CN102773642A - Corrugated web H-beam online automatic welding equipment - Google Patents
Corrugated web H-beam online automatic welding equipment Download PDFInfo
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- CN102773642A CN102773642A CN2012102870166A CN201210287016A CN102773642A CN 102773642 A CN102773642 A CN 102773642A CN 2012102870166 A CN2012102870166 A CN 2012102870166A CN 201210287016 A CN201210287016 A CN 201210287016A CN 102773642 A CN102773642 A CN 102773642A
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Abstract
The invention relates to corrugated web H-beam online automatic welding equipment and belongs to the field of mechanical equipment. The corrugated web H-beam online automatic welding equipment comprises a corrugated web H-beam online conveying device and automatic welding equipment. The automatic welding equipment is composed by a supporting frame, a cable drag chain, a driving mechanism, a work table, a welding machine and a control system. The welding machine and a controller are respectively arranged on the face of the work table, the bottom face of the work table is connected with the top face of the supporting frame through the driving mechanism, and the work table is provided with the welding machine and the controller which are arranged on the face of the work table is driven by the driving mechanism to run on the top face of the supporting frame. Simultaneously, a photoelectric sensor transmits photoelectric scanning signals of the photoelectric sensor to the controller, the controller transmits processed control signals to the welding machine, and accordingly a welding gun of the welding machine performs online accurate welding on corrugated webs and frange plates of the online corrugated web H-beam. With the adoption of the corrugated web H-beam online automatic welding equipment, the key problem of online automatic welding of corrugated web H-beams is solved, and a foundation for realizing high-efficiency automatic continuous production of the corrugated web H-beams is laid.
Description
Technical field
The on-line automatic welding equipment of Ripple Sternum of the present invention belongs to the plant equipment field.
Background technology
Ripple Sternum is as the innovative product of steel construction industry; Web is changed into the web of bellows-shaped by flat web; It has broken through the restriction of conventional flat web H shaped steel ratio of height to thickness; Overcome the problem of the easy local buckling of flat web distortion, under equality strength, can reduce steel using amount greatly, alleviated deadweight.The Ripple Sternum market prospects are wide; But because the change of web shape causes solder technology to become a present difficult problem; And the process that Ripple Sternum moves to welding post does not realize automation; Conventional production methods adopts crane gear that Ripple Sternum is transported to welding post, then the method for artificial welding.Welding efficiency is low, and artificial weld strength is big, and welding quality also is difficult to guarantee.
Summary of the invention
The object of the present invention is to provide the on-line automatic welding equipment of a kind of Ripple Sternum; This equipment utilization photoelectric sensor scanning web waveform trace; The system that controls then gives welding gun with the web Wave data feedback information of scanning, and welding gun welds around waveform.Through roller-way Ripple Sternum is delivered to the welding machine station, has avoided utilizing the link of crane gear lifting workpiece to station, time saving and energy saving.
The present invention realizes through following technical scheme:
The on-line automatic welding equipment of Ripple Sternum of the present invention; Comprise that Ripple Sternum is at lines conveying equipment and automatic welding device; Automatic welding device is made up of bracing frame, cable-pulling chain, driving mechanism, workbench, bonding machine and control system; Two bracing frames are symmetricly set in the both sides of online Ripple Sternum transport station; Cable-pulling chain is that automatic welding device provides electric power, and bonding machine and controller are installed in respectively on the table top of workbench, is connected through driving mechanism between workbench bottom surface and the bracing frame end face; Workbench is carrying the bonding machine and the controller of table top; Moved at the bearing support end face by drive mechanism, with the bonding machine welding gun of workbench operation from the both sides of Ripple Sternum at lines conveying equipment, the online welding of enforcement that is controlled by the controller of the corrugated web of aiming at online Ripple Sternum and flange plate interface.
Driving mechanism between above-mentioned workbench bottom surface and the bracing frame end face is by being arranged on bracing frame end face rack-track and the corresponding driven wheel that is arranged on the workbench bottom surface is formed, and this driven wheel is connected with the reducing motor output.
Be provided with operation slide block-orbit mechanism between above-mentioned workbench bottom surface and the bracing frame end face; Operation slide block, orbit correspondence respectively are arranged on workbench bottom surface, bracing frame end face; The workbench that receives drive mechanism is through the operation slide block, along the orbit even running.
The control system of above-mentioned automatic welding device comprises power supply, on-line operation and welding track control; Welding track control is made up of photoelectric signal sensor and controller; The relative Ripple Sternum setting of photoelectric sensor; The signal output of photoelectric signal sensor is connected with the controller input, and controller output is connected with bonding machine; Photoelectric signal sensor flows to controller with the photosignal of web waveform scanning; After this signal via controller signal processing module is handled; The control signal of sending is flowed to bonding machine, make the corrugated web of the online Ripple Sternum of the controlled aligning of bonding machine and flange plate interface implement accurately welding.
Automatic welding machine equipment of the present invention is symmetricly set in the both sides of the online station of Ripple Sternum running gear; Bonding machine and controller are installed on the workbench, and after the Ripple Sternum upright through the spot welding group was also fastening through running gear on-line operation to welding post, workbench was carrying the bonding machine and the controller of table top; Moved at the bearing support end face by drive mechanism; The waveform of the corrugated web of photoelectric sensor scanning is meanwhile given controller with its optoelectronic scanning signal conveys, after this signal via controller signal processing module is handled; Control signal is flowed to bonding machine; With the welding gun of the bonding machine of workbench operation, just from the both sides of Ripple Sternum at lines conveying equipment, the online welding of enforcement that is controlled by the controller of the corrugated web of aiming at online Ripple Sternum and flange plate interface.
This equipment has solved this key problem of on-line automatic welding of Ripple Sternum automatic continuous production, for the high efficiency automatic continuous production that realizes Ripple Sternum is laid a good foundation.
Description of drawings
Fig. 1 structural representation of the present invention
The online Ripple Sternum running gear of Fig. 2 the present invention sketch map
Fig. 3 automatic welding device sketch map of the present invention
Gear between Fig. 4 automatic welding device workbench of the present invention bottom surface and bracing frame end face-tooth bar engagement, operation slide block-operation slide rail cooperate sketch map
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done further explanation:
The present invention includes Ripple Sternum at lines conveying equipment and automatic welder(welding machine) equipment; Two automatic welder(welding machine) device A are arranged at the both sides of online Ripple Sternum transport B; Ripple Sternum B-1 on this transport B is anchored on through clamp mechanism B-2 on the upper spider B-3 of online Ripple Sternum transport B; Automatic welding device A is made up of bracing frame 1, cable-pulling chain 2, workbench 3, bonding machine 4, controller 5, and bracing frame 1 end face vertically is provided with rack-and-pinion track 1-1 and orbit 1-2; Two bracing frames 1 are symmetricly set in the both sides of online Ripple Sternum transport B station; The difference stube cable drag chain 2 in the outside of two bracing frames; For this equipment electric power is provided by cable-pulling chain 2; Bonding machine 4 is installed in respectively on the table top of workbench 3 with controller 5, and the driven wheel 3-1 that workbench 3 bottom surfaces are provided with, driving rack-track 1-1, the orbit 1-2 with bearing support is corresponding respectively for operation slide block 3-2, and driven wheel 3-1 is connected with reducing motor 3-3 output; The driven wheel 3-1 of workbench 3 bottom surfaces cooperates with orbit 1-2 with driving rack-track 1-1 engagement, the operation slide block 3-2 of bearing support 3 end faces; Workbench 3 receives the driving of the driving mechanism of driven wheel-rack-track composition, carries the bonding machine 4 and controller 5 of its table top, through the orbit 1-2 stable operation of operation slide block 3-2 along bearing support 1; So; Be separately positioned in the welding gun 4-1 of the bonding machine 4 of two automatic welder(welding machine) equipment of online Ripple Sternum running gear B both sides, just from both sides in opposite directions facing to online Ripple Sternum B-1, be controlled by the controller and implement online welding.
The control system of this automatic welding device comprises power supply, on-line operation and welding track control; Welding track control is made up of photoelectric signal sensor and controller; Photoelectric sensor is provided with respect to the Ripple Sternum B-1 on the online station; Photoelectric signal sensor flows to controller with the photosignal of the web waveform scanning of gathering, and this signal via controller signal processing module flows to bonding machine 4 with the control signal of sending after handling; Respectively through its corresponding driving-chain that connects at controlled two bonding machines 4 with workbench 3 operations of its welding machine from online station Ripple Sternum both sides; Through its welding gun 4-1 corrugated web and flange plate interface are implemented accurate welding, after welding was accomplished, the step was at line procedures under getting into.
Claims (4)
1. the on-line automatic welding equipment of Ripple Sternum; Comprise that Ripple Sternum is at lines conveying equipment and automatic welding device; It is characterized in that automatic welding device is made up of bracing frame, cable-pulling chain, driving mechanism, workbench, bonding machine and control system; Two bracing frames are symmetricly set in the both sides of online Ripple Sternum transport station; Cable-pulling chain is that automatic welding device provides electric power, and bonding machine and controller are installed in respectively on the table top of workbench, is connected through driving mechanism between workbench bottom surface and the bracing frame end face; Workbench is carrying the bonding machine and the controller of table top; Moved at the bearing support end face by drive mechanism, with the bonding machine welding gun of workbench operation from the both sides of Ripple Sternum at lines conveying equipment, the online welding of enforcement that is controlled by the controller of the corrugated web of aiming at online Ripple Sternum and flange plate interface.
2. the on-line automatic welding equipment of Ripple Sternum according to claim 1; It is characterized in that driving mechanism between workbench bottom surface and the bracing frame end face by being arranged on bracing frame end face rack-track and the corresponding driven wheel that is arranged on the workbench bottom surface is formed, this driven wheel is connected with the reducing motor output.
3. the on-line automatic welding equipment of Ripple Sternum according to claim 1; It is characterized in that being provided with between workbench bottom surface and the bracing frame end face operation slide block-orbit mechanism; Operation slide block, orbit correspondence respectively are arranged on workbench bottom surface, bracing frame end face; The workbench that receives drive mechanism is through the operation slide block, along the orbit even running.
4. the on-line automatic welding equipment of Ripple Sternum according to claim 1; It is characterized in that the control system comprises power supply, on-line operation and welding track control; Welding track control is made up of photoelectric signal sensor and controller; The relative Ripple Sternum setting of photoelectric sensor, the signal output of photoelectric signal sensor is connected with the controller input, and controller output is connected with bonding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102870166A CN102773642A (en) | 2012-08-13 | 2012-08-13 | Corrugated web H-beam online automatic welding equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102870166A CN102773642A (en) | 2012-08-13 | 2012-08-13 | Corrugated web H-beam online automatic welding equipment |
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| CN102773642A true CN102773642A (en) | 2012-11-14 |
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| CN2012102870166A Pending CN102773642A (en) | 2012-08-13 | 2012-08-13 | Corrugated web H-beam online automatic welding equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433635A (en) * | 2013-08-16 | 2013-12-11 | 河南江河重工集团有限公司 | Welding device of corrugated web H-shaped steel and corrugated web H-shaped steel production line |
| CN103464942A (en) * | 2013-09-29 | 2013-12-25 | 广州新博数控焊接设备有限公司 | Welding equipment and welding method thereof |
| CN104959750A (en) * | 2015-06-12 | 2015-10-07 | 马明勇 | Corrugated web H-shaped steel installing and welding all-in-one machine |
| CN108453406A (en) * | 2018-03-28 | 2018-08-28 | 天津市万尔特钢结构有限公司 | Ripple Sternum production technology |
| CN108608214A (en) * | 2018-06-22 | 2018-10-02 | 北京京诚之星科技开发有限公司 | A kind of Ripple Sternum welding fabrication equipment and method |
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| JPH0615489A (en) * | 1991-12-25 | 1994-01-25 | Tomoe Corp | Automatic collecting device for weld slag |
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| CN202910470U (en) * | 2012-08-13 | 2013-05-01 | 湖北弘毅钢结构工程有限公司 | Corrugated web H-shaped steel on-line automatic welding device |
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2012
- 2012-08-13 CN CN2012102870166A patent/CN102773642A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPH0615489A (en) * | 1991-12-25 | 1994-01-25 | Tomoe Corp | Automatic collecting device for weld slag |
| JPH07299683A (en) * | 1994-05-10 | 1995-11-14 | Daito Seiki Kk | Cutting machine for h-steel |
| CN201012421Y (en) * | 2006-12-22 | 2008-01-30 | 北京多宝工贸有限责任公司 | H section steel automatic welding device |
| CN201140316Y (en) * | 2007-12-28 | 2008-10-29 | 鞍钢金属结构有限公司 | Apparatus for symmetrical fillet weld |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103433635A (en) * | 2013-08-16 | 2013-12-11 | 河南江河重工集团有限公司 | Welding device of corrugated web H-shaped steel and corrugated web H-shaped steel production line |
| CN103464942A (en) * | 2013-09-29 | 2013-12-25 | 广州新博数控焊接设备有限公司 | Welding equipment and welding method thereof |
| CN103464942B (en) * | 2013-09-29 | 2015-10-28 | 广州新博数控焊接设备有限公司 | Welding equipment and welding method thereof |
| CN104959750A (en) * | 2015-06-12 | 2015-10-07 | 马明勇 | Corrugated web H-shaped steel installing and welding all-in-one machine |
| CN108453406A (en) * | 2018-03-28 | 2018-08-28 | 天津市万尔特钢结构有限公司 | Ripple Sternum production technology |
| CN108608214A (en) * | 2018-06-22 | 2018-10-02 | 北京京诚之星科技开发有限公司 | A kind of Ripple Sternum welding fabrication equipment and method |
| CN108608214B (en) * | 2018-06-22 | 2023-07-25 | 北京京诚瑞信长材工程技术有限公司 | Corrugated web H-shaped steel welding forming equipment and method |
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Application publication date: 20121114 |