CN102848108A - On-line automatic assembly device for H-shaped steel with corrugated web - Google Patents
On-line automatic assembly device for H-shaped steel with corrugated web Download PDFInfo
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- CN102848108A CN102848108A CN2012103691286A CN201210369128A CN102848108A CN 102848108 A CN102848108 A CN 102848108A CN 2012103691286 A CN2012103691286 A CN 2012103691286A CN 201210369128 A CN201210369128 A CN 201210369128A CN 102848108 A CN102848108 A CN 102848108A
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Abstract
The invention relates to an on-line automatic assembly device for an H-shaped steel with a corrugated web and belongs to the field of mechanical equipment. The device disclosed by the invention comprises a portal, a runoff table, a hydraulic clamping system, an automatic spot welding machine, hydraulic power and a control system, wherein the hydraulic drive clamping system consists of a corrugated web, flange plates and an assembled H-shaped steel clamping device, the corrugated web and the flange plates are clamped in an up and down corresponding mode, the assembled H-shaped steel is clamped from two sides in a left and right corresponding mode, after clamping and assembly, spot welding is carried out with the automatic spot welding machine, and the spot-welded H-shaped steel is output from the station along with the runoff table of the H-shaped steel with the corrugated web. The on-line automatic assembly device disclosed by the invention has the outstanding characteristics that the hydraulic clamping device and the runoff table are matched concertedly and operated in balance, for example, a hydraulic clamping roller row and a non-started state transmission roller row constitute the H-shaped steel clamping device, a transmission roller row and a non-started state hydraulic clamping roller row constitute the runoff table, and double functions and two effects are realized, so that the purpose of the on-line automatic assembly device is successfully achieved by accurate and balanced coordination.
Description
Technical field
On-line automatic group of vertical equipment of Ripple Sternum of the present invention belongs to the plant equipment field.
Background technology
What the H shaped steel that uses now generally adopted is hot rolling I-steel, hot rolled H-shaped and welded H section steel.Traditional I-steel and H shaped steel steel using amount are large, and are subjected to process technology limit, and its web thickness is general also thicker, cause steel using amount excessive.Welded H section steel also needs to take special technical measures in use in addition, and such as ribbed stiffener or utilize Post-buckling Strength of Web Plate etc., design and construction are all comparatively complicated.
Ripple Sternum is a kind of new product for the weak point exploitation of existing H shaped steel; web is changed into the web of bellows-shaped by flat web; broken through the restriction of traditional flat web H shaped steel ratio of height to thickness; overcome the problem of the easy local buckling of flat web distortion; under equality strength, can greatly reduce steel using amount; therefore, key be to solve Ripple Sternum high-quality scale produce continuously.The vertical equipment of Ripple Sternum group is before comprehensive welding fabrication Ripple Sternum, the corrugated web of cutting forming respectively and edge of a wing steel plate assembly unit and spot welding are become the infrastructure device of H shape steel, the quality of the vertical equipment assembly unit of group and spot welding directly affects the quality of the Ripple Sternum of follow-up welding fabrication.Therefore; must break away from the present situation of low production efficiency, high labour intensity dependence crane and a dead lift, turning part; exploitation high efficiency, the vertical equipment of high-quality Ripple Sternum group; not only laying the foundation for follow-up comprehensive welding fabrication Ripple Sternum, also is to provide key equipment for realizing that the Ripple Sternum scale is produced continuously.
Summary of the invention
Originally the purpose of this invention is to provide on-line automatic group of vertical equipment of a kind of Ripple Sternum, finish to corrugated web, the online assembly unit of flange plate and spot welding composition H shape steel, for follow-up online welding fabrication H shaped steel lays the foundation with high efficiency.
This present invention is achieved through the following technical solutions:
On-line automatic group of vertical equipment of this present invention Ripple Sternum comprises door frame, runout table transmission roll row, hydraulic clamping system, stitch welding machine, hydraulic power, control system; Door frame is comprised of crossbeam, column and support, and provides the corresponding supporting that connects to described runout table, hydraulic clamping system, stitch welding machine; Characteristics are: the hydraulic-driven clamping system is by hydraulically powered corrugated web clamping device, the flange plate clamping device, the tight installation composition of assembly unit H shape steel clamp, each respectively connection corresponding to door frame of device, the respectively up and down corresponding setting of corrugated web clamping device online station H shape steel relative to the flange plate clamping device, the corresponding setting about the relatively online station H shape steel of the tight device of assembly unit H shape steel clamp, work as corrugated web, flange plate inputs to the vertical station of group with approach table, start hydraulic clamping system, corrugated web clamping device and flange plate clamping device, be subjected to hydraulic-driven respectively and clamp in opposite directions up and down corrugated web and flange plate, the tight device of H shape steel clamp clamps H shape steel in opposite directions from the flange plate both sides of H shape steel, after finishing the clamping assembly unit, start stitch welding machine and implement spot welding, finish the H shape steel of a postwelding, export this station with the corrugated web plate H-shaped steel runout table.
Above-mentioned corrugated web clamping device is by clamping up and down bearing row, hoist cylinder and power transmission shaft form, clamp up and down bearing row and be connected with hoist cylinder through power transmission shaft respectively, clamp corrugated web by hoist cylinder is flexible through the lower upper bearing row move toward one another about corrugated web that clamps of power transmission shaft driving.
Clamping bearing row under the above-mentioned corrugated web clamping device is fixedly connected with the frame underframe through supporting leg.
Above-mentioned flange plate clamping device forms by clamping up and down rod, hoist cylinder and transmission mechanism, transmission mechanism is symmetricly set on H shape steel both sides, vertically be fixedly connected on door frame by slide rail, clamp up and down the upper and lower that rod is separately positioned on flange plate, the two ends that clamp up and down rod are corresponding affixed with the upper sliding block of the vertical transmission mechanism in both sides respectively, drive by hoist cylinder, transmission mechanism drives through upper sliding block and clamps up and down rod move toward one another and clamp flange plate up and down in slide rail.
The transmission mechanism of above-mentioned flange plate clamping device is comprised of slide rail, slide block, gear, driving-belt, the up and down two ends of slide rail respectively are provided with gear, driving-belt is walked around the upper and lower side gear, its head and the tail two ends is connected with upper and lower slide block respectively, hoist cylinder is fixedly connected with the top of top shoe, drives upper and lower slide block by hoist cylinder driving top shoe through transmission mechanism and does move toward one another.
The tight device of above-mentioned assembly unit H shape steel clamp is comprised of hydraulic clamp roll row and non-started state runout table transmission roll row, be symmetricly set in the both sides of door frame, the hydraulic clamp roll row back side is connected with the horizontal hydraulic jack that drives by its affixed connector, connector cooperates with the dragging track that is arranged at bracing frame by its base slider, connector is subjected to two drivings that laterally drive hydraulic jack, slide in dragging track with its slide block, thereby drive the hydraulic clamp roll row transverse movement affixed with it, the transmission roll row of the runout table of opposite side non-started state forms the situation of horizontal clamping to H shape steel relatively.
Described transmission roll row runout table is by motor, reduction box, runout table transmission roll row, non-started state hydraulic clamp roll row, and clamping bearing row forms under the corrugated web, the transmission roll row is connected with reduction box by motor, the main shaft of reduction box is connected with power transmission shaft, the H shape steel transmission roll row that is arranged on transmission roll row stand is connected with power transmission shaft, corrugated web plate H-shaped steel is subjected to the driving of H shape steel transmission roll row, and under the cooperative motion that clamps bearing under non-started state hydraulic clamp roll row and the corrugated web and arrange the two cooperates, the corrugated web plate H-shaped steel of the vertical moulding of group is delivered to subsequent processing.
The top that described stitch welding machine is symmetricly set on hydraulic clamp roll row connector connects with frame, and the controlled H shape steel to the assembly unit moulding of stitch welding machine carries out spot welding.
This present invention design science, simple and direct, each clamping device of hydraulic clamping system clamps and accurately puts in place, the coordination that cooperatively interacts of hydraulic clamping system and runout table transmission roll row, balance movement is this outstanding feature of the present invention, the synergistic combination of the transmission roll row of hydraulic clamp roll row and runout table, make it to have dual-use function, played double action: 1, the transmission roll row of hydraulic clamp roll row and non-started state runout table forms H shape steel clamp and tightly installs, the hydraulic clamp roll row is for being subjected to hydraulically powered positive force one side, the transmission roll row of non-started state then is by dynamical reaction one side, and both sides jointly form a pair of clamping roll row and implement clamping function; 2, by runout table transmission roll row, non-started state hydraulic clamp roll row, and the runout table that clamps bearing row composition under the corrugated web, its electric motor driven transmission roll row is active drive roll row one side, the hydraulic clamp roll row of non-started state is passive transmission one side, both sides form balanced output both sides roller-way in H shape steel both sides, be bearing in the rolling mating reaction that under the corrugated web below the corrugated web, clamps bearing row in addition, make this present invention with the simple and direct structure of science, the accurate coordinate operation of balance, satisfactory this object of the invention that reaches.
Explanation about the used technical term of this present invention:
1, about " H shape steel ":
In this manual, when online corrugated web and flange plate are delivered to the vertical equipment of group, after described each clamping device clamping, no matter before it carries out spot welding or the some postwelding, all adopted especially " H shape steel " this noun statement according to its geometric shape, this " shape " non-those " types ", purpose are to be different to be finished after the welding and " H shaped steel " product by detecting.
2, according to the written or printed documents subject matter, corrugated web described in the specification all refers to corrugated steel web; Described flange plate all refers to edge of a wing steel plate.
Description of drawings
Fig. 1 is this present invention hydraulic clamping system device schematic diagram
Fig. 2 is this present invention corrugated web clamping device schematic diagram
Fig. 3 is this present invention flange plate clamping device schematic diagram
Fig. 4 is the transmission mechanism schematic diagram of this present invention flange plate clamping device
Fig. 5 is the tight device of this present invention assembly unit H shape steel clamp and runout table schematic diagram
The specific embodiment
Now by reference to the accompanying drawings this present invention is described further:
On-line automatic group of vertical equipment of this present invention Ripple Sternum, comprise door frame A, runout table B, hydraulic clamping system C, automatic spot-welding device D, door frame A provides to connect to relevant apparatus and supports, hydraulic-driven clamping system C is by hydraulically powered corrugated web clamping device 1, flange plate clamping device 2, the tight device 3 of assembly unit H shape steel clamp forms, see Fig. 1, corrugated web clamping device 1 is by the folder bearing is arranged P, hoist cylinder 1-2 and power transmission shaft 1-3 form, setting up and down respectively with respect to the corrugated web F-2 of online station H shape steel to folder bearing row P, upper clamping bearing row 1-4, lower clamping bearing row 1-5 is connected with hoist cylinder 1-2 through power transmission shaft 1-3 respectively, drive the upper bearing row 1-4 that clamps by hoist cylinder 1-2 is flexible through power transmission shaft 1-3 motion, lower clamping bearing row 1-5 is fixedly connected with the frame underframe through supporting leg 1-6, move toward one another realizes the clamping to corrugated web about corrugated web, sees Fig. 2.
Flange plate clamping device 2 is by paired pinch roll E, hoist cylinder 2-2 and transmission mechanism 2-3 form, transmission mechanism 2-3 is symmetricly set on the both sides of H shape steel in pairs, be fixedly connected on the door frame A by slide rail, upper pinch roll E-1, the two ends of lower pinch roll E-2 respectively with the top shoe a of the vertical transmission mechanism 2-3 in both sides, the fast b correspondence that glides is affixed, transmission mechanism 2-3 is by slide rail 2-4, top shoe a, sliding block b, 2-5 cogs, lower gear 2-6, driving-belt 2-7 forms, 2-5 cogs, lower gear 2-6 is separately positioned on the up and down two ends of slide rail 2-4, driving-belt 2-7 walks around the 2-5 that cogs, lower gear 2-6, its head and the tail two ends respectively with top shoe a, sliding block b, hoist cylinder 2-2 is fixedly connected with the top of top shoe a, drive top shoe a by hoist cylinder 2-2 and drive top shoe a through transmission mechanism 2-3, sliding block b does move toward one another, thereby pinch roll E-1 in the drive, lower pinch roll E-2 does move toward one another, realize the clamping of flange plate, see Fig. 3, Fig. 4.
The tight device 3 of assembly unit H shape steel clamp by hydraulic clamp roll row 3-1 and non-started state output roll row 3-2 hydraulic clamp roll row 3-1, non-started state output roll row 3-2, be symmetricly set in the both sides of door frame A.Hydraulic clamp roll row 3-1 is connected with the horizontal hydraulic jack 3-4 that drives by affixed connector 3-3, connector 3-3 cooperates with the dragging track 3-7 that is arranged at bracing frame 3-6 by its base slider 3-5, connector 3-3 is subjected to two drivings that laterally drive hydraulic jack 3-4,3-5 slides in dragging track 3-7 with its slide block, thereby drive the hydraulic clamp roll row transverse movement fixed with it, the transmission roll row 3-2 of the runout table of opposite side non-started state forms horizontal clamping to H shape steel F-1 relatively, sees Fig. 5.At this moment, start namely that the automatic spot-welding device D be fixed in connector 3-3 top is controlled to carry out automatic spot to H shape steel F-1, H shape steel F-1 finishes a postwelding, namely starts transmission roll row runout table;
Described transmission roll row runout table B is by motor B-1, reduction box B-2, main shaft B-3, transmission roll row 3-2, clamping bearing row 1-5 under non-started state hydraulic clamp roll row 3-1 and the corrugated web forms, transmission roll row 3-2 is connected with reduction box B-2 by motor B-1, reduction box main shaft B-3 is connected with power transmission shaft B-5, power transmission shaft B-5 is connected with the H shape steel transmission roll row 3-2 that is arranged on transmission roll row stand B-6, transmission roll row 3-2, non-started state hydraulic clamp roll row 3-1 both sides form balanced output both sides roller-way in H shape steel both sides, be bearing in the common cooperation motion of the rolling that under the corrugated web below the corrugated web, clamps bearing row in addition, then will finish the vertical corrugated web plate H-shaped steel F-1 of group and export this station.
Claims (8)
1. on-line automatic group of vertical equipment of Ripple Sternum comprises door frame, runout table transmission roll row, hydraulic clamping system, stitch welding machine, hydraulic power, control system; Door frame is comprised of crossbeam, column and support, and provides the corresponding supporting that connects to described runout table, hydraulic clamping system, stitch welding machine; It is characterized in that the hydraulic-driven clamping system is by hydraulically powered corrugated web clamping device, the flange plate clamping device, the tight installation composition of assembly unit H shape steel clamp, each respectively connection corresponding to door frame of device, the respectively up and down corresponding setting of corrugated web clamping device online station H shape steel relative to the flange plate clamping device, the corresponding setting about the relatively online station H shape steel of the tight device of assembly unit H shape steel clamp, work as corrugated web, flange plate inputs to the vertical station of group with approach table, start hydraulic clamping system, corrugated web clamping device and flange plate clamping device, be subjected to hydraulic-driven respectively and clamp in opposite directions up and down corrugated web and flange plate, the tight device of H shape steel clamp clamps H shape steel in opposite directions from the flange plate both sides of H shape steel, after finishing the clamping assembly unit, start stitch welding machine and implement spot welding, finish the H shape steel of a postwelding, export this station with the corrugated web plate H-shaped steel runout table.
2. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 1, it is characterized in that the corrugated web clamping device is by clamping up and down bearing row, hoist cylinder and power transmission shaft form, clamp up and down bearing row and be connected with hoist cylinder through power transmission shaft respectively, clamp corrugated web by hoist cylinder is flexible through the lower upper bearing row move toward one another about corrugated web that clamps of power transmission shaft driving.
3. on-line automatic group of vertical equipment of Ripple Sternum according to claim 2 is characterized in that clamping under the corrugated web clamping device bearing row and is fixedly connected with the frame underframe through supporting leg.
4. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 1, it is characterized in that the flange plate clamping device forms by clamping up and down rod, hoist cylinder and transmission mechanism, transmission mechanism is symmetricly set on H shape steel both sides, vertically be fixedly connected on door frame by slide rail, clamp up and down the upper and lower that rod is separately positioned on flange plate, the two ends that clamp up and down rod are corresponding affixed with the upper sliding block of the vertical transmission mechanism in both sides respectively, drive by hoist cylinder, transmission mechanism drives through upper sliding block and clamps up and down rod move toward one another and clamp flange plate up and down in slide rail.
5. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 3, the transmission mechanism that it is characterized in that the flange plate clamping device is comprised of slide rail, slide block, gear, driving-belt, the up and down two ends of slide rail respectively are provided with gear, driving-belt is walked around the upper and lower side gear, its head and the tail two ends is connected with upper and lower slide block respectively, hoist cylinder is fixedly connected with the top of top shoe, drives upper and lower slide block by hoist cylinder driving top shoe through transmission mechanism and does move toward one another.
6. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 1, it is characterized in that the tight device of assembly unit H shape steel clamp forming by hydraulic clamp roll row and non-started state runout table transmission roll row, be symmetricly set in the both sides of door frame, the hydraulic clamp roll row back side is connected with the horizontal hydraulic jack that drives by its affixed connector, connector cooperates with the dragging track that is arranged at bracing frame by its base slider, connector is subjected to two drivings that laterally drive hydraulic jack, slide in dragging track with its slide block, thereby drive the hydraulic clamp roll row transverse movement affixed with it, the runout table transmission roll row of opposite side non-started state forms the situation of horizontal clamping to H shape steel relatively.
7. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 5, it is characterized in that runout table transmission roll row is by motor, reduction box, the transmission roll row, non-started state hydraulic clamp roll row, and clamping bearing row forms under the corrugated web, the transmission roll row is connected with reduction box by motor, the main shaft of reduction box is connected with power transmission shaft, the H shape steel transmission roll row that is arranged on transmission roll row stand is connected with power transmission shaft, corrugated web plate H-shaped steel is subjected to the driving of H shape steel transmission roll row, and under the cooperative motion that clamps bearing under non-started state hydraulic clamp roll row and the corrugated web and arrange the two cooperates, the corrugated web plate H-shaped steel of the vertical moulding of group is delivered to subsequent processing.
8. the vertical equipment of on-line automatic group of Ripple Sternum according to claim 3 is characterized in that the top that stitch welding machine is symmetricly set on hydraulic clamp roll row connector connects with frame, and the controlled H shape steel to the assembly unit moulding of stitch welding machine carries out spot welding.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210369128.6A CN102848108B (en) | 2012-09-27 | 2012-09-27 | On-line automatic assembly device for H-shaped steel with corrugated web |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210369128.6A CN102848108B (en) | 2012-09-27 | 2012-09-27 | On-line automatic assembly device for H-shaped steel with corrugated web |
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| CN102848108B CN102848108B (en) | 2014-10-29 |
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| CN103287838A (en) * | 2013-05-30 | 2013-09-11 | 湖北弘毅建筑装饰工程有限公司 | Vertical conveying equipment capable of achieving automatic overturning of flange plates for H-shaped steel three-plate assembly |
| CN103433635A (en) * | 2013-08-16 | 2013-12-11 | 河南江河重工集团有限公司 | Welding device of corrugated web H-shaped steel and corrugated web H-shaped steel production line |
| CN103521901A (en) * | 2013-10-14 | 2014-01-22 | 武汉汉光钢品建设工程有限公司 | Gantry-type automatic integrated splicing welding machine |
| CN103737233A (en) * | 2013-12-30 | 2014-04-23 | 湖北弘毅建设有限公司 | Simply centering and clamping corrugated web plate H-shaped steel assembly machine |
| CN103878519A (en) * | 2013-12-30 | 2014-06-25 | 湖北弘毅建设有限公司 | Centering and clamping assembling machine for H-shaped steel of corrugated web plates |
| CN106541219A (en) * | 2017-01-23 | 2017-03-29 | 袁钥 | A kind of laser ranging continous way corrugated sheet profile welding machine |
| CN107335957A (en) * | 2017-06-24 | 2017-11-10 | 宁波金凤焊割机械制造有限公司 | Tabular component welds assembled device |
| CN107813146A (en) * | 2017-11-22 | 2018-03-20 | 上海振华重工(集团)股份有限公司 | Board material splice streamline and board material splice method |
| CN108480949A (en) * | 2018-05-22 | 2018-09-04 | 宁波金凤焊割机械制造有限公司 | The pre-splicing assembling device of H profile steel and its system |
| CN108581414A (en) * | 2018-05-29 | 2018-09-28 | 滁州南钢盛达实业有限公司 | A kind of lifting transverse device stood for H profile steel group |
| CN108608214A (en) * | 2018-06-22 | 2018-10-02 | 北京京诚之星科技开发有限公司 | A kind of Ripple Sternum welding fabrication equipment and method |
| CN108788424A (en) * | 2018-06-28 | 2018-11-13 | 宁波金凤焊割机械制造有限公司 | A kind of spot welding moulding method of H profile steel blank |
| CN112872663A (en) * | 2021-01-22 | 2021-06-01 | 合肥亚美科技有限责任公司 | Overlap welding tool |
| CN117464147A (en) * | 2023-12-22 | 2024-01-30 | 邢台路桥千山桥梁构件有限责任公司 | Processing equipment and technology for regular hexagon corrugated steel web I-shaped steel beam |
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| CN103521901A (en) * | 2013-10-14 | 2014-01-22 | 武汉汉光钢品建设工程有限公司 | Gantry-type automatic integrated splicing welding machine |
| CN103521901B (en) * | 2013-10-14 | 2016-01-27 | 武汉汉光钢品建设工程有限公司 | The assembled bonding machine of planer-type automatic integratedization |
| CN103737233A (en) * | 2013-12-30 | 2014-04-23 | 湖北弘毅建设有限公司 | Simply centering and clamping corrugated web plate H-shaped steel assembly machine |
| CN103878519A (en) * | 2013-12-30 | 2014-06-25 | 湖北弘毅建设有限公司 | Centering and clamping assembling machine for H-shaped steel of corrugated web plates |
| CN106541219A (en) * | 2017-01-23 | 2017-03-29 | 袁钥 | A kind of laser ranging continous way corrugated sheet profile welding machine |
| CN107335957A (en) * | 2017-06-24 | 2017-11-10 | 宁波金凤焊割机械制造有限公司 | Tabular component welds assembled device |
| CN107813146A (en) * | 2017-11-22 | 2018-03-20 | 上海振华重工(集团)股份有限公司 | Board material splice streamline and board material splice method |
| CN108480949A (en) * | 2018-05-22 | 2018-09-04 | 宁波金凤焊割机械制造有限公司 | The pre-splicing assembling device of H profile steel and its system |
| CN108480949B (en) * | 2018-05-22 | 2023-08-22 | 宁波金凤焊割机械制造有限公司 | H-shaped steel pre-assembling device and system thereof |
| CN108581414A (en) * | 2018-05-29 | 2018-09-28 | 滁州南钢盛达实业有限公司 | A kind of lifting transverse device stood for H profile steel group |
| CN108608214A (en) * | 2018-06-22 | 2018-10-02 | 北京京诚之星科技开发有限公司 | A kind of Ripple Sternum welding fabrication equipment and method |
| CN108608214B (en) * | 2018-06-22 | 2023-07-25 | 北京京诚瑞信长材工程技术有限公司 | Corrugated web H-shaped steel welding forming equipment and method |
| CN108788424A (en) * | 2018-06-28 | 2018-11-13 | 宁波金凤焊割机械制造有限公司 | A kind of spot welding moulding method of H profile steel blank |
| CN112872663A (en) * | 2021-01-22 | 2021-06-01 | 合肥亚美科技有限责任公司 | Overlap welding tool |
| CN117464147A (en) * | 2023-12-22 | 2024-01-30 | 邢台路桥千山桥梁构件有限责任公司 | Processing equipment and technology for regular hexagon corrugated steel web I-shaped steel beam |
| CN117464147B (en) * | 2023-12-22 | 2024-06-11 | 邢台路桥千山桥梁构件有限责任公司 | Processing equipment and technology for regular hexagon corrugated steel web I-shaped steel beam |
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| CN102848108B (en) | 2014-10-29 |
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