CN201140316Y - Apparatus for symmetrical fillet welding - Google Patents

Apparatus for symmetrical fillet welding Download PDF

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Publication number
CN201140316Y
CN201140316Y CNU2007201853026U CN200720185302U CN201140316Y CN 201140316 Y CN201140316 Y CN 201140316Y CN U2007201853026 U CNU2007201853026 U CN U2007201853026U CN 200720185302 U CN200720185302 U CN 200720185302U CN 201140316 Y CN201140316 Y CN 201140316Y
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welding
telescopic
lifting
sleeve
column
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Expired - Fee Related
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张树成
赵海军
李张远
王超跃
张华明
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ANGANG METAL STRUCTURE Co Ltd
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ANGANG METAL STRUCTURE Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Butt Welding And Welding Of Specific Article (AREA)
  • Arc Welding In General (AREA)

Abstract

本实用新型提供一种对称角焊用的装置,包括2台焊机,其特点是在2台焊机之间还有1辆焊接台车,台车两侧各有一套升降系统和伸缩系统,升降系统垂直于地面安装,伸缩系统与地面成30~60°角度安装在升降系统套筒的侧壁上,在伸缩系统伸缩柱的端部及端部下侧各装有一个支点导向轮,伸缩系统伸缩柱的下侧通过调节装置与焊枪连接。本实用新型结构简单,设计合理,操作灵活;采用CO2气保焊的电弧穿透力强,焊丝的熔化率高,熔敷速度快,生产效率高;采用两面同时焊,焊接变形小,焊缝质量高。

Figure 200720185302

The utility model provides a device for symmetrical fillet welding, which includes 2 welding machines, and is characterized in that there is a welding trolley between the 2 welding machines, and a lifting system and a telescopic system are respectively installed on both sides of the trolley. The lifting system is installed perpendicular to the ground. The telescopic system is installed on the side wall of the lifting system sleeve at an angle of 30-60° to the ground. A fulcrum guide wheel is installed at the end and the lower side of the telescopic column of the telescopic system. The telescopic system The lower side of the telescopic column is connected with the welding torch through the adjusting device. The utility model has the advantages of simple structure, reasonable design and flexible operation; the arc penetrating power of the CO2 gas-shielded welding is strong, the melting rate of the welding wire is high, the deposition speed is fast, and the production efficiency is high; Seam quality is high.

Figure 200720185302

Description

对称角焊用的装置 Apparatus for symmetrical fillet welding

技术领域 technical field

本实用新型属于焊接技术领域,尤其涉及一种对称角焊用的装置。The utility model belongs to the technical field of welding, in particular to a device for symmetrical fillet welding.

背景技术 Background technique

目前,对称角焊一般采用埋弧焊自动小车进行单面焊接,生产效率低,因为采用焊完一面角焊再焊另一面角焊,由于两面受热不均匀而导致工件变形大,所以焊接质量往往也不理想。At present, the symmetrical fillet welding generally adopts submerged arc welding automatic trolley for single-sided welding, and the production efficiency is low. Because the fillet welding on one side is used to weld the fillet welding on the other side, the deformation of the workpiece is large due to uneven heating on both sides, so the welding quality is often Not ideal either.

发明内容 Contents of the invention

本实用新型为克服上述现有技术的不足,提供一种既适合于对角焊又能两面同时进行焊接的装置。The utility model provides a device which is not only suitable for fillet welding but also capable of simultaneous welding on both sides in order to overcome the shortcomings of the above-mentioned prior art.

本实用新型对称角焊用的装置是这样实现的:该装置包括2台焊机,其特点是2台焊机之间有1辆焊接台车,焊接台车的两侧各有一套升降系统和伸缩系统,升降系统垂直于地面安装,伸缩系统与地面30~60°角度安装在升降系统套筒的侧壁上,在伸缩系统伸缩柱的端部及端部下侧各装有一个支点导向轮,伸缩系统伸缩柱的下侧通过调节装置与焊枪连接。The device for symmetrical fillet welding of the utility model is realized in the following way: the device includes 2 welding machines, which is characterized in that there is a welding trolley between the 2 welding machines, and a set of lifting system and a lifting system are respectively arranged on both sides of the welding trolley. The telescopic system, the lifting system is installed perpendicular to the ground, the telescopic system is installed on the side wall of the lifting system sleeve at an angle of 30-60° to the ground, and a fulcrum guide wheel is installed at the end and the lower side of the telescopic column of the telescopic system. The lower side of the telescopic column of the telescopic system is connected with the welding torch through the adjustment device.

本实用新型所述的升降系统由升降套筒和升降立柱组成,升降套筒四面内壁各装有4个滚动轴承,并套装在升降立柱的外面,升降立柱垂直于地面安装;所述的伸缩系统由伸缩套筒和伸缩柱组成,伸缩套筒四面内壁各装有4个滚动轴承,并套装在伸缩柱的外面;所述的调节装置由2根齿条与2个齿轮构成,齿轮做旋转运动,齿条做位移运动,齿轮与调整手轮安装在同一轴上,旋转调整手轮便可使焊枪做上下和前后运动;所述的焊机采用逆变气保CO2/MAG焊机。The lifting system described in the utility model is composed of a lifting sleeve and a lifting column. The inner walls of the four sides of the lifting sleeve are respectively equipped with 4 rolling bearings, and are set on the outside of the lifting column. The lifting column is installed perpendicular to the ground; the telescopic system consists of The telescopic sleeve and the telescopic column are composed of four rolling bearings on the four inner walls of the telescopic sleeve, and are set on the outside of the telescopic column; the adjustment device is composed of 2 racks and 2 gears, the gears rotate, and the gears The bar does displacement movement, the gear and the adjustment handwheel are installed on the same axis, and the rotation of the adjustment handwheel can make the welding torch move up and down and forward and backward; the welding machine adopts an inverter gas shielded CO2/MAG welding machine.

本实用新型对称角焊用的装置结构简单,设计合理,操作灵活;采用CO2气保焊的电弧穿透力强,焊丝的熔化率高,熔敷速度快,生产效率高;采用两面同时焊,焊接变形小,焊缝质量高。The device for symmetrical fillet welding of the utility model is simple in structure, reasonable in design and flexible in operation; the arc penetrating power of CO2 gas shielded welding is strong, the melting rate of welding wire is high, the deposition speed is fast, and the production efficiency is high; the simultaneous welding of both sides is adopted, The welding deformation is small and the weld quality is high.

附图说明 Description of drawings

附图1为本实用新型对称角焊用的装置的结构示意图。Accompanying drawing 1 is the structural representation of the device for symmetrical fillet welding of the present invention.

附图2为附图1的A-A剖视图。Accompanying drawing 2 is A-A sectional view of accompanying drawing 1.

下面参照附图对本实用新型作进一步的描述。Below with reference to accompanying drawing, the utility model is further described.

具体实施方式 Detailed ways

从附图中可以看出,本实用新型对称角焊用的装置主要包括2台焊机13,本实用新型采用逆变气保CO2/MAG焊机。在2台焊机之间设有1辆焊接台车5。在焊接台车5的两侧各设有一套升降系统和伸缩系统。所述的升降系统由升降套筒2和升降立柱1组成,升降套筒四面内壁各装有4个滚动轴承。升降套筒2套装在升降立柱1的外面,通过滚动轴承配合,升降立柱1垂直于地面安装,在外力的作用下升降套2可以相对于升降立柱1做上下往复运动。所述的伸缩系统由伸缩套筒3和伸缩柱4组成。伸缩套筒四面内壁各装有4个滚动轴承,伸缩套筒3套装在伸缩柱4的外面,通过滚动轴承配合,在外力的作用下伸缩柱4相对与伸缩套筒3可以做前后伸缩运动。伸缩系统与地面成30~60°角安装在升降系统套筒2的侧壁上,最好45°角。在伸缩系统伸缩柱4的前端部及端部下侧分别装有支点导向轮9和支点导向轮10。焊枪12通过一个调节装置连接在伸缩柱4的下方,可通过调节装置上的调整手轮7和8使其进行前后和上下移动。本实用新型在伸缩套筒3上还安设有紧固手轮6,在焊接结束时可以旋紧紧固手轮6,使其顶紧伸缩柱4,以防止支点导向轮9和支点导向轮10在没有焊接部件顶紧的情况下,伸缩柱4在自身重力的作用下从伸缩套筒3中滑落出来。As can be seen from the accompanying drawings, the device for symmetrical fillet welding of the utility model mainly includes 2 welding machines 13, and the utility model adopts an inverter gas shielded CO2/MAG welding machine. A welding trolley 5 is arranged between the two welding machines. Both sides of the welding trolley 5 are respectively provided with a set of lifting system and telescopic system. The lifting system is composed of a lifting sleeve 2 and a lifting column 1, and four rolling bearings are respectively installed on the inner walls of the four sides of the lifting sleeve. The lifting sleeve 2 is set on the outside of the lifting column 1. Through the cooperation of rolling bearings, the lifting column 1 is installed perpendicular to the ground. Under the action of external force, the lifting sleeve 2 can reciprocate up and down relative to the lifting column 1. The telescopic system is composed of a telescopic sleeve 3 and a telescopic column 4 . The four inner walls of the telescopic sleeve are respectively equipped with 4 rolling bearings, and the telescopic sleeve 3 is set on the outside of the telescopic column 4. Through the cooperation of the rolling bearings, the telescopic column 4 can do forward and backward telescopic movement relative to the telescopic sleeve 3 under the action of external force. The telescopic system is installed on the side wall of the lifting system sleeve 2 at an angle of 30~60° with the ground, preferably at an angle of 45°. A fulcrum guide wheel 9 and a fulcrum guide wheel 10 are respectively housed at the front end and the end lower side of the telescopic system telescopic column 4 . The welding torch 12 is connected below the telescopic column 4 through an adjusting device, which can be moved back and forth and up and down by adjusting the handwheels 7 and 8 on the adjusting device. The utility model is also equipped with a fastening handwheel 6 on the telescopic sleeve 3, and the fastening handwheel 6 can be tightened at the end of welding to make it tighten the telescopic column 4, so as to prevent the fulcrum guide wheel 9 and the fulcrum guide wheel 10 Under the condition that there is no welding part to push against, the telescopic column 4 slides out from the telescopic sleeve 3 under the action of its own gravity.

本实用新型以焊接H型钢为例,如附图1所示。先将点焊对接好的焊接部件H型钢11安放在焊接台车5上,将伸缩柱4前部的两个支点导向轮9和10分别紧靠在H型钢11的腹板和下翼缘板上,再通过调整手轮7和8将焊枪头调整到焊接最佳位置,在启动焊机的同时启动焊接台车5,电磁调速电机便能使焊接台车5以最佳速度向前移动。在焊接过程中,支点导向轮10支撑在H型钢11的翼缘板上,在托起伸缩柱4的同时也托起了伸缩套筒3和升降套筒2,在升降套筒2和伸缩系统的重力下使支点导向轮10紧靠在翼缘板上;支点导向轮9支撑在H型钢11的腹板上,在伸缩柱4的重力作用下可以使导向轮9紧靠在腹板上,即使H型钢11的腹板与翼缘板表面有凹凸不平时,通过两个支点导向轮9和10的支撑及伸缩柱4和升降套筒2的重力作用,可使升降套筒2上下自动调整,伸缩柱4做伸出或缩回的动作,从而使焊枪和焊缝始终保持最佳的焊接位置。采用本实用新型装置只需在每次焊接前对焊枪作一次调整,避免了在焊接过程中的二次调整。本实用新型特别适合于焊接H型钢和T型钢。The utility model takes welding H-shaped steel as an example, as shown in accompanying drawing 1. Place the welded part H-beam 11 that has been spot-welded butt-jointed on the welding trolley 5, and place the two fulcrum guide wheels 9 and 10 at the front of the telescopic column 4 against the web and lower flange of the H-beam 11 respectively. Then adjust the welding torch head to the best position for welding by adjusting the handwheels 7 and 8, start the welding trolley 5 while starting the welding machine, and the electromagnetic speed regulating motor can make the welding trolley 5 move forward at the optimal speed . During the welding process, the fulcrum guide wheel 10 is supported on the flange plate of the H-shaped steel 11. While supporting the telescopic column 4, it also supports the telescopic sleeve 3 and the lifting sleeve 2. The lifting sleeve 2 and the telescopic system The fulcrum guide wheel 10 is abutted against the flange plate under the gravity; the fulcrum guide wheel 9 is supported on the web of the H-shaped steel 11, and the guide wheel 9 can be abutted against the web under the gravity of the telescopic column 4, Even if the surface of the web and flange of the H-shaped steel 11 is uneven, the lifting sleeve 2 can be automatically adjusted up and down through the support of the two fulcrum guide wheels 9 and 10 and the gravitational action of the telescopic column 4 and the lifting sleeve 2 , the telescopic column 4 does the action of extending or retracting, so that the welding torch and the welding seam always maintain the best welding position. Adopting the device of the utility model only needs to adjust the welding torch once before each welding, avoiding the secondary adjustment in the welding process. The utility model is particularly suitable for welding H-shaped steel and T-shaped steel.

Claims (5)

1.一种对称角焊用装置,包括2台焊机,其特征在于2台焊机之间有1辆焊接台车,焊接台车的两侧各有一套升降系统和伸缩系统,升降系统垂直于地面安装,伸缩系统与地面成30~60°角度安装在升降系统套筒的侧壁上,在伸缩系统伸缩柱的端部及端部下侧各装有一个支点导向轮,伸缩系统伸缩柱的下侧通过调节装置与焊枪连接。1. A device for symmetrical fillet welding, including 2 welding machines, characterized in that there is a welding trolley between the 2 welding machines, and a set of lifting system and telescopic system are respectively arranged on both sides of the welding trolley, and the lifting system is vertical Installed on the ground, the telescopic system is installed on the side wall of the lifting system sleeve at an angle of 30-60° to the ground, and a fulcrum guide wheel is installed on the end and the lower side of the telescopic column of the telescopic system. The underside is connected to the welding torch via an adjustment device. 2.根据权利要求1所述的对称角焊用装置,其特征在于所述的升降系统由升降套筒和升降立柱组成,升降套筒四面内壁各装有4个滚动轴承,并套装在升降立柱的外面,升降立柱垂直于地面安装。2. The device for symmetrical fillet welding according to claim 1, characterized in that the lifting system is composed of a lifting sleeve and a lifting column, and the inner walls of the four sides of the lifting sleeve are respectively equipped with 4 rolling bearings, and are set on the lifting column. Outside, the lifting column is installed perpendicular to the ground. 3.根据权利要求1所述的对称角焊用装置,其特征在于所述的伸缩系统由伸缩套筒和伸缩柱组成,伸缩套筒四面内壁各装有4个滚动轴承,并套装在伸缩柱的外面。3. The device for symmetrical fillet welding according to claim 1, characterized in that the telescopic system is composed of a telescopic sleeve and a telescopic column, and the four inner walls of the telescopic sleeve are respectively equipped with 4 rolling bearings, and are set on the telescopic column. Outside. 4.根据权利要求1、2或3所述的对称角焊用装置,其特征在于所述的调节装置由2根齿条和2个齿轮构成,齿轮做旋转运动,齿条做位移运动,齿轮的端部安有调整手轮。4. The device for symmetrical fillet welding according to claim 1, 2 or 3, characterized in that the adjustment device is composed of 2 racks and 2 gears, the gears perform rotational motion, the racks perform displacement motion, and the gears There is an adjustment handwheel at the end. 5.根据权利要求1、2或3所述的对称角焊用装置,其特征在于所述的焊机采用逆变气保CO2/MAG焊机。5. The device for symmetrical fillet welding according to claim 1, 2 or 3, characterized in that said welding machine is an inverter CO2/MAG welding machine.
CNU2007201853026U 2007-12-28 2007-12-28 Apparatus for symmetrical fillet welding Expired - Fee Related CN201140316Y (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101844288A (en) * 2009-03-26 2010-09-29 (株)靑松产业机械 A kind of welding tractor
CN102151970A (en) * 2011-03-23 2011-08-17 无锡华联科技集团有限公司 Spot welding device of H-beam assembling machine
CN102350594A (en) * 2011-08-10 2012-02-15 中冶建工集团有限公司 Method for assembling cross-shaped steel column through gantry hanger frame
CN102773642A (en) * 2012-08-13 2012-11-14 湖北弘毅钢结构工程有限公司 Corrugated web H-beam online automatic welding equipment
CN104918745A (en) * 2013-01-31 2015-09-16 小池酸素工业株式会社 Travel carriage
CN107378314A (en) * 2017-06-22 2017-11-24 山东三维钢结构股份有限公司 A kind of large-scale i-beam structure anti-deformation welding and forming device
CN107824942A (en) * 2017-10-20 2018-03-23 中船黄埔文冲船舶有限公司 One kind is used for the band T-shaped sheet material semi-automatic welding equipment of fillet
CN107877100A (en) * 2017-11-24 2018-04-06 张文安 A kind of automated manufacturing method of steel grating
CN111408822A (en) * 2020-05-06 2020-07-14 福建省闽铝轻量化汽车制造有限公司 Welding forming method and device for main longitudinal beam of anti-deformation aluminum alloy semitrailer
CN111482682A (en) * 2020-06-06 2020-08-04 滦县众兴钢构有限公司 Submerged arc welding gun positioning device
CN112030157A (en) * 2020-09-09 2020-12-04 哈尔滨科能熔敷科技有限公司 Side type water-cooled wall cladding machine capable of continuously operating
CN112139643A (en) * 2020-11-24 2020-12-29 佛山市顺德区裕德实业有限公司 Double-gun welding equipment with high automation degree
CN112207401A (en) * 2020-10-21 2021-01-12 黄伟东 Submerged-arc welding system and welding method
CN113751945A (en) * 2021-10-12 2021-12-07 江南造船(集团)有限责任公司 Anti-deformation welding tool and anti-deformation welding method for T-shaped section
CN117428363A (en) * 2023-12-20 2024-01-23 贵州省公路工程集团有限公司 Welding method of unloading device

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101844288A (en) * 2009-03-26 2010-09-29 (株)靑松产业机械 A kind of welding tractor
CN102151970A (en) * 2011-03-23 2011-08-17 无锡华联科技集团有限公司 Spot welding device of H-beam assembling machine
CN102350594A (en) * 2011-08-10 2012-02-15 中冶建工集团有限公司 Method for assembling cross-shaped steel column through gantry hanger frame
CN102773642A (en) * 2012-08-13 2012-11-14 湖北弘毅钢结构工程有限公司 Corrugated web H-beam online automatic welding equipment
CN104918745A (en) * 2013-01-31 2015-09-16 小池酸素工业株式会社 Travel carriage
CN104918745B (en) * 2013-01-31 2017-03-22 小池酸素工业株式会社 Travel carriage
CN107378314A (en) * 2017-06-22 2017-11-24 山东三维钢结构股份有限公司 A kind of large-scale i-beam structure anti-deformation welding and forming device
CN107824942A (en) * 2017-10-20 2018-03-23 中船黄埔文冲船舶有限公司 One kind is used for the band T-shaped sheet material semi-automatic welding equipment of fillet
CN107877100A (en) * 2017-11-24 2018-04-06 张文安 A kind of automated manufacturing method of steel grating
CN111408822A (en) * 2020-05-06 2020-07-14 福建省闽铝轻量化汽车制造有限公司 Welding forming method and device for main longitudinal beam of anti-deformation aluminum alloy semitrailer
CN111482682A (en) * 2020-06-06 2020-08-04 滦县众兴钢构有限公司 Submerged arc welding gun positioning device
CN112030157A (en) * 2020-09-09 2020-12-04 哈尔滨科能熔敷科技有限公司 Side type water-cooled wall cladding machine capable of continuously operating
CN112207401A (en) * 2020-10-21 2021-01-12 黄伟东 Submerged-arc welding system and welding method
CN112207401B (en) * 2020-10-21 2022-03-18 山东华奥电气有限公司 Submerged arc welding system and welding method
CN112139643A (en) * 2020-11-24 2020-12-29 佛山市顺德区裕德实业有限公司 Double-gun welding equipment with high automation degree
CN112139643B (en) * 2020-11-24 2021-02-23 佛山市顺德区裕德实业有限公司 Double-gun welding equipment with high automation degree
CN113751945A (en) * 2021-10-12 2021-12-07 江南造船(集团)有限责任公司 Anti-deformation welding tool and anti-deformation welding method for T-shaped section
CN117428363A (en) * 2023-12-20 2024-01-23 贵州省公路工程集团有限公司 Welding method of unloading device
CN117428363B (en) * 2023-12-20 2024-02-23 贵州省公路工程集团有限公司 Welding method of unloading device

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