CN202910470U - Corrugated web H-shaped steel on-line automatic welding device - Google Patents

Corrugated web H-shaped steel on-line automatic welding device Download PDF

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Publication number
CN202910470U
CN202910470U CN 201220399973 CN201220399973U CN202910470U CN 202910470 U CN202910470 U CN 202910470U CN 201220399973 CN201220399973 CN 201220399973 CN 201220399973 U CN201220399973 U CN 201220399973U CN 202910470 U CN202910470 U CN 202910470U
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CN
China
Prior art keywords
workbench
welding
controller
automatic welding
driving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220399973
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Chinese (zh)
Inventor
周鹏
陈金林
张军
王军
王少重
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Hongshun Steel Structure Manufacturing Co., Ltd.
Original Assignee
HUBEI HONGYI STEEL CONSTRUCTION ENGINEERING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUBEI HONGYI STEEL CONSTRUCTION ENGINEERING Co Ltd filed Critical HUBEI HONGYI STEEL CONSTRUCTION ENGINEERING Co Ltd
Priority to CN 201220399973 priority Critical patent/CN202910470U/en
Application granted granted Critical
Publication of CN202910470U publication Critical patent/CN202910470U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a corrugated web H-shaped steel on-line automatic welding device and belongs to the field of mechanical devices. The device comprises a corrugated web H-shaped steel on-line conveying device and an automatic welding device, the automatic welding device is composed of a supporting frame, a cable drag chain, a driving mechanism, a work table, a welding machine and a control system, the welding machine and a controller are installed on a work table board respectively, the bottom surface of the work table and the top surface of the supporting frame are connected through the driving mechanism, the work table with the welding machine and the controller on the table board is driven by the driving mechanism to run on the top surface of the supporting frame, simultaneously, a photoelectric sensor transmits a photoelectric scanning signal to the controller, the controller transmits a processed control signal to the welding machine, and a welding gun of the welding machine is controlled to perform on-line accurate welding on an interface of a flange plate and a corrugated web of on-line corrugated web H-shaped steel. According to the corrugated web H-shaped steel on-line automatic welding device, on-line automatic welding of the corrugated web H-shaped steel is achieved, and a basis is established for achieving efficient and continuous automation production of the corrugated web H-shaped steel.

Description

The on-line automatic welding equipment of Ripple Sternum
Technical field
The on-line automatic welding equipment of Ripple Sternum of the present invention belongs to the plant equipment field.
Background technology
Ripple Sternum is as the innovative product of steel construction industry, web is changed into the web of bellows-shaped by flat web, it has broken through the restriction of traditional flat web H shaped steel ratio of height to thickness, overcome the problem of the easy local buckling of flat web distortion, under equality strength, can greatly reduce steel using amount, alleviate deadweight.The Ripple Sternum market prospects are wide, but because the change of web shape causes solder technology to become a present difficult problem, and the process that Ripple Sternum moves to welding post does not realize automation, conventional production methods adopts crane gear that Ripple Sternum is transported to welding post, then the method for artificial welding.Welding efficiency is low, and artificial weld strength is large, and welding quality also is difficult to guarantee.
Summary of the invention
The object of the present invention is to provide the on-line automatic welding equipment of a kind of Ripple Sternum, this equipment utilization photoelectric sensor scanning web waveform trace, then control system feeds back to welding gun with the web Wave data information of scanning, and welding gun welds around waveform.By roller-way Ripple Sternum is delivered to the welding machine station, has avoided utilizing crane gear lifting workpiece to the link of station, time saving and energy saving.
The present invention is achieved by the following technical solutions:
The on-line automatic welding equipment of Ripple Sternum of the present invention, comprise that Ripple Sternum is at lines conveying equipment and automatic welding device, automatic welding device is by bracing frame, cable-pulling chain, driving mechanism, workbench, bonding machine and composition of the control system, two bracing frames are symmetricly set in the both sides of online Ripple Sternum conveying device station, cable-pulling chain provides electric power for automatic welding device, bonding machine and controller are installed in respectively on the table top of workbench, be connected by driving mechanism between workbench bottom surface and the bracing frame end face, workbench is carrying bonding machine and the controller of table top, driven by driving mechanism moves at the bracing frame end face,, aim at the corrugated web of online Ripple Sternum and flange plate interface and be controlled by the controller and be implemented in wire bonding and connect from the both sides of Ripple Sternum at lines conveying equipment with the bonding machine welding gun of workbench operation.
Driving mechanism between above-mentioned workbench bottom surface and the bracing frame end face is by being arranged on bracing frame end face rack-track and the corresponding driven wheel that is arranged on the workbench bottom surface forms, and this driven wheel is connected with the reducing motor output.
Be provided with operation slide block-orbit mechanism between above-mentioned workbench bottom surface and the bracing frame end face, operation slide block, orbit respectively correspondence are arranged on workbench bottom surface, bracing frame end face, be subjected to the workbench of driving mechanism driving through the operation slide block, along the orbit even running.
The control system of above-mentioned automatic welding device comprises power supply, on-line operation and welding track control, welding track control is comprised of photoelectric signal sensor and controller, the relative Ripple Sternum setting of photoelectric sensor, the signal output of photoelectric signal sensor is connected with the controller input, and controller output is connected with bonding machine; Photoelectric signal sensor flows to controller with the photosignal of web waveform scanning, after this signal via controller signal processing module is processed, the control signal of sending is flowed to bonding machine, make the corrugated web of the online Ripple Sternum of the controlled aligning of bonding machine and flange plate interface implement accurate welding.
Automatic welding machine equipment of the present invention is symmetricly set in the both sides of the online station of Ripple Sternum running gear, bonding machine and controller are installed on the workbench, when the Ripple Sternum vertical by the spot welding group by the running gear on-line operation to welding post and fastening after, workbench is carrying bonding machine and the controller of table top, driven by driving mechanism moves at the bracing frame end face, the waveform of meanwhile photoelectric sensor scanning corrugated web, its optoelectronic scanning signal is flowed to controller, after this signal via controller signal processing module is processed, control signal is flowed to bonding machine, welding gun with the bonding machine of workbench operation, just from the both sides of Ripple Sternum at lines conveying equipment, aim at the corrugated web of online Ripple Sternum and flange plate interface and be controlled by the controller and be implemented in wire bonding and connect.
This equipment has solved this key problem of on-line automatic welding of Ripple Sternum automatic continuous production, produces continuously for the high-efficiency automatic of realizing Ripple Sternum and lays a good foundation.
Description of drawings
Fig. 1 structural representation of the present invention
The online Ripple Sternum running gear of Fig. 2 the present invention schematic diagram
Fig. 3 automatic welding device schematic diagram of the present invention
Gear between Fig. 4 automatic welding device workbench of the present invention bottom surface and bracing frame end face-tooth bar engagement, operation slide block-operation slide rail cooperate schematic diagram
The specific embodiment
The present invention is described further below in conjunction with accompanying drawing:
The present invention includes Ripple Sternum at lines conveying equipment and automatic welder(welding machine) equipment, two automatic welder(welding machine) device A are arranged at the both sides of online Ripple Sternum conveying device B, Ripple Sternum B-1 on this conveying device B is anchored on by clamp mechanism B-2 on the upper spider B-3 of online Ripple Sternum conveying device B; Automatic welding device A is comprised of bracing frame 1, cable-pulling chain 2, workbench 3, bonding machine 4, controller 5, and bracing frame 1 end face vertically is provided with rack-and-pinion track 1-1 and orbit 1-2; Two bracing frames 1 are symmetricly set in the both sides of online Ripple Sternum conveying device B station, at the outside of two bracing frames difference stube cable drag chain 2, provide electric power by cable-pulling chain 2 for this equipment, bonding machine 4 and controller 5 are installed in respectively on the table top of workbench 3, the driven wheel 3-1 that workbench 3 bottom surfaces arrange, operation slide block 3-2 respectively with the driving rack-track 1-1 of bracing frame 1, orbit 1-2 is corresponding, driven wheel 3-1 is connected with reducing motor 3-3 output, the driving rack-track 1-1 engagement of the driven wheel 3-1 of workbench 3 bottom surfaces and bracing frame 1 end face, operation slide block 3-2 cooperates with orbit 1-2, workbench 3 is subjected to the driving of the driving mechanism of driven wheel-rack-track composition, carry bonding machine 4 and the controller 5 of its table top, by the orbit 1-2 stable operation of operation slide block 3-2 along bracing frame 1, so, be separately positioned in the welding gun 4-1 of the bonding machine 4 of two automatic welder(welding machine) equipment of online Ripple Sternum running gear B both sides, just from both sides in opposite directions facing to online Ripple Sternum B-1, being controlled by the controller is implemented in wire bonding and connects.
The control system of this automatic welding device comprises power supply, on-line operation and welding track control, welding track control is comprised of photoelectric signal sensor and controller, photoelectric sensor arranges with respect to the Ripple Sternum B-1 on the online station, photoelectric signal sensor flows to controller with the photosignal of the web waveform scanning of collection, after this signal via controller signal processing module is processed, the control signal of sending is flowed to bonding machine 4, respectively by its corresponding driving-chain that connects at controlled two bonding machines 4 with workbench 3 operations of its welding machine from online station Ripple Sternum both sides, by its welding gun 4-1 corrugated web and flange plate interface are implemented precisely welding, after welding is finished, enter the lower step at line procedures.

Claims (4)

1. the on-line automatic welding equipment of Ripple Sternum, comprise that Ripple Sternum is at lines conveying equipment and automatic welding device, it is characterized in that automatic welding device is by bracing frame, cable-pulling chain, driving mechanism, workbench, bonding machine and composition of the control system, two bracing frames are symmetricly set in the both sides of online Ripple Sternum conveying device station, cable-pulling chain provides electric power for automatic welding device, bonding machine and controller are installed in respectively on the table top of workbench, be connected by driving mechanism between workbench bottom surface and the bracing frame end face, workbench is carrying bonding machine and the controller of table top, driven by driving mechanism moves at the bracing frame end face,, aim at the corrugated web of online Ripple Sternum and flange plate interface and be controlled by the controller and be implemented in wire bonding and connect from the both sides of Ripple Sternum at lines conveying equipment with the bonding machine welding gun of workbench operation.
2. the on-line automatic welding equipment of Ripple Sternum according to claim 1, it is characterized in that driving mechanism between workbench bottom surface and the bracing frame end face by being arranged on bracing frame end face rack-track and the corresponding driven wheel that is arranged on the workbench bottom surface forms, this driven wheel is connected with the reducing motor output.
3. the on-line automatic welding equipment of Ripple Sternum according to claim 1, it is characterized in that being provided with between workbench bottom surface and the bracing frame end face operation slide block-orbit mechanism, operation slide block, orbit respectively correspondence are arranged on workbench bottom surface, bracing frame end face, be subjected to the workbench of driving mechanism driving through the operation slide block, along the orbit even running.
4. the on-line automatic welding equipment of Ripple Sternum according to claim 1, it is characterized in that control system comprises power supply, on-line operation and welding track control, welding track control is comprised of photoelectric signal sensor and controller, the relative Ripple Sternum setting of photoelectric sensor, the signal output of photoelectric signal sensor is connected with the controller input, and controller output is connected with bonding machine.
CN 201220399973 2012-08-13 2012-08-13 Corrugated web H-shaped steel on-line automatic welding device Expired - Fee Related CN202910470U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220399973 CN202910470U (en) 2012-08-13 2012-08-13 Corrugated web H-shaped steel on-line automatic welding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220399973 CN202910470U (en) 2012-08-13 2012-08-13 Corrugated web H-shaped steel on-line automatic welding device

Publications (1)

Publication Number Publication Date
CN202910470U true CN202910470U (en) 2013-05-01

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102773642A (en) * 2012-08-13 2012-11-14 湖北弘毅钢结构工程有限公司 Corrugated web H-beam online automatic welding equipment
CN104325231A (en) * 2014-10-22 2015-02-04 浙江杭萧钢构股份有限公司 Automatic assembly welding device for steel pipe bundle combined structural member
CN104353937A (en) * 2014-10-22 2015-02-18 浙江杭萧钢构股份有限公司 Automatic assembling and welding device for straight steel pipe bundles
CN104526210A (en) * 2014-12-26 2015-04-22 上海气焊机厂有限公司 Drag chain device and cutting device
CN105436658A (en) * 2015-12-03 2016-03-30 成都环龙智能系统设备有限公司 Large efficient corrugated plate structural component intelligent welding robot work station
CN105436753A (en) * 2015-12-03 2016-03-30 成都环龙智能系统设备有限公司 Intelligent large corrugated web folding steel box beam welding operation robot work station

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102773642A (en) * 2012-08-13 2012-11-14 湖北弘毅钢结构工程有限公司 Corrugated web H-beam online automatic welding equipment
CN104325231A (en) * 2014-10-22 2015-02-04 浙江杭萧钢构股份有限公司 Automatic assembly welding device for steel pipe bundle combined structural member
CN104353937A (en) * 2014-10-22 2015-02-18 浙江杭萧钢构股份有限公司 Automatic assembling and welding device for straight steel pipe bundles
CN104325231B (en) * 2014-10-22 2016-04-20 浙江杭萧钢构股份有限公司 Steel pipe bundle combining structure component automatic assembling welder
CN104353937B (en) * 2014-10-22 2016-12-07 杭萧钢构股份有限公司 Yi word pattern steel pipe bundle automatic assembling welder
CN104526210A (en) * 2014-12-26 2015-04-22 上海气焊机厂有限公司 Drag chain device and cutting device
CN105436658A (en) * 2015-12-03 2016-03-30 成都环龙智能系统设备有限公司 Large efficient corrugated plate structural component intelligent welding robot work station
CN105436753A (en) * 2015-12-03 2016-03-30 成都环龙智能系统设备有限公司 Intelligent large corrugated web folding steel box beam welding operation robot work station

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TR01 Transfer of patent right

Effective date of registration: 20140928

Address after: 430345 Hubei Province, Wuhan city Huangpi District Road No. 39 Huhan Wu Hongyi Industrial Park

Patentee after: Hubei Hongshun Steel Structure Manufacturing Co., Ltd.

Address before: 430015 Hubei Province, Wuhan city Huangpi District Road No. 39 Huhan Wu Hongyi Industrial Park

Patentee before: Hubei Hongyi Steel Construction Engineering Co., Ltd.

C41 Transfer of patent application or patent right or utility model
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Free format text: CORRECT: ADDRESS; FROM: 430015 WUHAN, HUBEI PROVINCE TO: 430345 WUHAN, HUBEI PROVINCE

ASS Succession or assignment of patent right

Owner name: HUBEI HONGSHUN STEEL STRUCTURE MANUFACTURING CO.,

Free format text: FORMER OWNER: HUBEI HONGYI STEEL STRUCTURE ENGINEERING CO., LTD.

Effective date: 20140928

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Granted publication date: 20130501

Termination date: 20150813

EXPY Termination of patent right or utility model