CN201997881U - Automatic welder for pipe connecting plates and reinforcing rings - Google Patents
Automatic welder for pipe connecting plates and reinforcing rings Download PDFInfo
- Publication number
- CN201997881U CN201997881U CN2011201148563U CN201120114856U CN201997881U CN 201997881 U CN201997881 U CN 201997881U CN 2011201148563 U CN2011201148563 U CN 2011201148563U CN 201120114856 U CN201120114856 U CN 201120114856U CN 201997881 U CN201997881 U CN 201997881U
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- pipeline
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- walking track
- bonding machine
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- 230000003014 reinforcing effect Effects 0.000 title abstract 3
- 238000003466 welding Methods 0.000 claims abstract description 51
- 230000003028 elevating effect Effects 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses an automatic welder for pipe connecting plates and reinforcing rings, which comprises cantilever welders, a chuck type pipe driver, a pipe lifting support, two cantilever welder travelling rail sets and a pipe support travelling rail. The cantilever welder traveling rail sets are disposed in parallel on two sides of the support travelling rail, one cantilever welder is mounted on each of the two cantilever welder travelling rail, the pipe lifting support is mounted on the pipe support travelling rail, the chuck type pipe driver is mounted at one end of the pipe lifting support travelling rail, and the chuck type pipe driver and the pipe lifting support travelling rail are on a same line. The automatic welder can be used for simultaneously welding axially symmetrical fillet welds of the pipe connecting plates and peripherally symmetrical fillet welds of the reinforcing rings, so that production efficiency and welding quality are improved, and labor intensity of workers is reduced.
Description
Technical field
The utility model relates to a kind of automatic welding machine that is used for having on the pipeline connecting plate, stiffening ring welding, belongs to the automatic welding equipment technical field.
Background technology
Power industry novel electric power pipe tower structure is formed by pipeline, stiffening ring, connecting plate assembly welding.What electric power pipe tower adopted at present is manual welding or manually semi-automatic welding, even if semi-automatic welding also can't realize the high efficiency high-quality welding of stiffening ring, support arm connecting plate group; Low, the poor welding quality of welding efficiency during existing pipe tower is produced, welder's labour intensity are big, not only waste the great amount of manpower financial resources, and the stability of product quality can't be guaranteed also.
The utility model content
Technical problem to be solved in the utility model is, overcome the shortcoming of prior art, propose a kind of automatic welding machine that is applicable to the welding of pipeline connecting plate and stiffening ring, solve that in electric power pipe tower structure is produced welding efficiency is low, poor welding quality, problem that welder's labour intensity is big.
In order to solve above technical problem, the utility model provides a kind of automatic welding machine that is used for pipeline connecting plate and stiffening ring welding, comprise that cantilever bonding machine, chuck mode pipeline driving machine, pipeline lifting support, cantilever bonding machine walking track and pipeline support the walking track, described cantilever bonding machine walking track is two groups, is arranged in parallel in described support walking track both sides; On two groups of described cantilever bonding machine walking tracks, a described cantilever bonding machine is installed respectively; Described pipeline lifting is supported and is installed on the described pipeline support walking track; Described chuck mode pipeline driving machine is installed on the end that the walking track is supported in described pipeline lifting, supports the walking track with described pipeline lifting and is on same the straight line.
The technical scheme that the utility model further limits is: the automatic welding machine of aforesaid pipeline connecting plate and stiffening ring, and, described cantilever bonding machine comprises column, cantilever, electronic screw mandrel transmission elevating mechanism, wire-feed motor, welding head, walking dolly; Described welding head and wire-feed motor are installed on the described cantilever, and described cantilever vertically is installed on the described column, and described electronic screw mandrel transmission elevating mechanism is regulated described cantilever and moved up and down along described column; The described column and the source of welding current are fixedly connected on the described walking dolly; Described walking dolly is made up of base, wheel, servo deceleration motor, and described wheel places on the described cantilever bonding machine walking track; The walking dolly speed of travel is controlled by frequency conversion speed-adjusting system, can adjust on a large scale, both can move fast and move to the welding position, can accurately move with the speed of welding of setting again.
The automatic welding machine of aforesaid pipeline connecting plate and stiffening ring, described cantilever bonding machine walking track is made up of on base plate angle steel and lightweight I-beam secured in parallel, described angle steel is in described cantilever bonding machine walking track inboard, is " ∧ " shape and is connected with described base plate; Described lightweight I-beam is in the described cantilever bonding machine walking track outside, is " I " shape and is connected with described base plate, makes it corresponding with wheel, walking dolly is played the effect of guiding.
The automatic welding machine of aforesaid pipeline connecting plate and stiffening ring, described welding head comprises welding gun, angle demodulator, fine-tuning slide, wig-wag and tracker, and externally link to each other with PLC welding procedure system, by the control of PLC welding procedure system, accurately weld.
The automatic welding machine of aforesaid pipeline connecting plate and stiffening ring, described chuck mode pipeline driving machine comprises frame and scroll chuck; On described frame, be provided with some locating holes; Described scroll chuck by internal-gear type turn round support, travelling gear and reducing motor, brush is fixed on the chuck seat; Described chuck seat is located on described frame locating hole by bearing pin, adjusts the scroll chuck centre-height.
Further, the automatic welding machine of aforesaid pipeline connecting plate and stiffening ring, described pipeline support the walking track by parallel being fixed on the base plate and forming of two light rails.
The beneficial effects of the utility model are: the utility model is to weld the axial symmetric angle weld seam of the connecting plate of pipeline, stiffening ring circumferencial direction symmetric angle weld seam simultaneously, has improved production efficiency and welding quality, has reduced working strength of workers.
Description of drawings
Fig. 1 is a front view of the present utility model.
Fig. 2 is a vertical view of the present utility model.
Fig. 3 is a left view of the present utility model.
The specific embodiment
Embodiment 1
A kind of automatic welding machine that is applicable to pipeline connecting plate and stiffening ring welding that present embodiment provides, structure comprise that two groups of cantilever bonding machine walking tracks 4 are arranged in parallel in support walking track 5 both sides as shown in Figure 1 to Figure 3; On two groups of cantilever bonding machine walking tracks 4, a cantilever bonding machine 2 is installed respectively, described cantilever bonding machine 2 comprises column 6, cantilever 7, electronic screw mandrel transmission elevating mechanism 8, wire-feed motor 9, welding head 10, walking dolly 11, described bonding machine, 10 are installed on the described cantilever 7 with wire-feed motor 9, described cantilever 7 vertically is installed on the described column 6, and described electronic screw mandrel transmission elevating mechanism 8 is regulated described cantilever 7 and moved up and down along described column 6; Described column 6 is fixedly connected on the described walking dolly 11 with the source of welding current 12; Described walking dolly 11 is made up of base, wheel, servo deceleration motor, described wheel places on the described cantilever bonding machine walking track 4, described cantilever bonding machine walking track 4 is made up of on base plate angle steel and lightweight I-beam secured in parallel, described angle steel is in described cantilever bonding machine walking track inboard, is " ∧ " shape and is connected with described base plate; Described lightweight I-beam is in described cantilever bonding machine walking track 4 outsides, is " I " shape and is connected with described base plate, makes it corresponding with wheel, walking dolly 11 is played the effect of guiding.
The pipeline lifting is supported pipeline lifting support 3 is installed on the walking track 5, described pipeline lifting is supported and is made up of running roller, elevating adjusting device, walking dolly, retaining mechanism etc., and pipeline supports the walking track by parallel being fixed on the base plate and forming of two light rails; Described chuck mode pipeline driving machine 1 is installed on the end that walking track 5 is supported in described pipeline lifting, described chuck mode pipeline driving machine 1 comprises frame and scroll chuck, on described frame, be provided with some locating holes 15, described scroll chuck by internal-gear type turn round support, travelling gear and reducing motor, brush is fixed on the chuck seat; Described chuck seat is located on described frame locating hole 15 by bearing pin, supports walking track 5 with described pipeline lifting and is on same the straight line; Accurately weld by stiffening ring 17 and connecting plate 18 on 10 pairs of electric power pipes of welding head tower 16.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
Claims (6)
1. the automatic welding machine of pipeline connecting plate and stiffening ring, it is characterized in that: comprise that cantilever bonding machine, chuck mode pipeline driving machine, pipeline lifting support, cantilever bonding machine walking track and pipeline support the walking track, described cantilever bonding machine walking track is two groups, is arranged in parallel in described support walking track both sides; On two groups of described cantilever bonding machine walking tracks, a described cantilever bonding machine is installed respectively; Described pipeline lifting is supported and is installed on the described pipeline support walking track; Described chuck mode pipeline driving machine is installed on the end that the walking track is supported in described pipeline lifting, supports the walking track with described pipeline lifting and is on same the straight line.
2. the automatic welding machine of pipeline connecting plate according to claim 1 and stiffening ring is characterized in that: described cantilever bonding machine comprises column, cantilever, electronic screw mandrel transmission elevating mechanism, wire-feed motor, welding head, walking dolly; Described welding head and wire-feed motor are installed on the described cantilever, and described cantilever vertically is installed on the described column, and described electronic screw mandrel transmission elevating mechanism is regulated described cantilever and moved up and down along described column; The described column and the source of welding current are fixedly connected on the described walking dolly; Described walking dolly is made up of base, wheel, servo deceleration motor, and described wheel places on the described cantilever bonding machine walking track.
3. the automatic welding machine of pipeline connecting plate according to claim 2 and stiffening ring, it is characterized in that: described cantilever bonding machine walking track is made up of on base plate angle steel and lightweight I-beam secured in parallel, described angle steel is in described cantilever bonding machine walking track inboard, is " ∧ " shape and is connected with described base plate; Described lightweight I-beam is in the described cantilever bonding machine walking track outside, is " I " shape and is connected with described base plate.
4. the automatic welding machine of pipeline connecting plate according to claim 3 and stiffening ring is characterized in that: described welding head comprises welding gun, angle demodulator, fine-tuning slide, wig-wag and tracker, and externally links to each other with PLC welding procedure system.
5. the automatic welding machine of pipeline connecting plate according to claim 1 and stiffening ring is characterized in that: described chuck mode pipeline driving machine comprises frame and scroll chuck; On described frame, be provided with some locating holes; Described scroll chuck by internal-gear type turn round support, travelling gear and reducing motor, brush is fixed on the chuck seat; Described chuck seat is located on described frame locating hole by bearing pin.
6. the automatic welding machine of pipeline connecting plate according to claim 1 and stiffening ring is characterized in that: described pipeline supports the walking track by parallel being fixed on the base plate and forming of two light rails.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201148563U CN201997881U (en) | 2011-04-19 | 2011-04-19 | Automatic welder for pipe connecting plates and reinforcing rings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201148563U CN201997881U (en) | 2011-04-19 | 2011-04-19 | Automatic welder for pipe connecting plates and reinforcing rings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201997881U true CN201997881U (en) | 2011-10-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201148563U Expired - Lifetime CN201997881U (en) | 2011-04-19 | 2011-04-19 | Automatic welder for pipe connecting plates and reinforcing rings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201997881U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103978325A (en) * | 2014-04-30 | 2014-08-13 | 濮阳市亚利机械制造有限公司 | Automatic pipe and plate welding equipment and automatic pipe and plate welding method |
| CN104785943A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Cylinder reinforcing ring assembling-welding workstation and welding method thereof |
| CN105665982A (en) * | 2016-04-22 | 2016-06-15 | 江苏巨鑫石油钢管有限公司 | Welding platform for large-diameter steel pipe |
| CN108381011A (en) * | 2018-05-18 | 2018-08-10 | 中船黄埔文冲船舶有限公司 | A kind of H profile steel turns over assembling and welding process and its auxiliary mould |
| CN114700668A (en) * | 2022-04-14 | 2022-07-05 | 中交二公局第三工程有限公司 | Automatic processing equipment for I-steel of underground continuous wall reinforcement cage joint |
-
2011
- 2011-04-19 CN CN2011201148563U patent/CN201997881U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103978325A (en) * | 2014-04-30 | 2014-08-13 | 濮阳市亚利机械制造有限公司 | Automatic pipe and plate welding equipment and automatic pipe and plate welding method |
| CN104785943A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Cylinder reinforcing ring assembling-welding workstation and welding method thereof |
| CN105665982A (en) * | 2016-04-22 | 2016-06-15 | 江苏巨鑫石油钢管有限公司 | Welding platform for large-diameter steel pipe |
| CN105665982B (en) * | 2016-04-22 | 2017-08-29 | 江苏巨鑫石油钢管有限公司 | A kind of jig of large-diameter steel pipe |
| CN108381011A (en) * | 2018-05-18 | 2018-08-10 | 中船黄埔文冲船舶有限公司 | A kind of H profile steel turns over assembling and welding process and its auxiliary mould |
| CN114700668A (en) * | 2022-04-14 | 2022-07-05 | 中交二公局第三工程有限公司 | Automatic processing equipment for I-steel of underground continuous wall reinforcement cage joint |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 211000 Qingshui Ting West Road, Jiangning economic and Technological Development Zone, Nanjing, Jiangsu Patentee after: Nanjing Auto Electric Co., Ltd. Address before: 211000 Qingshui Ting West Road, Jiangning economic and Technological Development Zone, Nanjing, Jiangsu Patentee before: Nanjing Auto Electric Co., Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20111005 |
|
| CX01 | Expiry of patent term |