CN105383197A - Printing method for quartz stone - Google Patents
Printing method for quartz stone Download PDFInfo
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- CN105383197A CN105383197A CN201510653596.XA CN201510653596A CN105383197A CN 105383197 A CN105383197 A CN 105383197A CN 201510653596 A CN201510653596 A CN 201510653596A CN 105383197 A CN105383197 A CN 105383197A
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- base plate
- ink
- quartz
- printing process
- vacuum
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 54
- 238000007639 printing Methods 0.000 title claims abstract description 53
- 239000010453 quartz Substances 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000004575 stone Substances 0.000 title abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 71
- 238000010438 heat treatment Methods 0.000 claims abstract description 44
- 238000005498 polishing Methods 0.000 claims abstract description 13
- 238000000227 grinding Methods 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims description 19
- 239000013078 crystal Substances 0.000 claims description 17
- 238000001764 infiltration Methods 0.000 claims description 12
- 230000008595 infiltration Effects 0.000 claims description 12
- 238000004088 simulation Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000004040 coloring Methods 0.000 claims description 8
- 238000013036 cure process Methods 0.000 claims description 8
- 238000010422 painting Methods 0.000 claims description 8
- 239000012752 auxiliary agent Substances 0.000 claims description 7
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000000839 emulsion Substances 0.000 claims description 3
- 150000002148 esters Chemical class 0.000 claims description 3
- 239000001023 inorganic pigment Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 abstract description 9
- 230000001070 adhesive effect Effects 0.000 abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 3
- 238000005299 abrasion Methods 0.000 abstract 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 18
- 239000011044 quartzite Substances 0.000 description 9
- 239000010454 slate Substances 0.000 description 9
- 239000010977 jade Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 239000008187 granular material Substances 0.000 description 7
- 239000002969 artificial stone Substances 0.000 description 6
- 238000002309 gasification Methods 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 239000004579 marble Substances 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000033558 biomineral tissue development Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000006101 laboratory sample Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- -1 artificial board Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 238000004534 enameling Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000037452 priming Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 239000000375 suspending agent Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/007—Digital printing on surfaces other than ordinary paper on glass, ceramic, tiles, concrete, stones, etc.
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/009—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using thermal means, e.g. infrared radiation, heat
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Thermal Sciences (AREA)
- Toxicology (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Printing Methods (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a printing method for quartz stone. The printing method includes the following steps that the type of a bottom plate is selected according to the gloss, the particle diameter and the hue of a simulated target plate; the bottom plate is heated and arranged into an infrared heating tunnel furnace to be heated to 90 DEG C, and therefore water in the seam of the bottom plate is removed; colored drawing is conducted, ink is printed on the bottom plate through a digital colored drawing machine; vacuum heating and permeating are conducted, wherein the bottom plate on which ink is printed is put into a vacuum heating device to be vacuumized and heated to 200 DEG C, vacuum permeating is conducted to 0.5-0.8 mm, and the colored plate is obtained; and surface hardening processing is conducted; a nanometer grinding material is used for polishing and grinding the colored plate, and sealing and hardening are conducted. By means of the printing method for the quartz stone, ink adhesive force can be improved, biofidelity of the product is high, hardness is high, and pressure and abrasion resistance is achieved.
Description
Technical field
The present invention relates to field of stone processing, particularly relate to a kind of printing process of quartz.
Background technology
Quartz is the mineral resources that a kind of physical property and chemical property are all very stable, has high, the nontoxic advantage such as radiationless of rich color, dense non-porous, hardness, is usually used in public building and house decoration.But along with market is to product diversification demand expanding day, need improve further the pattern of quartz and color processing technology.Marble is colorful, and tone is various, and none is identical for decorative pattern, be high-grade building and ornament materials, but marble is expensive, and ordinary consumer is difficult to obtain multifarious selection by lower price.For this reason, prior art starts the lithotome or the artificial stone that manage to produce Scagliola.
Chinese patent CN1631679A discloses a kind of method of printing of enameling at lithotome, comprises the following steps: the first, carries out plane polishing process to the surface of plate shaped building stone; The second, do bottoming process at the stone surface pigment completing polishing; 3rd, adopt screen printing method to be transferred on the surface of plate shaped building stone by original rough sketch.Although simple for process, with low cost, technological requirement is low, and case hardness is inadequate, and pattern, pattern are single, and abundant not, printing precision is poor, artificial stone weak effect.
Chinese patent CN102765287B discloses a kind of water transfer printing preparation technology being applied to artificial stone, water trans-printing technology is adopted to be imprinted in artificial stone by the pattern on water transfer film, by the priming paint absorption ink on artificial stone, although the obtained stone material colour image of this kind of method is changeable, but color is nature, can not sanding and polishing repeatedly, clean difficulty, poor adhesive force, yield rate is low.
Summary of the invention
Technical problem to be solved by this invention is, provides a kind of printing process of quartz, can improve ink adhesive force, and the fidelity of product is high, and hardness is high, anti-pressure and abrasion-proof.
In order to solve the problems of the technologies described above, the invention provides a kind of printing process of quartz, comprising the following steps:
Select base plate: select base plate pattern according to the gloss of simulation objectives sheet material, particle diameter and form and aspect;
Heatable soleplate: ground be placed in infrared heating continuous tunnel furnace and be heated to 90 DEG C, to remove the moisture in base plate gap;
Colored drawing print: by digital coloured drawing printing machine by ink on base plate;
Heating in vacuum is permeated: be placed in vacuum heater by the base plate being printed with ink, vacuumize, and be heated to 200 DEG C, and vacuum infiltration, to 0.5-0.8mm, obtains the sheet material of painting;
Surface hardening treatment: with nano-milled material polishing grinding on the sheet material of colouring, carry out sealing, cure process.
As the improvement of such scheme, infrared heating continuous tunnel furnace divides two sections of temperature controls, and the first temperature control section temperature controls in 55-65 DEG C, and the second temperature control section temperature controls in 85-95 DEG C, and transmission speed is 0.8-1.2m/min.
As the improvement of such scheme, described colored drawing print steps is further comprising the steps of:
By digital coloured drawing printing machine, pattern is printed on referral material;
Again referral print material face is attached on the base plate of heating, ink is attached on base plate.
As the improvement of such scheme, referral material is customization paper, and front is paper material, and the back side is seal coating.
As the improvement of such scheme, described ink comprises following raw material and makes: inorganic pigment, low viscosity resin, esters solvent and auxiliary agent.
As the improvement of such scheme, nano-milled material is primarily of crystal, emulsion, auxiliary agent composition, and described crystal main component is silica.
As the improvement of such scheme, the diameter of described crystal is 40-80nm.
Implement the embodiment of the present invention, there is following beneficial effect:
Printing process of the present invention carries out heating removing ink moisture by infrared heating continuous tunnel furnace to the quartz base plate before printing, and permeated by heating in vacuum after printing, make the micropore of quartz base plate and between crackle and the ink of gasification mineralization pressure poor, ink can enter the inside of base plate easily along micropore and crackle, and ink adhesive force is very strong, product can polishing grinding nondiscolouring repeatedly.And the printing precision of product is high, pattern enriches, and fidelity is high, and the case hardness solving prior art is inadequate, and pattern, pattern are single, and printing precision is poor, artificial stone weak effect, poor adhesive force, and yield rate is low waits technical barrier.
Accompanying drawing explanation
Fig. 1 is the flow chart of the printing process of a kind of quartz of the present invention.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in Figure 1, the printing process of a kind of quartz of the present invention, comprises the following steps:
S100, selects base plate: select base plate pattern according to the gloss of simulation objectives sheet material, particle diameter and form and aspect.
Stone material as abundant in the decorative pattern such as jade, marble pattern, needs to select suitable base plate to reach the gloss of simulation objectives sheet material, particle diameter and form and aspect when adopting quartz to emulate.
Such as, during the sheet material needing quartz high jade bag to manage, the quartz base plate gloss of corresponding selection is high light 90 degree, range estimation is pure white without granule crystal, form and aspect.
And for example, when needing the sheet material of the beautiful line in the imitative hole of quartz height, the quartz base plate gloss of corresponding selection is 50 degree, granule crystal diameter is about 0.3MM, form and aspect are light color.
Thus fundamentally near the gloss of target plate, particle diameter and form and aspect, thus improve the emulator of quartz.
S101, heatable soleplate: ground be placed in infrared heating continuous tunnel furnace and be heated to 90 DEG C, to remove the moisture in base plate gap.
Quartz hardness is high, and compactness is good, but if amplifying observation can find that the surface of sheet material exists fine and closely woven micropore and crackle, quartzite slate is through long-term storage, and the moisture in air can penetrate in these micropores and crackle gradually, and not easily discharges again.And the present invention's ink used is oily ink, immiscible with water, therefore as moisture content in the micropore of quartz and crackle, be then difficult to infiltrate in micropore and crackle in printing process ink inside, thus cause the ink adhesion on quartzite slate surface poor, not easily produce qualified products.
The temperature of quartzite slate below 200 DEG C can not be out of shape, and heat conduction, the heat radiation of sheet material can provide longer constant temperature time slowly, and this is to we providing the heatable condition of sheet material.Thus, the present invention discharges by the mode of heating the moisture be mixed in micropore and crackle before printing as far as possible.Existing quartz typography such as serigraphy, water trans-printing, heat transfer printing, numerial code spray drawing, pad pasting to spray paint etc. because the feature of technique neither needs to heating, drying process to remove the moisture in quartzite slate micropore and crackle, and the present invention is conducive to the infiltration of ink by increasing heating steps.
Preferably, the present invention's heating of adopting infrared heating continuous tunnel furnace to carry out base plate.Infrared dehydration utilizes electromagnetic radiation heat to pass principle, conducts heat in direct mode and reach the object of heat drying object, having penetration power, heat inside and outside energy simultaneously.Even if a small amount of moisture also can remove easily in the micropore that therefore quartzite slate is fine and closely woven and crackle.
More preferably, infrared heating continuous tunnel furnace divides two sections of temperature controls, and the first temperature control section temperature controls in 55-65 DEG C, and the second temperature control section temperature controls in 85-95 DEG C, and transmission speed is 0.8-1.2m/min.Particularly, the tunnel overall length 10m of infrared heating continuous tunnel furnace, wherein the first temperature control segment length 3m, the second temperature control segment length 7m.During heating, quartz base plate is sent to the second temperature control section of high temperature from the first temperature control section compared with low temperature, by the heating, drying of about 10min, can remove the moisture of 80-95% in base plate.
S102, colored drawing printing: by digital coloured drawing printing machine by ink on base plate.
Digital coloured drawing machine breaches digital printing technical bottleneck, achieve truly one rise print, need not make a plate, full color image once completes.Extremely low printing cost and high-quality printing effect more convenient than conventional printing system economy, few system investments, biometrics mode of operation and limited space hold, make system have larger market prospects.Being preferably supplementing traditional printing, is the regeneration product of conventional presses.Can general printing different materials as quartz, hilllock stone, artificial board, calcium silicate board, density board or plastic plate.
In existing quartzite slate, some quartz particle is less, also considerable part is had to be containing large-sized quartz particle, when colored drawing prints, ink is difficult to form point-to-point attachment on large quartz particle, thus there is the situation of poly-ink or loose ink, pattern fidelity and the aesthetic feeling of obtained product are had a strong impact on.
For the feature of quartzite slate, for the quartzite slate that particle is less, S102 step of the present invention by digital coloured drawing printing machine according to patterns directly by ink at backplate surface, can print steps be completed.
For the quartzite slate that particle is larger, colored drawing print steps of the present invention is further comprising the steps of:
By digital coloured drawing printing machine, pattern is printed on referral material;
Again referral print material face is attached on the base plate of heating, ink is attached on base plate.
It should be noted that, described referral material is a kind of specific customization paper, and front (printing surface) is paper material, and the back side is seal coating, referral material requirements heatproof 280 DEG C.
S103, heating in vacuum is permeated: be placed in vacuum heater by the base plate being printed with ink, vacuumize, and be heated to 200 DEG C, and vacuum infiltration, to 0.5-0.8mm, obtains the sheet material of painting.
The backplate surface printed by digital coloured drawing spreads one deck ink, but because quartz compactness is strong, micropore is fine and closely woven, ink is difficult to be attached on quartz, therefore the present invention is in order to solve this technical problem, is placed in vacuum heater the bottom after S102 step and carries out heating in vacuum infiltration.
It should be noted that, the feature of ink of the present invention is that ink is when ink droplet quantity is 8-15PL, and ink parches at 8-15 second, and the condensing temperature of described ink is 156 DEG C, and gasification temperature is 160 DEG C, and condensing temperature and gasification temperature only differ 4 DEG C.Namely ink can transfer gaseous state to from solid-state rapidly, and gaseous ink has high permeability, can successfully infiltrate in micropore and crackle.
Wherein, described ink comprises following raw material and makes: inorganic pigment, low viscosity resin, esters solvent and auxiliary agent.
According to liquefaction and the gasification temperature of ink, need in S103 step to be heated to 200 DEG C, guarantee that ink gasifies and infiltrates in quartz micropore.
After S101 infrared heating, the moisture in quartz micropore and crackle is removed, and is filled by other gases.Base plate is put into vacuum heater and is again heated, now micropore and crackle meeting Exhaust Gas, form negative-pressure vacuum state, and the ink sticking to backplate surface generating gasification can form malleation at 160 DEG C, thus micropore and between crackle and the ink of gasification mineralization pressure poor, ink can enter the inside of base plate along micropore and crackle, when ink bleed can stop to during distance backplate surface 0.5-0.8mm.
By heating in vacuum infiltration technology, can be attached on sheet material by point-to-point for ink infiltration, obtained product pattern is naturally true to nature, and printing precision is high, and ink adhesive force is very strong, and product can polishing grinding nondiscolouring repeatedly.
S104, Surface hardening treatment: with nano-milled material polishing grinding on the sheet material of colouring, carry out sealing, cure process.
It should be noted that, nano-milled material of the present invention is primarily of crystal, emulsion, auxiliary agent composition, and described auxiliary agent can be suspending agent, defoamer, levelling agent, dispersant etc.Described crystal main component is silica, and crystal diameter is 40-80nm.And the length of quartz crackle about 1000 nanometer, width about 300 nanometer, diameter about 500 nanometer of micropore, polished by the surface finish of nano-milled material at quartz base plate, nano-milled material crystals can easily enter in crackle and micropore, close crackle and micropore, thus realize by inlc seal in crackle and micropore, product not easily fades.
Further illustrate below by way of specific embodiment:
Embodiment 1
Simulation objectives: jade bag reason sheet material
Select base plate: quartz base plate gloss is high light 90 degree, range estimation is that pure white is as base plate without granule crystal, form and aspect.
Heatable soleplate: ground be placed in infrared heating continuous tunnel furnace and be heated to 90 DEG C, to remove the moisture in base plate gap; Infrared heating continuous tunnel furnace divides two sections of temperature controls, and the first temperature control section temperature controls in 57 DEG C, and the second temperature control section temperature controls in 88 DEG C, and transmission speed is 0.8m/min.
Colored drawing print: by digital coloured drawing printing machine by ink on base plate.
Heating in vacuum is permeated: be placed in vacuum heater by the base plate being printed with ink, vacuumize, and be heated to 200 DEG C, and vacuum infiltration, to 0.5mm, obtains the sheet material of painting;
Surface hardening treatment: with nano-milled material polishing grinding on the sheet material of colouring, carry out sealing, cure process, finally obtains the sheet material with jade bag reason.
Embodiment 2
Simulation objectives: jade bag reason sheet material
Select base plate: quartz base plate gloss is high light 90 degree, range estimation is that pure white is as base plate without granule crystal, form and aspect.
Heatable soleplate: ground be placed in infrared heating continuous tunnel furnace and be heated to 90 DEG C, to remove the moisture in base plate gap; Infrared heating continuous tunnel furnace divides two sections of temperature controls, and the first temperature control section temperature controls in 60 DEG C, and the second temperature control section temperature controls in 90 DEG C, and transmission speed is 1m/min.
Colored drawing print: by digital coloured drawing printing machine by ink on base plate.
Heating in vacuum is permeated: be placed in vacuum heater by the base plate being printed with ink, vacuumize, and be heated to 200 DEG C, and vacuum infiltration, to 0.7mm, obtains the sheet material of painting;
Surface hardening treatment: with nano-milled material polishing grinding on the sheet material of colouring, carry out sealing, cure process, finally obtains the sheet material with jade bag reason.
Embodiment 3
Simulation objectives: jade bag reason sheet material
Select base plate: quartz base plate gloss is high light 90 degree, range estimation is that pure white is as base plate without granule crystal, form and aspect.
Heatable soleplate: ground be placed in infrared heating continuous tunnel furnace and be heated to 90 DEG C, to remove the moisture in base plate gap; Infrared heating continuous tunnel furnace divides two sections of temperature controls, and the first temperature control section temperature controls in 62 DEG C, and the second temperature control section temperature controls in 92 DEG C, and transmission speed is 1.2m/min.
Colored drawing print: by digital coloured drawing printing machine by ink on base plate.
Heating in vacuum is permeated: be placed in vacuum heater by the base plate being printed with ink, vacuumize, and be heated to 200 DEG C, and vacuum infiltration, to 0.8mm, obtains the sheet material of painting;
Surface hardening treatment: with nano-milled material polishing grinding on the sheet material of colouring, carry out sealing, cure process, finally obtains the sheet material with jade bag reason.
Embodiment 4
Simulation objectives: the beautiful card material in imitative hole
Select base plate: quartz base plate gloss is 50 degree, granule crystal diameter is about 0.3MM, form and aspect are light color.
Heatable soleplate: ground be placed in infrared heating continuous tunnel furnace and be heated to 90 DEG C, to remove the moisture in base plate gap; Infrared heating continuous tunnel furnace divides two sections of temperature controls, and the first temperature control section temperature controls in 62 DEG C, and the second temperature control section temperature controls in 92 DEG C, and transmission speed is 1.2m/min.
Colored drawing print: by digital coloured drawing printing machine by ink on base plate.
Heating in vacuum is permeated: be placed in vacuum heater by the base plate being printed with ink, vacuumize, and be heated to 200 DEG C, and vacuum infiltration, to 0.8mm, obtains the sheet material of painting;
Surface hardening treatment: with nano-milled material polishing grinding on the sheet material of colouring, carry out sealing, cure process, finally obtains the sheet material with the beautiful line in imitative hole.
Embodiment 5
Simulation objectives: the beautiful card material in imitative hole
Select base plate: quartz base plate gloss is 50 degree, granule crystal diameter is about 0.3MM, form and aspect are light color.
Heatable soleplate: ground be placed in infrared heating continuous tunnel furnace and be heated to 90 DEG C, to remove the moisture in base plate gap; Infrared heating continuous tunnel furnace divides two sections of temperature controls, and the first temperature control section temperature controls in 60 DEG C, and the second temperature control section temperature controls in 90 DEG C, and transmission speed is 1m/min.
Colored drawing print: by digital coloured drawing printing machine by ink on base plate.
Heating in vacuum is permeated: be placed in vacuum heater by the base plate being printed with ink, vacuumize, and be heated to 200 DEG C, and vacuum infiltration, to 0.7mm, obtains the sheet material of painting;
Surface hardening treatment: with nano-milled material polishing grinding on the sheet material of colouring, carry out sealing, cure process, finally obtains the sheet material with the beautiful line in imitative hole.
In order to can properties of product difference further obtained by printing process more of the present invention and existing method, the following experiment of design:
One, experimental subjects
Reference example 1: adopt the stone material that serigraphy is obtained disclosed in patent CN1631679A;
Reference example 2: adopt the stone material that water trans-printing technology is obtained disclosed in CN102765287B;
Above-described embodiment 1-5.
Two, experiment content
1, adhesive force test
Each experimental subjects gets 5 laboratory samples, white cotton gauze is bound in the bottom of the fixture of 1.5KGF, dip in 75% alcohol really, and then on the pattern of printing, coming and going 30 back and forth with white cotton gauze, the situation such as whether occur coming off according to goods printed patterns, breach broken string, ink adhesion are bad judges the quality of adhesive force.
2, case hardness test
Adopt the test of Mohs' hardness method of testing.
3, wearability test
Test according to " natural ornamental stone test method (the 8th part): with unifonn static pressure differential detection stone hanging assembling system stryctyrak test method (GB/T9966.8-2008) " national standard method of testing.
Three, experimental result
Experimental result is as shown in table 1
Table 1 laboratory sample performance comparison table
Known by above-mentioned experiment, relative to reference example 1 and 2, by the emulation sheet material that printing process of the present invention is obtained, not only pattern enriches, color nature, fidelity is high, and the color fastness of product is high, ink adhesive force is good, and hardness is high, anti-pressure and abrasion-proof, can be used as ornament materials and is applicable to table top, desktop, metope, ground.
Finally to should be noted that; above embodiment is only in order to illustrate technical scheme of the present invention but not limiting the scope of the invention; although be explained in detail the present invention with reference to preferred embodiment; those of ordinary skill in the art is to be understood that; can modify to technical scheme of the present invention or equivalent replacement, and not depart from essence and the scope of technical solution of the present invention.
Claims (7)
1. a printing process for quartz, is characterized in that, comprises the following steps:
Select base plate: select base plate pattern according to the gloss of simulation objectives sheet material, particle diameter and form and aspect;
Heatable soleplate: ground be placed in infrared heating continuous tunnel furnace and be heated to 90 DEG C, to remove the moisture in base plate gap;
Colored drawing print: by digital coloured drawing printing machine by ink on base plate;
Heating in vacuum is permeated: be placed in vacuum heater by the base plate being printed with ink, vacuumize, and be heated to 200 DEG C, and vacuum infiltration, to 0.5-0.8mm, obtains the sheet material of painting;
Surface hardening treatment: with nano-milled material polishing grinding on the sheet material of colouring, carry out sealing, cure process.
2. the printing process of quartz as claimed in claim 1, it is characterized in that, infrared heating continuous tunnel furnace divides two sections of temperature controls, and the first temperature control section temperature controls in 55-65 DEG C, and the second temperature control section temperature controls in 85-95 DEG C, and transmission speed is 0.8-1.2m/min.
3. the printing process of quartz as claimed in claim 1, it is characterized in that, described colored drawing print steps is further comprising the steps of:
By digital coloured drawing printing machine, pattern is printed on referral material;
Again referral print material face is attached on the base plate of heating, ink is attached on base plate.
4. the printing process of quartz as claimed in claim 1, is characterized in that, referral material is customization paper, and front is paper material, and the back side is seal coating.
5. the printing process of quartz as claimed in claim 1, it is characterized in that, described ink comprises following raw material and makes: inorganic pigment, low viscosity resin, esters solvent and auxiliary agent.
6. the printing process of quartz as claimed in claim 1, is characterized in that, nano-milled material is primarily of crystal, emulsion, auxiliary agent composition, and described crystal main component is silica.
7. the printing process of quartz as claimed in claim 6, it is characterized in that, the diameter of described crystal is 40-80nm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510653596.XA CN105383197B (en) | 2015-10-12 | 2015-10-12 | A kind of printing process of quartz |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510653596.XA CN105383197B (en) | 2015-10-12 | 2015-10-12 | A kind of printing process of quartz |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105383197A true CN105383197A (en) | 2016-03-09 |
| CN105383197B CN105383197B (en) | 2018-11-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510653596.XA Active CN105383197B (en) | 2015-10-12 | 2015-10-12 | A kind of printing process of quartz |
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| CN107160882A (en) * | 2017-04-27 | 2017-09-15 | 佛山市美之居装饰材料有限公司 | A kind of true stone exterior wall board production technology |
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| IT202100003353A1 (en) * | 2021-02-15 | 2022-08-15 | Siti B & T Group Spa | PROCESS AND PLANT FOR THE PRODUCTION OF SLABS IN MINERAL GRITS BOUND WITH RESINS |
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| CN86104010A (en) * | 1986-06-16 | 1987-12-30 | 烟台大学 | Colouring of natural marble and products thereof |
| WO1998000297A1 (en) * | 1996-06-28 | 1998-01-08 | Gabriele Valente | A method for decorating stone-like materials and/or walls, as well as a machine for carrying out this method |
| CN1175560A (en) * | 1997-05-08 | 1998-03-11 | 林建伟 | Method for coloring marble and granite |
| JP2003080695A (en) * | 2001-06-29 | 2003-03-19 | Hewlett Packard Co <Hp> | Method for digital printing on ceramic article |
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| CN1631679A (en) * | 2004-12-27 | 2005-06-29 | 陈嘉星 | Multicolor printing method on natural stone |
| CN1803463A (en) * | 2006-01-11 | 2006-07-19 | 王天晓 | Method for forming digital image at brick surface |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107160882A (en) * | 2017-04-27 | 2017-09-15 | 佛山市美之居装饰材料有限公司 | A kind of true stone exterior wall board production technology |
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