CN203992770U - Automatic welding device for circular weld - Google Patents
Automatic welding device for circular weld Download PDFInfo
- Publication number
- CN203992770U CN203992770U CN201420477136.7U CN201420477136U CN203992770U CN 203992770 U CN203992770 U CN 203992770U CN 201420477136 U CN201420477136 U CN 201420477136U CN 203992770 U CN203992770 U CN 203992770U
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- welding
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- weld
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- circular weld
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- 238000003466 welding Methods 0.000 title claims abstract description 116
- 230000009184 walking Effects 0.000 claims abstract description 14
- 230000004907 flux Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 8
- 238000007778 shielded metal arc welding Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000009659 non-destructive testing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Arc Welding In General (AREA)
Abstract
For an automatic welding device for circular weld, this device is comprised of the welding tractor that is arranged in the walking track plates on sealed drum and be arranged on walking track; Walking track plates is comprised of three flexible rails; In welding tractor, body forward structure is provided with a directive wheel being positioned on flexible rail, and the outlet of feed pipe matches with the welding gun of frame below, and wire reel matches with the wire feeder in frame; Wire reel is connected with welding wire motor output shaft axle, and welding wire motor, motor and power supply are electrically connected to control cabinet.The automatic welding device for circular weld that the utility model provides, can solve large-scale reel structure and weld difficult problem, has realized the application of common Lincoln weld on ring-shaped combination weld seam.
Description
Technical field
The utility model relates to a kind of welder, especially a kind of automatic welding device for circular weld.
Background technology
In water power hydraulic engineering winding type lifting means, adopt the structure of sealed drum very general.Steel plate that its structure adopts is thicker, and welding job amount is very large.The welding employing Lincoln weld of downhand welding position and the electro-gas (enclosed) welding technique of vertical position welding position of cylindrical shell its vertical masonry joint after rolling are very ripe.And for the annular butt weld of cylindrical shell, cylinders with small diameter adopts the mean place weldering of turning rolls+submerged-arc welding; The traditional welding method of large-diameter cylinder body is SMAW, and the method such as submerged-arc horizontal and full position gas shielded arc welding also grows up and is applied now.And for the welding of the combined annular weld seam of the reel web of downhand welding position and the annular butt weld of reel hub and reel web and cylindrical shell, adopt at present and mostly still rest on craft and semi-automatic arc weld, welding efficiency is poor, and production efficiency is low, and cost is high.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of automatic welding device for circular weld, can solve large-scale reel structure and weld difficult problem, has realized the application of common Lincoln weld on ring-shaped combination weld seam.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of automatic welding device for circular weld,
This device is comprised of the welding tractor that is arranged in the walking track plates on sealed drum and be arranged on walking track;
Walking track plates is comprised of three flexible rails;
Welding tractor is three-wheel welding tractor;
In welding tractor, body forward structure is provided with a directive wheel being positioned on flexible rail, body tail one side is provided with the driving wheel being connected with motor output shaft, driving wheel is connected with follower shaft, can move horizontally column and be arranged on vehicle body, with the transverse arm of horizontal rotation locking handwheel with can move horizontally column and be rotatably connected; Transverse arm one end is provided with wire reel, and the frame top of the transverse arm other end is provided with the welding flux box with feed pipe, and the outlet of feed pipe matches with the welding gun of frame below, and wire reel matches with the wire feeder in frame;
Wire reel is connected with welding wire motor output shaft axle, and welding wire motor, motor and power supply are electrically connected to control cabinet.
Can move horizontally column forms by being socketed on moving horizontally slide block and being arranged at the column moving horizontally on slide block on fixed block.
Frame front end is provided with balancing weight.
Frame lower is provided with the pointer matching with welding wire in welding gun.
In wire feeder, welding wire directive wheel is installed on the transverse arm other end, matches with wire feed rolls and correcting wheel in frame.
The automatic welding device for circular weld that the utility model provides, beneficial effect is as follows:
1, adopt three-wheel welding tractor, front-wheel is directive wheel, trailing wheel one side be the another side of driving wheel as driven pulley, front-wheel is to advance on grooved flexible rail, frictional resistance is little, high around axe movement reliability, effectively guarantees the degree of accuracy of welding wire filling position; Adopt ripe technology of automatic submerged arc; the problem such as solved traditional SMAW and gas shielded arc welding labour intensity is large, welding efficiency is low, surface forming is poor, welding cost is high; fill up the blank on the large-scale reel structure annular of domestic water power water engineering machinery equipment automatic welding technique, broken through the application of common Lincoln weld on ring-shaped combination weld seam.This annular automatic welding technique device can be used in annular butt weld and the composite welds that diameter is greater than 1 meter, reaches domestic like product solder technology advanced level.
2, the labour intensity that significantly reduces welder, improves operating condition.No matter be original SMAW or CO
2gas shielded arc welding all belongs to manual welding; welder need to bow for a long time and bend over to operate; these two kinds of welding methods all can produce the radiation of flue dust, toxic and harmful and arc light simultaneously; these are all harmful to being engaged in the personnel of welding operation, and Lincoln weld can overcome these shortcomings completely.
3, be conducive to improve welding quality: can reduce to a great extent the dependence of welding quality to operating personnel's technical ability and quality mind, thereby can make significantly to reduce because of weld defect, hidden danger that human factor causes; Can improve the first-time qualification rate of weld seam Non-Destructive Testing, the forming of automatic welding weld appearance, can fully guarantee the stability of weldquality.
4, be conducive to reduce the direct cost that welding is produced: can significantly save electric energy, equivalent deposited metal is filled in submerged-arc welding, can save electric energy more than 25% compared with common welding rod arc welding, compared with gas shielded arc welding, save electric energy more than 15%; Under thick plate, low alloy, high strength steel welding condition, weld preheating workload is huge, causes power cost high, under automatic welding condition, owing to significantly having shortened Welder, weld power cost is significantly reduced, and welding integrated cost can reduce more than 20%; Can significantly save man-hour, reduce cost of labor; While adopting Lincoln weld to save Welder than SMAW, 40%-60%(plate is thicker, and value is larger); Compare CO
220%-40% when gas shielded arc welding is saved Welder; This means and can significantly reduce welder's demand, reduce welders training difficulty, save a large amount of labor wage;
Can save in a large number wlding: the continuous wire feed of first automatic welding, there is no the waste of discard electrode, general SMAW discard electrode abandon 10% left and right that accounts for welding rod weight; Lincoln weld deposition efficiency in addition can reach 99%, and CO
2gas shielded arc welding deposition efficiency only has 95%, and SMAW is lower, only has 55% left and right.
5, can significantly reduce the input of management cost and equipment: in the welding procedure of the circular weld of reel structure web, adopt the utility model, can greatly improve working conditions and reduce labour intensity, improve welding work efficiency, guarantee welding quality, its economic benefit and social benefit are huge, have wide popularizing application prospect.
6, the design of balancing weight has overcome the poor defect of three wheeler balance.
7, in the design Butt welding gun of pointer, whether the direction of welding wire meets welding needs and has made indication, further guarantees welding quality.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is that the A-A of the utility model Fig. 1 is to cutaway view;
Fig. 3 is that the utility model is arranged in the schematic diagram for welding on sealed drum;
Fig. 4 is half top view of the utility model Fig. 3.
The specific embodiment
As depicted in figs. 1 and 2, a kind of automatic welding device for circular weld,
This device is comprised of the welding tractor 4 that is arranged in the walking track plates on sealed drum 1 and be arranged on walking track;
Walking track plates is comprised of three flexible rails 2, and three flexible rails 2 are arranged on track seat board 8;
Welding tractor 4 is three-wheel welding tractor;
In welding tractor 4, vehicle body 4-1 front portion is provided with a directive wheel 4-2 who is positioned on flexible rail 2, vehicle body 4-1 rear portion one side is provided with the driving wheel 4-3 being connected with motor output shaft, driving wheel 4-3 is connected with driven pulley 4-4 axle, can moving horizontally column 4-5, to be arranged at vehicle body 4-1 upper, with the transverse arm 4-6 of horizontal rotation locking handwheel 4-7 with can move horizontally column 4-5 and be rotatably connected; Transverse arm 4-6 one end is provided with wire reel 4-3, and the frame top of the transverse arm 4-6 other end is provided with the welding flux box 4-9 with feed pipe 4-10, and the outlet of feed pipe 4-10 matches with the welding gun 4-11 of frame below, and wire reel 4-3 matches with the wire feeder 5 in frame;
Wire reel 4-3 is connected with welding wire motor output shaft axle, and welding wire motor, motor and power supply are electrically connected to control cabinet 7.
Can move horizontally column 4-5 and form by being socketed on moving horizontally slide block 4-5-2 and being arranged at the column 4-5-3 moving horizontally on slide block 4-5-2 on fixed block 4-5-1, by column, move horizontally handwheel 4-5-4 and can realize locking.
Frame front end is provided with balancing weight 6.
Frame lower is provided with the pointer 4-12 matching with welding wire 3 in welding gun 4-11.
In wire feeder 5, welding wire directive wheel 5-1 is installed on the transverse arm 4-6 other end, matches with wire feed rolls 5-2 and correcting wheel 5-3 in frame.
As shown in Figure 3 and Figure 4, welding process of the present utility model is as follows:
Before welding, by adjusting, can move horizontally column 4-5 and transverse arm 4-6 adjusts the distance of wire feeder and weld metal zone.During welding, by control cabinet 7, open the motor that drives driving wheel 4-3, the driving wheel 4-3 of welding tractor is arranged in and on guide rail top, promotes whole submerged arc welding machine along 2 walkings of annular walking track, anterior directive wheel is along flexible rail 2 adjusting of leading, by control cabinet 7, open the welding wire motor that drives wire reel 4-3, wire reel 4-3 rotates, welding wire 3 becomes vertical direction by circular arc direction and enters welding gun 4-11 after welding wire directive wheel 5-1, the wire feed rolls 5-2 of wire feeder 5 and correcting wheel 5-3, completes the welding for the treatment of weldering circular weld 9.
In the design Butt welding gun of pointer, whether the direction of welding wire meets welding needs and has made indication, when the welding wire direction in welding gun 4-11 can not meet the demands, after need adjusting welding wire 3 directions according to pointer 4-12 direction, weld again, further guarantee welding quality.
During welding, can control easily flowing and distributing of weld seam molten bath; Can realize the Lincoln weld of reel web and cylindrical shell and reel web and reel hub circular weld, can effectively control appearance of weld, can obtain the weld seam that shaping surface is good, welding quality is excellent, reduce the impact of human factor butt welded seam quality.
Claims (5)
1. for an automatic welding device for circular weld, it is characterized in that:
This device is comprised of the welding tractor (4) that is arranged in the walking track plates on sealed drum (1) and be arranged on walking track;
Walking track plates is comprised of three flexible rails (2);
Welding tractor (4) is three-wheel welding tractor;
In welding tractor (4), vehicle body (4-1) front portion is provided with a directive wheel (4-2) being positioned on flexible rail (3), vehicle body (4-1) rear portion one side is provided with the driving wheel (4-3) being connected with motor output shaft, driving wheel (4-3) is connected with driven pulley (4-4) axle, can moving horizontally column (4-5), to be arranged at vehicle body (4-1) upper, the transverse arm (4-6) of band horizontal rotation locking handwheel (4-7) with can move horizontally column (4-5) and be rotatably connected; Transverse arm (4-6) one end is provided with wire reel (4-8), the frame top of transverse arm (4-6) other end is provided with the welding flux box (4-9) of band feed pipe (4-10), the outlet of feed pipe (4-10) matches with the welding gun (4-11) of frame below, and wire reel (4-8) matches with the wire feeder (5) in frame;
Wire reel (4-8) is connected with welding wire motor output shaft axle, and welding wire motor, motor and power supply are electrically connected to control cabinet (7).
2. the automatic welding device for circular weld according to claim 1, is characterized in that: can move horizontally column (4-5) and form by being socketed on moving horizontally slide block (4-5-2) and being arranged at the column (4-5-3) moving horizontally on slide block (4-5-2) on fixed block (4-5-1).
3. the automatic welding device for circular weld according to claim 1, is characterized in that: frame front end is provided with balancing weight (6).
4. the automatic welding device for circular weld according to claim 1, is characterized in that: frame lower is provided with the pointer (4-12) matching with welding wire (3) in welding gun (4-11).
5. the automatic welding device for circular weld according to claim 1, it is characterized in that: in wire feeder (5), welding wire directive wheel (5-1) is installed on transverse arm (4-6) other end, matches with wire feed rolls (5-2) and correcting wheel (5-3) in frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420477136.7U CN203992770U (en) | 2014-08-23 | 2014-08-23 | Automatic welding device for circular weld |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420477136.7U CN203992770U (en) | 2014-08-23 | 2014-08-23 | Automatic welding device for circular weld |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203992770U true CN203992770U (en) | 2014-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420477136.7U Expired - Fee Related CN203992770U (en) | 2014-08-23 | 2014-08-23 | Automatic welding device for circular weld |
Country Status (1)
| Country | Link |
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| CN (1) | CN203992770U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458473A (en) * | 2014-08-23 | 2016-04-06 | 中国葛洲坝集团机械船舶有限公司 | Automatic welding device used for circumferential weld seam |
| CN105773010A (en) * | 2014-12-22 | 2016-07-20 | 上海宝冶集团有限公司 | Automatic processing device for on-line hook face groove of furnace shell of super-huge type blast furnace |
| CN105880810A (en) * | 2016-04-13 | 2016-08-24 | 安徽富煌钢构股份有限公司 | Auxiliary structure of semi-automatic submerged arc welding machine |
| CN109759751A (en) * | 2018-12-28 | 2019-05-17 | 中国核工业二三建设有限公司 | The welding quality detection method of weldment under a kind of radiation environment |
| CN110238492A (en) * | 2019-05-28 | 2019-09-17 | 中石化第十建设有限公司 | A kind of vertical fixing port all positon submerged-arc welding process of pipeline |
| CN117943787A (en) * | 2024-03-12 | 2024-04-30 | 苏州凯盛仪表科技有限公司 | Annular stepping welding operation base station of spherical joint |
-
2014
- 2014-08-23 CN CN201420477136.7U patent/CN203992770U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105458473A (en) * | 2014-08-23 | 2016-04-06 | 中国葛洲坝集团机械船舶有限公司 | Automatic welding device used for circumferential weld seam |
| CN105773010A (en) * | 2014-12-22 | 2016-07-20 | 上海宝冶集团有限公司 | Automatic processing device for on-line hook face groove of furnace shell of super-huge type blast furnace |
| CN105880810A (en) * | 2016-04-13 | 2016-08-24 | 安徽富煌钢构股份有限公司 | Auxiliary structure of semi-automatic submerged arc welding machine |
| CN109759751A (en) * | 2018-12-28 | 2019-05-17 | 中国核工业二三建设有限公司 | The welding quality detection method of weldment under a kind of radiation environment |
| CN109759751B (en) * | 2018-12-28 | 2021-01-05 | 中国核工业二三建设有限公司 | Welding quality detection method for welding part in radiation environment |
| CN110238492A (en) * | 2019-05-28 | 2019-09-17 | 中石化第十建设有限公司 | A kind of vertical fixing port all positon submerged-arc welding process of pipeline |
| CN117943787A (en) * | 2024-03-12 | 2024-04-30 | 苏州凯盛仪表科技有限公司 | Annular stepping welding operation base station of spherical joint |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: GEZHOUBA MACHINERY INDUSTRY CO., LTD. Free format text: FORMER OWNER: GEZHOUBA GROUP MACHINERY + SHIP CO., LTD. OF CHINA Effective date: 20150610 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhang Jianzhong Inventor after: Gao Shunjie Inventor after: Li Lili Inventor after: Cheng Jun Inventor after: Zuo Chen Inventor after: Chen Aiguo Inventor after: Xiang Hongbin Inventor before: Zhang Jianzhong Inventor before: Gao Shunjie Inventor before: Li Lili Inventor before: Cheng Jun Inventor before: Zuo Chen Inventor before: Chen Aiguo Inventor before: Xiang Hongbin |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20150610 Address after: 18 No. 443007 Hubei city of Yichang province located in Xiaoting District Road Patentee after: GEZHOUBA MACHINERY INDUSTRIAL CO.,LTD. Address before: 18 No. 443007 Hubei city in Yichang province Xiao Ting Road Patentee before: CHINA GEZHOUBA GROUP MACHINERY & SHIP Co.,Ltd. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20171228 Address after: 18 No. 443007 Hubei city in Yichang province Xiao Ting Road Patentee after: CHINA GEZHOUBA GROUP MACHINERY & SHIP Co.,Ltd. Address before: 18 No. 443007 Hubei city of Yichang province located in Xiaoting District Road Patentee before: GEZHOUBA MACHINERY INDUSTRIAL CO.,LTD. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 |