CN102995391A - Production method for worsted fabric having multi-novel functions - Google Patents
Production method for worsted fabric having multi-novel functions Download PDFInfo
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- CN102995391A CN102995391A CN2012105371278A CN201210537127A CN102995391A CN 102995391 A CN102995391 A CN 102995391A CN 2012105371278 A CN2012105371278 A CN 2012105371278A CN 201210537127 A CN201210537127 A CN 201210537127A CN 102995391 A CN102995391 A CN 102995391A
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Abstract
The invention relates to a production method for a worsted fabric having multi-novel functions. Blending weight ratio of the fabric is as follows: 50% of wool, 30% of a far-infrared magnetic fiber and 20% of a nano-antibacterial polyamide fiber. The method comprises the processes of recombing, spinning, weaving and dyeing and finishing. The dyeing and finishing process is as follows: singeing-scouring of wool fabric-crabbing-drying-in-process inspecting-function strengthened finishing-drying-brush clipping-conditioning-decating-conditioning-decating-obtaining a finished product. A functional agent employed by the function strengthened finishing is prepared by stirring 8% of nano ceramic, 28% of a negative ion finishing liquid, 10% of a emulsifying agent and 62% of water with high speed for 60 minutes at the temperature of 50 DEG C. The fabric can resist bacteria, irradiate far infrared rays, release negative ions and have a durable weak magnetic field function.
Description
Technical field
The present invention relates to a kind of production method of worsted fabric, relate in particular to the production method of the smart wool spinning fabric of one kind of multiple new functions.
Background technology
Along with the raising of people's living standard with to the demand of functional environment-friendly aspect, the compound health clothes are just starting development upsurge, good market prospects in the world.The smart wool spinning fabric of multiple new function has following characteristics: 1, fabric is blending, and yarn count, grammes per square metre, color can be by customer demand production.2, far infrared magnetic fiber, nano-antibacterial polyamide fibre have special elasticity and restorative, so fabric has special drapability and feel.3, fabric has the functional result such as antibiotic, emitting far-infrared, anion releasing, low-intensity magnetic field.Owing to have above characteristics, this fabric is suitable for men and women's formal dress, leisure wear, more can show grade and health environment-friendly after the dress, along with the enhancing of people's health care, consciousness of fashion, believes that this fabric is bound to be subject to liking of people.
At present, the multifunctional fabric that occurs on the market mainly contains two kinds of forms, and a kind of is that antistatic, radiation proof, waterproof, the function such as grease proofing, antifouling, fire-retardant are combined, but the compound demand that can not satisfy people of this function.Another kind of pattern adds auxiliary agent in rear arrangement puts in order several times, but the mutual restriction of various function meeting and function poor durability, fabric feel, gloss are affected, thereby have affected the purchasing power of fabric.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, the production method of a kind of antibiotic, emitting far-infrared, anion releasing, the smart wool spinning fabric of the endurable multiple new function of low-intensity magnetic field merit is provided.
The object of the present invention is achieved like this:
The production method of the smart wool spinning fabric of one kind of multiple new functions, it comprises the steps:
(1), recombing technique: dyeing-after backwashing-assembly hair-silver mixing-grilling-combing-grilling; By far-infrared magnetic ribbon, nano-antibacterial polyamide fibre bar and wool tops being mixed when the silver mixing; The far-infrared magnetic ribbon is essential through softening and antistatic treatment before silver mixing, adds quantitative NON IONIC SOFTNER and electrical static eliminator in back washer, through a minute comb, oven dry, slivering.After pre-treatment, reduce recombing and spinning fly hair and around hair.
(2), spinning process: silver mixing-grilling-rove-spun yarn-winder-doubling-double twisting-yarn steaming; Because far-infrared magnetic fiber coherent is poor, adopted the adduction crude oil for this reason, the prescription that closes crude oil is: 30% mineral oil, 35% castor oil, 15% non-ionic surface active agent, 20% water, to improve the cohesive force between the fiber, the addition of closing crude oil is wool top weight 0.4～0.9%, and the oil-water ratio of closing crude oil is 1:6～10; For minimizing flies hair, each road gill box is with closeer needle plate, with abundant carded fiber; Rove is strengthened storing, and prepares for rear road spun yarn, and its storage time is 7～10 days; Because the heat resistance of far infrared magnetic fiber, nano-antibacterial polyamide fibre is slightly poor, for considering the typing degree of yarn, yarn steaming technique is: 80～90 ℃, 60～90 minutes, be no more than 15/meter to guarantee turn simultaneously;
(3), weaving process: warping-gait-weave-repairing; For improving the fineness of yarn, reduce float, wool, far-infrared magnetic fiber, nano-antibacterial polyamide fibre blended yarn have been taked starching, the rate of sizing is 2～3.5%; Adopt simultaneously clear shed open, be conducive to improve the wefting insertion accuracy rate of sword head, reduced and weave broken end, improved weaving efficiency; Upper machine single yarn tension 18～28 gram/roots, back beam height is 0, for guaranteeing the uniformity of cloth cover, adopts 6 weft accumulators to weave.
(4), dyeing and finishing technology: singe-braying-crabbing-oven dry-middle inspection-function intensified arrangement-oven dry-brush cuts-dewing-decatizing-dewing-decatizing-finished product.Owing to need to strengthen far infrared transmission, negative ion-releasing function, increased function intensified arrangement, simultaneously because far-infrared magnetic fiber, nano-antibacterial polyamide fibre heat resistance are slightly poor, therefore do and wholely steam technique without tank, and adopt twice decatizing; Singe: speed 80～90m/min, moderate heat, 1 positive 1 is anti-; Braying: 20～30m/min, 30～40 ℃ of temperature; Baking: 70～90 ℃ of temperature, overfeeding 10～12%; Function intensified arrangement: functional agent is FH-8,20～35g/l, and two soak two rolls, 110～120 ℃ of temperature, overfeeding 10～12%; Dewing: moisture regain 13～20%; Decatizing: interior vapour: 12～18 minutes, pressure: 2～4Bar, outer vapour: 6～12 minutes, pressure: 1.5～3Bar.Functional agent FH-8 is the autogamy finishing agent, and its prescription is: nano-ceramic powder 8%, anion finishing liquor 28, emulsifying agent 10%, water 62% under 50 ℃ of temperature, made through high-speed stirred in 60 minutes.
Compared with prior art, the invention has the beneficial effects as follows:
Fabric plus material producing method of the present invention is by wool tops and far infrared magnetic fiber bar, nano-antibacterial polyamide fibre bar mixes, make three kinds of fiber distributions in fabric more even, improve antibiotic, emitting far-infrared, anion releasing, produce the low-intensity magnetic field effect, add that three kinds of fibre diameters are thinner, the characteristics such as feel is soft, make the more soft exquisiteness of fabric, again by to weaving the control with dyeing and finishing technology, make fabric have antibiotic, emitting far-infrared, anion releasing, also has the outward appearance top grade when producing low-intensity magnetic field effect function, feel is well-pressed, face is carefully clean, the characteristics that wearability is good, therefore this fabric is suitable for men and women's clothing, more can show luxurious after the dress, grade.
The specific embodiment
To further describe invention below by embodiment, but be not limited to for embodiment:
Far infrared magnetic fiber bar specification is fibre fineness 14.5 μ m, and length 68 ㎜ have combed slivering; Nano-antibacterial polyamide fibre bar specification is fibre fineness 15.97 μ m, and length 89.2 ㎜ have combed slivering; These two kinds of ribbons can be directly and the wool tops blending.
With the prescription of crude oil 2001B be: 30% mineral oil, 35% castor oil, 15% non-ionic surface active agent, 20% water, said ratio are mass percent;
Functional agent FH-8 is the autogamy finishing agent, and its prescription is: nano-ceramic powder 8%, anion finishing liquor 28, emulsifying agent 10%, water 62% under 50 ℃ of temperature, made through high-speed stirred in 60 minutes.
Embodiment 1:
(1), recombing technique: dyeing-after backwashing-assembly hair-silver mixing-grilling-combing-grilling; The far-infrared magnetic ribbon is essential through softening and antistatic treatment before silver mixing, adds quantitative NON IONIC SOFTNER and electrical static eliminator in back washer, through a minute comb, oven dry, slivering.After pre-treatment, reduce recombing and spinning fly hair and around hair.
(2), spinning process: silver mixing-grilling-rove-spun yarn-winder-doubling-double twisting-yarn steaming; Add when silver mixing and close crude oil 2001B, to improve the cohesive force between the fiber, addition is wool top weight 0.4%, and the oil-water ratio of closing crude oil is the 1:6(mass ratio); For minimizing flies hair, each road gill box is with closeer needle plate, with abundant carded fiber; Rove is strengthened storing, and prepares for rear road spun yarn, and its storage time is 9 days; Yarn steaming technique is: 80 ℃, 60 minutes, be no more than 15/meter to guarantee turn; The specification that gets yarn is: number is 80/2NM, and the twist is 1000 sth. made by twisting/rice, and the blending weight ratio is wool 50%/far-infrared magnetic fiber 30%/nano-antibacterial nylon fibre 20%;
(3), weaving process: warping-gait-weave-repairing; Wool, far-infrared magnetic fiber, the nano-antibacterial polyamide fibre blended yarn rate of sizing are 2%; Adopted simultaneously clear shed open, upper machine single yarn tension 18 gram/roots, back beam height is 0, adopts 6 weft accumulators to weave; Woven grey cloth specification is: upper machine fabric width 172 ㎝; Upper secret degree: through close: 380/10 ㎝; Filling density: 320/10 ㎝, the flower type is 2/2 twill;
(4), dyeing and finishing technology: singe-braying-crabbing-oven dry-middle inspection-function intensified arrangement-oven dry-brush cuts-dewing-decatizing-dewing-decatizing-finished product.Dried whole without tank steaming technique, and adopt twice decatizing; Singe: fast 80m/min, moderate heat, 1 positive 1 is anti-; Braying: 20m/min, 30 ℃ of temperature; Baking: 90 ℃ of temperature, overfeeding 10%; Function intensified arrangement: functional agent is FH-8,20g/l, and two soak two rolls, 110 ℃ of temperature, overfeeding 10%; Dewing: moisture regain 13%; Decatizing: interior vapour: 12 minutes, pressure: 2Bar, outer vapour: 12 minutes, pressure: pressure: 3Bar.
Example 2:
(1), recombing technique: dyeing-after backwashing-assembly hair-silver mixing-grilling-combing-grilling; The far-infrared magnetic ribbon is essential through softening and antistatic treatment before silver mixing, adds quantitative NON IONIC SOFTNER and electrical static eliminator in back washer, through a minute comb, oven dry, slivering.After pre-treatment, reduce recombing and spinning fly hair and around hair.
(2), spinning process: silver mixing-grilling-rove-spun yarn-winder-doubling-double twisting-yarn steaming; Add when silver mixing and close crude oil 2001B, to improve the cohesive force between the fiber, addition is wool top weight 0.6%, and the oil-water ratio of closing crude oil is 1:8; For minimizing flies hair, each road gill box is with closeer needle plate, with abundant carded fiber; Rove is strengthened storing, and prepares for rear road spun yarn, and its storage time is 8 days; Yarn steaming technique is: 90 ℃, 80 minutes, be no more than 15/meter to guarantee turn; The specification that gets yarn is: number is 88/2NM, and the twist is 1200 sth. made by twisting/rice, and the blending weight ratio is wool 50%/far-infrared magnetic fiber 20%/nano-antibacterial nylon fibre 30%;
(3), weaving process: warping-gait-weave-repairing; Wool, far-infrared magnetic fiber, the nano-antibacterial polyamide fibre blended yarn rate of sizing are 2%; Adopted simultaneously clear shed open, upper machine single yarn tension 25 gram/roots, back beam height is 0, adopts 6 weft accumulators to weave; Woven grey cloth specification is: upper machine fabric width 172 ㎝; Upper secret degree: through close: 400/10 ㎝; Filling density: 340/10 ㎝, the flower type is 2/2 diversified twill;
(4), dyeing and finishing technology: singe-braying-crabbing-oven dry-middle inspection-function intensified arrangement-oven dry-brush cuts-dewing-decatizing-dewing-decatizing-finished product.Dried whole without tank steaming technique, and adopt twice decatizing; Singe: fast 90m/min, moderate heat, 1 positive 1 is anti-; Braying: 30m/min, 40 ℃ of temperature; Baking: 85 ℃ of temperature, overfeeding 10%; Function intensified arrangement: functional agent is FH-8,30g/l, and two soak two rolls, 115 ℃ of temperature, overfeeding 10%; Dewing: moisture regain 15%; Decatizing: interior vapour: 15 minutes, pressure: 3Bar, outer vapour: 8 minutes, pressure: pressure: 2.5Bar.
Detect:
1., utilize IR emissivity measurement instrument, test is at 8～14um spectral regions normal emittance, the emissivity that reaches is more than 80%.
2., press SFJJ-QWX25-2006 " negative ion concentration check detailed rules and regulations " and detect, negative ion concentration surpasses 2800/cm
3
3., press the GB/T20944.3-2008 third part: the succusion standard, detection reaches this standard-required to the bacteriostasis rate of staphylococcus aureus, Escherichia coli, Candida albicans.
4., use weak magnetic analyzer, according to NIM-ZY-DL-cx-301 magnetic fabric face magnetic induction intensity detection method, fabric surface induction strength range: 0.04～0.09Mt.
Claims (8)
1. the production method of the smart wool spinning fabrics of one kind of multiple new functions, it is characterized in that: the blending weight ratio of described fabric is wool 50%, far-infrared magnetic fiber 30% and nano-antibacterial nylon fibre 20%; Described method comprises recombing, spins, weaves and dyeing and finishing technology, and described dyeing and finishing technology is: singe-braying-crabbing-oven dry-middle inspection-function intensified arrangement-oven dry-brush cuts-dewing-decatizing-dewing-decatizing-finished product; Functional agent is adopted in described function intensified arrangement, and the preparation method of described functional agent is as follows: nano-ceramic powder 8%, anion finishing liquor 28, emulsifying agent 10%, water 62% under 50 ℃ of temperature, made through high-speed stirred in 60 minutes.
2. the production method of the smart wool spinning fabric of multiple new function according to claim 1 is characterized in that the method for described function intensified arrangement is: adopt functional agent, and 20～35g/l, two soak two rolls, 110～120 ℃ of temperature, overfeeding 10～12%.
3. the production method of the smart wool spinning fabric of multiple new function according to claim 1 is characterized in that described recombing technique is: dyeing-after backwashing-assembly hair-silver mixing-grilling-combing-grilling; By far-infrared magnetic ribbon, nano-antibacterial polyamide fibre bar and wool tops being mixed when the silver mixing; Wherein the far-infrared magnetic ribbon is essential through softening and antistatic treatment before silver mixing, adds quantitative NON IONIC SOFTNER and electrical static eliminator in back washer, through a minute comb, oven dry, slivering.
4. the production method of the smart wool spinning fabric of multiple new function according to claim 1 is characterized in that described spinning process is: silver mixing-grilling-rove-spun yarn-winder-doubling-double twisting-yarn steaming; Adduction crude oil during silver mixing wherein, the prescription that closes crude oil is: 30% mineral oil, 35% castor oil, 15% non-ionic surface active agent, 20% water, the addition of closing crude oil is wool top weight 0.4～0.9%, the oil-water ratio of closing crude oil is 1:6～10.
5. the production method of the smart wool spinning fabric of multiple new function according to claim 4 is characterized in that, during grilling, and the closeer needle plate of each road gill box; The rove storage time is 7～10 days; Yarn steaming technique is: 80～90 ℃, 60～90 minutes.
6. the production method of the smart wool spinning fabric of multiple new function according to claim 1 is characterized in that described weaving process is: warping-gait-weave-repairing; Wool, far-infrared magnetic fiber, nano-antibacterial polyamide fibre blended yarn have been taked starching, and the rate of sizing is 2～3.5%; Upper machine single yarn tension 18～28 gram/roots, back beam height is 0, adopts 6 weft accumulators to weave.
7. the production method of the smart wool spinning fabric of multiple new function according to claim 1 is characterized in that, in the described dyeing and finishing technology, singes: speed 80～90m/min, and moderate heat, 1 positive 1 is anti-; Braying: 20～30m/min, 30～40 ℃ of temperature; Baking: 70～90 ℃ of temperature, overfeeding 10～12%; Function intensified arrangement: functional agent is FH-8,20～35g/l, and two soak two rolls, 110～120 ℃ of temperature, overfeeding 10～12%; Dewing: moisture regain 13～20%; Decatizing: interior vapour: 12～18 minutes, pressure: 2～4Bar, outer vapour: 6～12 minutes, pressure: 1.5～3Bar.
8. the production method of the smart wool spinning fabric of multiple new function according to claim 1 is characterized in that described far infrared magnetic fiber bar specification is fibre fineness 14.5 μ m, length 68 ㎜; Described nano-antibacterial polyamide fibre bar specification is fibre fineness 15.97 μ m, length 89.2 ㎜.
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| CN201210537127.8A CN102995391B (en) | 2012-12-13 | 2012-12-13 | Production method for worsted fabric having multi-novel functions |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108486735A (en) * | 2018-03-21 | 2018-09-04 | 江阴市长泾花园毛纺织有限公司 | The production technology of one Artenkreis circle fancy suiting |
| CN109826018A (en) * | 2019-02-21 | 2019-05-31 | 安徽硕明安全科技有限公司 | A kind of warming Reflection fabric of traffic police's uniform |
| CN113355824A (en) * | 2021-06-11 | 2021-09-07 | 万美 | Energy-saving cloth dyeing machine with good cloth dyeing effect |
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| CN1312405A (en) * | 2000-03-08 | 2001-09-12 | 山东德棉集团有限公司 | Multilayered composite yarn and its spinning process |
| KR20020070396A (en) * | 2002-05-31 | 2002-09-09 | 문홍희 | manufacturing process of necktie padding with give out infrared rays and electromagnetic waves shielding |
| CN1982520A (en) * | 2005-12-14 | 2007-06-20 | 天津市赛远保健品有限公司 | Interlocked fabric of polypropylene fibre functional filament and flock |
| CN102418184A (en) * | 2011-09-30 | 2012-04-18 | 江苏博欧伦家纺有限公司 | Textile material |
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2012
- 2012-12-13 CN CN201210537127.8A patent/CN102995391B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1312405A (en) * | 2000-03-08 | 2001-09-12 | 山东德棉集团有限公司 | Multilayered composite yarn and its spinning process |
| KR20020070396A (en) * | 2002-05-31 | 2002-09-09 | 문홍희 | manufacturing process of necktie padding with give out infrared rays and electromagnetic waves shielding |
| CN1982520A (en) * | 2005-12-14 | 2007-06-20 | 天津市赛远保健品有限公司 | Interlocked fabric of polypropylene fibre functional filament and flock |
| CN102418184A (en) * | 2011-09-30 | 2012-04-18 | 江苏博欧伦家纺有限公司 | Textile material |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108486735A (en) * | 2018-03-21 | 2018-09-04 | 江阴市长泾花园毛纺织有限公司 | The production technology of one Artenkreis circle fancy suiting |
| CN109826018A (en) * | 2019-02-21 | 2019-05-31 | 安徽硕明安全科技有限公司 | A kind of warming Reflection fabric of traffic police's uniform |
| CN113355824A (en) * | 2021-06-11 | 2021-09-07 | 万美 | Energy-saving cloth dyeing machine with good cloth dyeing effect |
| CN113355824B (en) * | 2021-06-11 | 2022-12-06 | 苏州市博睿云霞信息科技有限公司 | Energy-saving cloth dyeing machine with good cloth dyeing effect |
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| CN102995391B (en) | 2014-10-29 |
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