises component and weight portion is as follows: PVC35-70 part, plasticizer 25-60 part; Modulating this hot melt molding ink to ink viscosity is 13000mPas25 DEG C-22000mPas25 DEG C; Described stock is art paper, binding and layout cloth at the bottom of single powder card, white ox-hide, paper, rush mulberry paper and open.
Described hot melt molding ink also comprises colorant 0.5-10 part, or the sudden strain of a muscle bronze of 2-40 part.
Also comprise, the step 15 after being in step 10 before step 20, carries out pretreatment to stock, and form embossment woven design on the substrate, pretreated method comprises: step 15.1, provides the second half tone, microballoon foam ink; Step 15.2, utilizes manually or microballoon foam ink is printed onto stock from the second half tone hollow part by screen printer scraper plate; Step 15.3, the microballoon foam ink on the stock after pre-2 process of this step of air drying is to dry tack free; Step 15.4, the stock after step 15.3 being processed is sent into heating drying tunnel and is heated, and the microballoon foam ink that step 15.2 is printed is by heat foamable; Step 15.5, cooling and shaping, forms embossment woven design on the substrate.
In described step 30, drying tunnel warm temperature is 130-200 DEG C; Described gilding press temperature is 115 DEG C-150 DEG C; Gold stamping version is the soft version of the thick 1-4mm that by rubber sheet, silica gel sheet material be made of device on gilding press.
Also comprise after being in step 20, the step 25 before step 30, and after step 40, the step 45 before step 50:
Step 25, provides microballon, is evenly sprinkling upon in uncured patterned layer by microballon, and removes the microballon be not bonded in uncured patterned layer;
Step 45, needs in embossment surface to carry out the gold stamping gold stamping slurry of position silk-screen.
Described microballon is glass microballoon, plastic microbead, the metal microbead of 0.1-1mm diameter.
Described uncured patterned layer thickness is 0.3mm-1.5mm.
Microballon is PVC plastic microballon, does not carry out step 45 and processes.
Beneficial effect of the present invention: embossment gilding technology of the present invention, it utilizes hot melt and the viscosity of embossment body itself, in conjunction with gold stamping version, complete the gold stamping of specific pattern, reduce the step using gold stamping slurry, simplify operation, and obtained gold stamping embossment height light dazzles sudden strain of a muscle, effect is novel, can be used for high-grade packaging.
In order to further understand feature of the present invention and technology contents, refer to following detailed description for the present invention and accompanying drawing, but accompanying drawing only provides reference and explanation use, is not used for being limited the present invention.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, by the specific embodiment of the present invention describe in detail, will make technical scheme of the present invention and other beneficial effect apparent.
In accompanying drawing,
Fig. 1 is embossment gilding technology first preferred embodiment flow chart of the present invention;
Fig. 2 is embossment gilding technology second preferred embodiment flow chart of the present invention;
Fig. 3 is embossment gilding technology the 3rd preferred embodiment flow chart of the present invention;
Fig. 4 is embossment gilding technology stock pretreatment process figure of the present invention;
Fig. 5 is embossment gilding technology the 4th preferred embodiment flow chart of the present invention.
Detailed description of the invention
For further setting forth the technological means and effect thereof that the present invention takes, be described in detail below in conjunction with the preferred embodiments of the present invention and accompanying drawing thereof.
As shown in Figure 1, the first preferred embodiment of embossment gilding technology of the present invention, comprising:
Step 10, provides the first half tone, hot melt molding ink and stock.
In this first preferred embodiment, described first half tone mesh is 24T, and in actual production, the first half tone mesh arranges scope can be 8-42T, and such following ink is large, just can make the embossment printed patterns of 1-2mm height by wiping once or twice.It can be selected according to product needed.First half tone carries out printing down process, concrete, is coated with photoresists at the half tone choosing mesh by the predetermined pattern film, the half tone after being coated with photoresists is put into oven cooking cycle, is then exposed by printer, obtain the first half tone; Wherein, composition and the content of these photoresists are as follows, by weight: acrylic resin 55-65 part, and terpene rare resin 25-35 part, glycerine 1-3 part, defoamer 1-3 part, levelling agent 1-2 part, dispersant 1-3 part, water 1-3 part, during coating, photoresists thickness arranges scope and is generally 0.2mm-1.5mm.Can by using the film printing down of different pattern, to obtain the first half tone of different pattern, the determination of concrete pattern can be determined according to product requirement.
Described hot melt molding ink comprises component and described hot melt molding ink comprises component and weight portion is as follows: PVC35-70 part, plasticizer 25-60 part, and now hot melt molding ink is transparence, can also add colorant 0.5-10 part; 2-40 part can also be added and dodge bronze; Modulating this hot melt molding ink to ink viscosity is 13000mPas25 DEG C-22000mPas25 DEG C.Ink viscosity is high, the poor fluidity of self, can by once or twice or thrice printing off the picture and text of height at the height of two millimeter.Use interpolation 30 parts to dodge the hot melt molding ink of bronze in first preferred embodiment, the concrete adding proportion of shimmering powder, determines by product demand.
Binding and layout cloth at the bottom of the plain papers such as described stock is art paper, single powder card, white ox-hide or paper, rush mulberry paper and the special paper such as to open.
Step 20, uses the first half tone to print hot melt molding ink on the substrate, forms uncured patterned layer.
Concrete, to utilize manually or screen printer scraper plate is printed onto from half tone hollow part the hot melt molding ink adding shimmering powder in proportion paper.By to the first half tone envelope version part not ink leak printing, scrape one to secondary, after having produced, stock local is printed as the hot melt molding ink layer of protruding to two millimeters.
Step 30, sends the stock of the uncured patterned layer of printing into heating drying tunnel and heats.
The paper printed is put into drying tunnel heat, the hot melt molding ink layer hot melt levelling that is heated is shaping, and hot melt molding ink hot melting temperature is 120-180 DEG C, therefore drying tunnel heating-up temperature is 130 DEG C-200 DEG C.
Described drying tunnel is infrared drying tunnel.Drying tunnel length is 4-12 rice, and drying tunnel belt motor rotating speed is 120-2400r/min, and drying tunnel power of heating is 10kw-48kw.
Step 40, cooling and shaping, forms embossment body on the substrate.
Now, the embossment cognition on stock surface presents a kind of glass texture, is dodge golden effect inside the hot melt molding ink of formation embossment body.Even if do not carry out follow-up gold stamping process, this stock with embossment body also has good decorative effect, has certain practical value.
Step 50, uses gilding press to carry out gold stamping to embossment body.
Time gold stamping, gilding press is settled orange cold foil and the gold stamping soft version of predetermined pattern, to above-mentioned stock embossment body divide carry out gold stamping, rely on heating pressurization to make the fusing of orange cold foil gum or the fusing of hot melt molding ink surface layer possess strong viscosity and realize the transfer of bronze on orange cold foil, complete and the disposable gold stamping operation of gold stamping pattern is treated to stock.
Gold stamping version pattern can be selected as required, namely can overall gold stamping also can local gold stamping.
Gilding press temperature controls at 115 DEG C-150 DEG C; Gold stamping version can be the soft version (thick about 1-4mm) that by rubber sheet, silica gel sheet material etc. be made of device on gilding press, in order to avoid unreal phenomenon appearance is scalded in local in gold stamping process.
Gold stamping complete after, due to this embossment gold stamping employing hot melt molding ink, hot melt molding ink has levelability in forming process, so there are micropore, bubble etc. in surface unlike other ink; Gold stamping at this ink high finish surface, the very high light of shaping rear bronzing effect dazzles sudden strain of a muscle, and simultaneously hot melt molding ink oneself viscosity is high, poor fluidity, can by once or twice or thrice silk-screen just can height of formation at the embossment body of 2 millimeter.Finally can form the high relief effect of dazzling very much sudden strain of a muscle.
As shown in Figure 2, the second preferred embodiment of embossment gilding technology of the present invention, with reference to the first preferred embodiment, in order to reach better effect, can also be combined microballon printing when forming embossment body, and the uncured patterned layer that step 20 is formed adds microballon.
Concrete, the second preferred embodiment, also comprises after being in step 20, the step 25 before step 30, and after step 40, the step 45 before step 50:
Step 25, provides microballon, is evenly sprinkling upon in uncured patterned layer by microballon, and removes the microballon be not bonded in uncured patterned layer.
Step 45, needs in embossment surface to carry out the gold stamping gold stamping slurry of position silk-screen.
Described microballon is the 0.1-1mm diameter pearl classes such as glass microballoon, plastic microbead, metal microbead.
In second preferred embodiment, uncured patterned layer thickness is about 0.3mm-1.5mm, and this is to ensure that the sculpture height formed is suitable for.
Other steps of second preferred embodiment are identical with the first preferred embodiment, but in step 30, drying tunnel warm temperature need be adjusted to 130-200 DEG C; Gilding press temperature in step 50 controls at 115-150 DEG C.
Second preferred embodiment is in gold stamping process, when needs carry out multicolor overprint, then make half tone that each Color pair answers at each silk-screen of bead surface once gold stamping slurry, then on gilding press, settle the orange cold foil of corresponding color, to the gold stamping position for the treatment of in bead surface, by cushion gilding press, each gold stamping once to realize multicolor overprint gold stamping;
When microballon is PVC plastic microballon, also can not carries out step 45 and process, directly carry out multicolor overprint with gilding press in bead surface by cushion gold stamping.
The embossment gilding technology that second preferred embodiment provides burns the height texture that the existing microballon of the effect come is piled up, and has again common gold stamping one more specifically bronzing effect of dazzling sudden strain of a muscle.The PVC microballon adopted has slight melting phenomenon at 150 DEG C of temperature, burns the effect come so more special.
As shown in Figure 3, the 3rd preferred embodiment of embossment gilding technology of the present invention, with reference to the first preferred embodiment, in order to reach more special effect, can also carry out pretreatment, that is: before stock carries out step 20-50
Step 15, carries out pretreatment to stock, forms embossment woven design on the substrate.
As shown in Figure 4, concrete preprocess method comprises:
Step 15.1, provides the second half tone, microballoon foam ink; Step 15.2, utilizes manually or microballoon foam ink is printed onto stock from the second half tone hollow part by screen printer scraper plate; Step 15.3, the microballoon foam ink on the stock after pre-2 process of this step of air drying is to dry tack free; Step 15.4, the stock after step 15.3 being processed is sent into heating drying tunnel and is heated, and the microballoon foam ink that step 15.2 is printed is by heat foamable; Step 15.5, cooling and shaping, forms embossment woven design on the substrate.
Second half tone has carried out printing down process or has not carried out printing down process, the full version of printing, then do not need to carry out upper photoresists and printing down process, only utilize the various textures that grenadine carries in subsequent step, form various embossment woven design, if desired local embossment woven design effect is made, then need to carry out upper photoresists printing down process, concrete, do not need to do local dacian cloth line effect portion coating photoresists at the half tone choosing mesh, half tone after being coated with photoresists is put into oven cooking cycle, then exposed by printer, form the second half tone, it need do the texture that reservation grenadine in dacian cloth line effect portion, local carries, embossment woven design is formed in subsequent step, the microballoon foam ink used is primarily of acrylic acid, diameter 5-80 micron can foam microspheres, the formations such as mill base, the stock used is binding and layout cloth at the bottom of paper or the paper quantitatively between 150g-400g, and such paper is out of shape little in the process of heating, and is beneficial to the processing of rear road, specifically can be selected from binding and layout cloth at the bottom of paper, the conventional ash end blocks in vain, single powder card or brown paper etc.It is 8000mPas-16000mPas that microballoon foam ink viscosity arranges scope.Described microballoon foam ink blowing temperature is 120-150 DEG C.
After pretreatment, define embossment woven design on the substrate, subsequent step 20-50 is carried out in the first preferred embodiment instruction for another example, while obtaining gold stamping embossment, has enriched the pattern of shading, effect changeable stereoscopic level attractive in appearance more horn of plenty.
In like manner as shown in Figure 5,4th preferred embodiment of embossment gilding technology of the present invention, with reference to the second preferred embodiment, in order to reach more special effect, can also carry out pretreatment before stock carries out step 20-50, pretreated method is identical with the processing method of the 3rd preferred embodiment, first form embossment woven design on the substrate, carry out embossment and gilding technology step again, the changeable stereoscopic level of the printing effect finally obtained enriches, and has the effect of dazzling sudden strain of a muscle.
In sum, embossment gilding technology of the present invention, it utilizes hot melt and the viscosity of embossment body itself, in conjunction with gold stamping version, complete the gold stamping of specific pattern, reduce the step using gold stamping slurry, simplify operation, and obtained gold stamping embossment height light dazzles sudden strain of a muscle, effect is novel, can be used for high-grade packaging.
The above, for the person of ordinary skill of the art, can make other various corresponding change and distortion according to technical scheme of the present invention and technical conceive, and all these change and be out of shape the protection domain that all should belong to the claims in the present invention.

Claims (8)

1. an embossment gilding technology, is characterized in that, comprises the steps:
Step 10, provides the first half tone, hot melt molding ink and stock;
Step 20, uses the first half tone to print hot melt molding ink on the substrate, forms uncured patterned layer;
Step 30, sends the stock of the uncured patterned layer of printing into heating drying tunnel and heats;
Step 40, cooling and shaping, forms embossment body on the substrate;
Step 50, uses gilding press to carry out gold stamping to embossment body;
It is 8-42T that described first half tone mesh arranges scope, and the first half tone carries out printing down process, and when shining slab process, it is 0.2mm-1.5mm that the photoresists thickness of coating arranges scope;
Described hot melt molding ink comprises component and weight portion is as follows: PVC35-70 part, plasticizer 25-60 part; Modulating this hot melt molding ink to ink viscosity is 13000mPas25 DEG C-22000mPas25 DEG C; Described stock is art paper, binding and layout cloth at the bottom of single powder card, white ox-hide, paper, rush mulberry paper and open.
2. embossment gilding technology as claimed in claim 1, it is characterized in that, described hot melt molding ink also comprises colorant 0.5-10 part, or the sudden strain of a muscle bronze of 2-40 part.
3. embossment gilding technology as claimed in claim 1, it is characterized in that, also comprise, step 15 after being in step 10 before step 20, pretreatment is carried out to stock, form embossment woven design on the substrate, pretreated method comprises: step 15.1, provides the second half tone, microballoon foam ink; Step 15.2, utilizes manually or microballoon foam ink is printed onto stock from the second half tone hollow part by screen printer scraper plate; Step 15.3, the microballoon foam ink on the stock after the process of air drying step 15.2 is to dry tack free; Step 15.4, the stock after step 15.3 being processed is sent into heating drying tunnel and is heated, and the microballoon foam ink that step 15.2 is printed is by heat foamable; Step 15.5, cooling and shaping, forms embossment woven design on the substrate.
4. embossment gilding technology as claimed in claim 1, it is characterized in that, in described step 30, drying tunnel warm temperature is 130-200 DEG C; Described gilding press temperature is 115 DEG C-150 DEG C; Gold stamping version is the soft version of the thick 1-4mm that by rubber sheet, silica gel sheet material be made of device on gilding press.
5. embossment gilding technology as claimed in claim 1, is characterized in that, also comprise after being in step 20, the step 25 before step 30, and after step 40, the step 45 before step 50:
Step 25, provides microballon, is evenly sprinkling upon in uncured patterned layer by microballon, and removes the microballon be not bonded in uncured patterned layer;
Step 45, needs in embossment surface to carry out the gold stamping gold stamping slurry of position silk-screen.
6. embossment gilding technology as claimed in claim 5, it is characterized in that, described microballon is glass microballoon, plastic microbead, the metal microbead of 0.1-1mm diameter.
7. embossment gilding technology as claimed in claim 5, it is characterized in that, described uncured patterned layer thickness is 0.3mm-1.5mm.
8. embossment gilding technology as claimed in claim 5, it is characterized in that, microballon is PVC plastic microballon, does not carry out step 45 and processes.
CN201210585476.7A 2012-12-28 2012-12-28 Embossment gilding technology Active CN103042849B (en)

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CN105109223A (en) * 2015-09-21 2015-12-02 福州星月家居装饰用品有限公司 Printing technology of stereoscopic colorful pattern blocks on surface of home decorative cloth
CN106274102A (en) * 2016-08-04 2017-01-04 深圳市冠为科技股份有限公司 A kind of silk-screen transfer gilding technology
CN107234891A (en) * 2017-07-17 2017-10-10 四川省长宁县天成印务有限公司 The gold stamping marble paper preparation method of low temperature thicker embossment
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CN107599620A (en) * 2017-10-21 2018-01-19 郑晓波 A kind of convex gold stamping transfer device of heat
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CN112172365B (en) * 2020-09-30 2022-10-28 佛山市顺德区联固印刷有限公司 Screen printing method
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