CN202028886U - Corrugated web H beam welding device - Google Patents
Corrugated web H beam welding device Download PDFInfo
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- CN202028886U CN202028886U CN201020534781XU CN201020534781U CN202028886U CN 202028886 U CN202028886 U CN 202028886U CN 201020534781X U CN201020534781X U CN 201020534781XU CN 201020534781 U CN201020534781 U CN 201020534781U CN 202028886 U CN202028886 U CN 202028886U
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Abstract
The utility model discloses a corrugated web H beam welding device. The corrugated web H beam welding device comprises a supporting foundation frame, a conveying chain, a left clamping rack, a right clamping rack, robot guide rails, two sets of robot welding systems, wherein, the conveying chain, the left clamping rack, the right clamping rack are equipped on the supporting foundation frame. The robot guide rails are respectively equipped on the left clamping rack and the right clamping rack. The two sets of robot welding systems respectively cooperate with the robot guide rails on the left clamping rack and the right clamping rack. The welding device in the utility model has the beneficial effects of attractive appearance, flexible adjustment, high automation degree, full-automatic control of workpiece conveying, clamping and welding, simultaneous welding of the two sets of robot welding systems, and high operating efficiency of the equipments. Meanwhile, before the corrugated web and two lateral plate fillet welds are welded, the corrugated shape of the corrugated web is performed three-dimensional data scanning by a laser scanning system. After data conversion through a computer, the robots start to perform full-automatic tracking welding. In this way, the weld seam quality is well guaranteed.
Description
Technical field:
The utility model relates to a kind of assembly unit welding and cutting device that is used to process Ripple Sternum.
Background technology:
Corrugated web H type beam is a kind of newborn product of building materials field, does not drop into actual application as yet in batches.What the H type beam that uses generally adopted now is hot rolling I-beam, hot rolled H-shaped and welded H section steel.Traditional I-steel and H shaped steel steel using amount are big, and are subjected to process limitation, and the anti-flexion capabilities of web is lower, so need to increase web thickness.And welded H section steel is because the aspect ratio of web is restricted, and its web thickness is general also thicker, causes steel using amount excessive.In addition, welded H section steel also needs to take the special technique measure in use, and such as ribbed stiffener or utilize Post-buckling Strength of Web Plate etc., design and construction are all comparatively complicated.
Ripple Sternum is the new product of developing at the weak point of existing H type beam, and it is guaranteeing to reduce steel using amount greatly under the H shaped steel equality strength, alleviates deadweight, is the ideal substitute of common H shaped steel.But arrange because corrugated web is undulate along its length, this has just proposed higher requirement to product processes, and the words of employing manual welding are inefficiency not only, and welding quality is also wayward.
The utility model content:
The purpose of this utility model is to provide a kind of Ripple Sternum welding equipment, and it has the characteristics of the convenient specification adjustment of reasonable in design, working stability, welding efficient height and H shaped steel.
For achieving the above object, Ripple Sternum welding and cutting device of the present utility model includes bearing chassis, carrier chain, left clamping support, right clamping support, robot guide rail, two welding systems of cover robot, wherein, carrier chain, left clamping support, right clamping support are installed on the bearing chassis, the robot guide rail is installed on respectively on left clamping support and the right clamping support, and two cover robot welding systems then cooperate with robot guide rail on left clamping support and the right clamping support respectively.
Preferred as technique scheme, described left clamping support and right clamping support be respectively by a servo deceleration motor-driven, and realize laterally moving by synchronizing shaft and pinion and rack.
Preferred as technique scheme, described carrier chain is two, and vertically parallel independent the arrangement, by synchronizing shaft synchronous transport workpiece.
Preferred as technique scheme, described carrier chain is realized the adjusting of horizontal spacing by reducing motor, synchronizing shaft, feed screw nut.
Preferred as technique scheme, described left clamping support and right clamping support respectively are provided with one and drive oil cylinder, and left clamping support and right clamping support drive hydraulic oil cylinder driving left side clamping support and right clamping support 10 to 20 degree that respectively tilt when carrying wing plate.
Preferred as technique scheme, described left clamping support and right clamping support respectively have one group of independently wing plate centering clamp mechanism, after wing plate centering clamp mechanism clamped wing plate centering, restored at left clamping support and right clamping support inclination angle, and the median plane of wing plate length direction overlaps with the corrugated plating median plane.
Preferred as technique scheme, the welding system integration of described robot have the laser scanning of corrugated web waveform parameter, corrugated web and wing plate welding, corrugated web zone the variable cross-section welding and cut the hole and the automatic replacing of rifle head, rifle function clearly automatically.
Beneficial effect of the present invention is: (1) its good looking appearance, adjust flexibly the automaticity height; (2) workpiece conveying, clamping, the whole automation controls of welding, both sides welding robot system is welded simultaneously, and the equipment operating efficiency is very high; (3) by laser scanning system the bellows-shaped of corrugated web is carried out three-dimensional data scanning before the welding of corrugated web and wing plates on two sides angle welding, after carrying out data transaction by computer, carry out the full-automatic tracking welding by robot, weldquality can obtain good assurance; (4) by appropriate change technology, can carry out welding two wing plates that tilt again after the oblique cutting to Ripple Sternum, be made into the variable cross-section Ripple Sternum that does not wait web height.
Description of drawings:
The present invention is described further below in conjunction with accompanying drawing:
Fig. 1 is an overall structure schematic diagram of the present invention;
Fig. 2 is a user mode schematic diagram of the present invention;
Fig. 3 is the process chart of Ripple Sternum moulding.
The specific embodiment:
Therefore the following stated does not limit protection scope of the present invention only for embodying the preferred embodiment of the principle of the invention.
See illustrated in figures 1 and 2: Ripple Sternum welding and cutting device of the present invention includes bearing chassis 10, two vertically parallel independent carrier chains of arranging 20, left clamping support 30, right clamping support 40, robot guide rail 50, two welding systems of cover robot 60, wherein, carrier chain 20, left clamping support 30, right clamping support 40 are installed on the bearing chassis 10, being separately installed with 60 of robot guide rail 50, two welding systems of cover robot on a left side clamping support 30 and the right clamping support 40 cooperates with robot guide rail 50 on left clamping support 30 and the right clamping support 40 respectively.
A left side clamping support 30 and right clamping support 40 be respectively by a servo deceleration motor-driven, and realize laterally moving by synchronizing shaft and pinion and rack.Carrier chain 20 passes through synchronizing shaft synchronous transport workpiece, and realizes the adjusting of horizontal chain pitch by reducing motor, synchronizing shaft, feed screw nut.
A left side clamping support 30 and right clamping support 40 respectively are provided with one and drive oil cylinder 31,41, and left clamping support 30 and right clamping support 40 drive oil cylinder 31,41 and can drive left clamping support 30 and right clamping support 40 10 to 20 degree that respectively tilt respectively when carrying wing plate 100.Left side clamping support 30 and right clamping support 40 respectively have one group of independently wing plate centering clamp mechanism, after wing plate centering clamp mechanism clamps wing plate centering, restore at left side clamping support 30 and right clamping support 40 inclination angles, and the median plane of wing plate 100 length directions overlaps with the corrugated plating median plane.
A left side clamping support 30 and right clamping support 40 mobile has sequencing, and left clamping support 30 that moves or right clamping support 40 calculate the position that should park automatically according to the H shape parameter of input in advance earlier, and moves into place self-locking earlier and fix; Left clamping support 30 that move the back or right clamping support 40 are benchmark with the clamping area of the previous clamping support that moves, and keep thrust constant behind the clamping H shaped steel, return after the welding operation of subsequent handling finishes and unclamp.
Welding system of robot 60 be integrated with the laser scanning of corrugated web waveform parameter, corrugated web and wing plate welding, corrugated web zone the variable cross-section welding and cut the hole and functions such as the automatic replacing of rifle head, automatically clear rifle.
In conjunction with shown in Figure 3, the forming process of Ripple Sternum is as follows: corrugated web 110 is after the corrugated plating make-up machine moulding of preceding working procedure, import welding and cutting device fast by carrier chain 20, two blocks of wing plates 100 are by the synchronous fast input welding equipment of the wing plate conveying mechanism of left clamping support 30 and right clamping support 40 about the while Ripple Sternum; Before the conveying, as shown in Figure 2: left clamping support 30 and right clamping support 40 tilt respectively 10～20 the degree, can stablize conveying and do not drop to guarantee wing plate 100, after wing plate 100 is delivered to the position, the action of the centering clamp mechanism of wing plate 100, to about two wing plate 100 centerings clamp, afterwards, left side clamping support 30 and right clamping support 40 restore by driving oil cylinder 31 and 41, make zero in left clamping support 30 and right clamping support 40 inclination angles.After corrugated web 110 and wing plate 100 are carried and are put in place, traversing fast by left clamping support 30 and right clamping support 40, wherein, left side clamping support 30 is prior to right clamping support 40 actions, the H shape parameter that mobile earlier left clamping support 30 is imported in advance according to man-machine inputting interface, automatically calculate the position that to park, and the self-locking that puts in place is earlier fixed; The right clamping support 40 that move the back is a benchmark with the clamping area of left clamping support 30 subsequently, keeps thrust constant behind the clamping H shaped steel, until the welding operation end of subsequent handling.After the welding operation finishes, the wing plate clamping and release, left clamping support 30 and right clamping support 40 be traversing retreating simultaneously, and after this Ripple Sternum of welding being finished by carrier chain 20 transfers out equipment.
Need to prove: welding and cutting device of the present invention can also be realized the production of variable cross-section H shaped steel by increasing some auxiliary bodies.
Claims (7)
1. Ripple Sternum welding and cutting device, it is characterized in that: it includes bearing chassis, carrier chain, left clamping support, right clamping support, robot guide rail, two welding systems of cover robot, wherein, carrier chain, left clamping support, right clamping support are installed on the bearing chassis, the robot guide rail is installed on respectively on left clamping support and the right clamping support, and two cover robot welding systems then cooperate with robot guide rail on left clamping support and the right clamping support respectively.
2. Ripple Sternum welding and cutting device according to claim 1 is characterized in that: described left clamping support and right clamping support be respectively by a servo deceleration motor-driven, and realize laterally moving by synchronizing shaft and pinion and rack.
3. Ripple Sternum welding and cutting device according to claim 2 is characterized in that: described carrier chain is two, and vertically parallel independent the arrangement, by synchronizing shaft synchronous transport workpiece.
4. Ripple Sternum welding and cutting device according to claim 3 is characterized in that: described carrier chain is realized the adjusting of horizontal spacing by reducing motor, synchronizing shaft, feed screw nut.
5. Ripple Sternum welding and cutting device according to claim 4, it is characterized in that: described left clamping support and right clamping support respectively are provided with one group and drive oil cylinder, a left side clamping support and right clamping support drive hydraulic oil cylinder driving left side clamping support and right clamping support 10 to 20 degree that respectively tilt when carrying wing plate.
6. Ripple Sternum welding and cutting device according to claim 5, it is characterized in that: described left clamping support and right clamping support respectively have one group of independently wing plate centering clamp mechanism, after wing plate centering clamp mechanism clamps wing plate centering, restore at left side clamping support and right clamping support inclination angle, and the median plane of wing plate length direction overlaps with the corrugated plating median plane.
7. according to each described Ripple Sternum welding and cutting device in the claim 1 to 6, it is characterized in that: the welding system integration of described robot have the laser scanning of corrugated web waveform parameter, corrugated web and wing plate welding, corrugated web zone the variable cross-section welding and cut the hole and the automatic replacing of rifle head, automatically clear rifle function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020534781XU CN202028886U (en) | 2010-09-19 | 2010-09-19 | Corrugated web H beam welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020534781XU CN202028886U (en) | 2010-09-19 | 2010-09-19 | Corrugated web H beam welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202028886U true CN202028886U (en) | 2011-11-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020534781XU Expired - Fee Related CN202028886U (en) | 2010-09-19 | 2010-09-19 | Corrugated web H beam welding device |
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| Country | Link |
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| CN (1) | CN202028886U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941127A (en) * | 2010-09-19 | 2011-01-12 | 浙江精功科技股份有限公司 | Corrugated web plate H-shaped steel welding and cutting equipment |
| CN102601566A (en) * | 2012-03-26 | 2012-07-25 | 无锡华联科技集团有限公司 | Swing type reversible deformation welding fixture for bridge plate units |
| CN103433635A (en) * | 2013-08-16 | 2013-12-11 | 河南江河重工集团有限公司 | Welding device of corrugated web H-shaped steel and corrugated web H-shaped steel production line |
| CN103464942A (en) * | 2013-09-29 | 2013-12-25 | 广州新博数控焊接设备有限公司 | Welding equipment and welding method thereof |
| CN103737233A (en) * | 2013-12-30 | 2014-04-23 | 湖北弘毅建设有限公司 | Simply centering and clamping corrugated web plate H-shaped steel assembly machine |
| CN106736172B (en) * | 2016-12-30 | 2019-02-01 | 无锡华联科技集团有限公司 | The pre-splicing mounting mechanism of H profile steel |
| TWI772223B (en) * | 2021-11-10 | 2022-07-21 | 黃裕權 | Manufacturing equipment and manufacturing method of wave H-beam |
-
2010
- 2010-09-19 CN CN201020534781XU patent/CN202028886U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101941127A (en) * | 2010-09-19 | 2011-01-12 | 浙江精功科技股份有限公司 | Corrugated web plate H-shaped steel welding and cutting equipment |
| CN102601566A (en) * | 2012-03-26 | 2012-07-25 | 无锡华联科技集团有限公司 | Swing type reversible deformation welding fixture for bridge plate units |
| CN102601566B (en) * | 2012-03-26 | 2014-07-23 | 武船重型工程股份有限公司 | Swing type reversible deformation welding fixture for bridge plate units |
| CN103433635A (en) * | 2013-08-16 | 2013-12-11 | 河南江河重工集团有限公司 | Welding device of corrugated web H-shaped steel and corrugated web H-shaped steel production line |
| CN103464942A (en) * | 2013-09-29 | 2013-12-25 | 广州新博数控焊接设备有限公司 | Welding equipment and welding method thereof |
| CN103464942B (en) * | 2013-09-29 | 2015-10-28 | 广州新博数控焊接设备有限公司 | Welding equipment and welding method thereof |
| CN103737233A (en) * | 2013-12-30 | 2014-04-23 | 湖北弘毅建设有限公司 | Simply centering and clamping corrugated web plate H-shaped steel assembly machine |
| CN106736172B (en) * | 2016-12-30 | 2019-02-01 | 无锡华联科技集团有限公司 | The pre-splicing mounting mechanism of H profile steel |
| TWI772223B (en) * | 2021-11-10 | 2022-07-21 | 黃裕權 | Manufacturing equipment and manufacturing method of wave H-beam |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111109 Termination date: 20150919 |
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| EXPY | Termination of patent right or utility model |