CN103706989A - On-line rapid alignment assembly device for corrugated webs of H-shaped steel - Google Patents
On-line rapid alignment assembly device for corrugated webs of H-shaped steel Download PDFInfo
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- CN103706989A CN103706989A CN201310745610.XA CN201310745610A CN103706989A CN 103706989 A CN103706989 A CN 103706989A CN 201310745610 A CN201310745610 A CN 201310745610A CN 103706989 A CN103706989 A CN 103706989A
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- corrugated web
- flange plate
- shaped steel
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- rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
Abstract
The invention discloses an on-line rapid alignment assembly device for corrugated webs of H-shaped steel, and belongs to the field of mechanical equipment. According to the on-line rapid alignment assembly device for the corrugated webs of the H-shaped steel, flange plate driving clamping devices comprise flange plate overturning devices and magnetic roller bed clamping devices, wherein the flange plate overturning devices and the magnetic roller bed clamping devices are symmetrically arranged on the two sides of a roller bed frame respectively; corrugated web conveying devices comprise conveyor belt idler wheel transmission devices and conveyor belt idler wheel lifting devices, wherein each conveyor belt idler wheel transmission device is connected with the corresponding conveyor belt idler wheel lifting device through a supporting frame, the two corrugated web conveying devices are symmetrically arranged between the outer sides of roller bed conveying devices and the flange plate driving clamping devices, the corrugated web conveying devices are controlled to be jacked up to the alignment height of vertical flange plates on the two opposite sides, and alignment clamping between the corrugated webs and flange plates is accomplished through the flange plate driving clamping devices. According to the on-line rapid alignment assembly device for the corrugated webs of the H-shaped steel, the conveying function and the alignment function are integrated on the corrugated web conveying devices, clamping alignment of the H-shaped steel is accurate and in place, the end alignment function is achieved, and assembly quality of the corrugated web H-shaped steel and production efficiency are improved.
Description
Technical field
The vertical equipment of the quick centering group of a kind of online H shaped steel corrugated web of the present invention, belongs to plant equipment field.
Background technology
What the H shaped steel using now generally adopted is hot rolling I-steel, hot rolled H-shaped and welded H section steel.Traditional I-steel and H shaped steel steel using amount are large, and are subject to process limitation, and its web thickness is general also thicker, cause steel using amount excessive.In addition welded H section steel in use, also needs to take special technical measures, and such as ribbed stiffener or utilize Post-buckling Strength of Web Plate etc., design and construction are all comparatively complicated.
Ripple Sternum is a kind of new product for the weak point exploitation of existing H shaped steel; web is changed into the web of bellows-shaped by flat web; broken through the restriction of traditional flat web H shaped steel ratio of height to thickness; overcome the problem of the easy local buckling of flat web distortion; under equality strength, can greatly reduce steel using amount; therefore, key is that the high-quality scale that solves Ripple Sternum produces continuously.Ripple Sternum Horizontal assembling equipment is before comprehensive welding fabrication Ripple Sternum, by the corrugated web of cutting forming respectively with edge of a wing steel plate is assembled and spot welding becomes the infrastructure device of H shaped steel, assembled and quality spot welding of the vertical equipment of group directly affects the quality of the Ripple Sternum of follow-up welding fabrication.Therefore; must break away from the present situation of low production efficiency, high labour intensity, dependence crane and a dead lift, turning part; exploitation high efficiency, the vertical equipment of high-quality Ripple Sternum group; not only for follow-up comprehensive welding fabrication Ripple Sternum, laying the foundation, is also to produce key equipment is provided continuously for realizing Ripple Sternum scale.
Summary of the invention
The object of this invention is to provide the vertical equipment of the quick centering group of a kind of online H shaped steel corrugated web, to improve online corrugated web plate H-shaped steel centering, organize vertical quality and production efficiency.
The present invention is achieved by the following technical solutions:
The vertical equipment of the quick centering group of a kind of online H shaped steel corrugated web of the present invention, comprise that frame, roller conveyor, H shape steel clamping device, flange plate drive clamping device, corrugated web conveying device, H shape steel end part aligning device, hydraulic power system, automatic station-keeping system, stitch welding machine, roller conveyor occupy the setting of frame central line, flange plate drives clamping device to be comprised of flange plate tip-up device, magnetic force roller-way clamping device, and symmetrical roller conveyor center line is arranged at both sides roller bed frame respectively, described corrugated web conveying device is that corrugated web is carried centralising device, by rollers of conveyer belt transmitting device and rollers of conveyer belt lifting device, formed, every cover rollers of conveyer belt transmitting device is by cycloconveyor belt, scaffold and a pair of roller form, rollers of conveyer belt lifting device is by hydraulic jack, holding up frame and altitude location device forms, hold up frame connection corresponding to hydraulic lifting oil cylinder, every cover rollers of conveyer belt transmitting device is connected with rollers of conveyer belt lifting device by holding up frame respectively, two cover corrugated web conveying devices are symmetricly set on roller conveyor outside and flange plate drives between clamping device, corrugated web conveying device is controlled hydraulic cylinder jacking to the centering height of the vertical flange plate in relative both sides by locator and control system, by flange plate, drive the mobile of clamping device to clamp, complete corrugated web and flange plate centering and clamp, at H shaped steel end part aligning device front end, through the vertical H shape steel that becomes of stitch welding machine spot welding group.
One pair roller of described rollers of conveyer belt transmitting device is comprised of active roller and passive roller, and active roller is connected with variable speed electric motors, particularly.
The altitude location device of described rollers of conveyer belt lifting device is arranged on picking-up frame.
Described H shaped steel end part aligning device by baffle plate, stopper slot, hydraulic cylinder are formed, is arranged between corrugated web conveying device and stitch welding machine, and flange plate and corrugated web are alignd with baffle plate stop at its conveying end.
The vertical equipment of the quick centering group of a kind of online H shaped steel corrugated web of the present invention, design science, simple and direct, two blocks of flange plates and corrugated web transmit by roller conveyor and tape transport device respectively, stop when it arrives H shaped steel end part aligning device, flange plate tip-up device is dug flange plate, rollers of conveyer belt lifting device regulates corrugated web height and the accurate centering of flange plate, and then H shape steel hydraulic clamp C clamps H shape steel in opposite directions from the flange plate both sides of H shape steel, complete clamp assembled after, start stitch welding machine and implement spot welding, complete the vertical spot welding of H shape steel group, innovative design rollers of conveyer belt lifting device of the present invention and the operation of flange plate tip-up device cooperation are outstanding features of the present invention, corrugated web conveying device of the present invention integrates corrugated web and carries and alignment function, by rollers of conveyer belt lifting device, can make to organize the vertical controlled clamping of H shape steel centering precisely puts in place, in addition adopted H shaped steel end part aligning device, make assembled group of vertical H shape steel end change without exception alignment, meet standard criterion requirement.The present invention has improved the vertical quality of corrugated web plate H-shaped steel group and production efficiency.
Accompanying drawing explanation
Fig. 1 is apparatus of the present invention overall structure top view.
Fig. 2 is apparatus of the present invention overall structure front view.
Fig. 3 is rolling wheel for caterpillar lifting device S structure chart of the present invention.
Fig. 4 is rolling wheel for caterpillar conveyer G structure chart of the present invention.
Fig. 5 is end view of the present invention.
The specific embodiment:
How now further illustrate by reference to the accompanying drawings the present invention implements:
The vertical equipment of the quick centering group of a kind of online H shaped steel corrugated web of the present invention, comprise frame, roller conveyor, H shape steel clamping device, flange plate drives clamping device, corrugated web conveying device, H shape steel end part aligning device, hydraulic power system, automatic station-keeping system, stitch welding machine, roller conveyor is arranged at frame between two parties, flange plate drives clamping device A by flange plate tip-up device A-1, magnetic force roller-way clamping device A-2 forms, symmetrical roller conveyor B-1 center line is arranged at roller bed frame both sides respectively, it moves a side and by slide unit, along roller machine frame sliding track to opposite side, moves enforcement clamping, the relative roller-way of each relevant apparatus is corresponding to be connected, stitch welding machine J is arranged between roller conveyor B-1 and runout table B-2, described corrugated web conveying device is that corrugated web is carried centralising device, by rollers of conveyer belt transmitting device G and rollers of conveyer belt lifting device S, formed, every cover rollers of conveyer belt transmitting device is by cycloconveyor belt G-1, scaffold G-2 and a pair of driving G-3, driven rolling wheel G-4, form, rollers of conveyer belt lifting device is by hydraulic jack S-3, holding up frame S-2 and altitude location device Q forms, hold up frame S-2 and the corresponding connection of hydraulic lifting oil cylinder S-3, altitude location device Q is separately positioned on the picking-up frame S-2 of rolling wheel for caterpillar lifting device, every cover rollers of conveyer belt transmitting device is connected with the picking-up frame S-2 of two spaced rollers of conveyer belt lifting devices respectively, supporting is connected on rollers of conveyer belt lifting device, the center line of the symmetrical roller conveyor B of two cover corrugated web conveying devices is arranged at the outside of main frame welding position delivery track, corrugated web conveying device, by locator Q setup parameter, is controlled hydraulic jack S-3 jacking to the centering height of the vertical flange plate in relative both sides, sends into spot welding station spot welding group and founds into H shape steel.Described H shaped steel end part aligning device F arranges by baffle plate, to stopper slot, hydraulic cylinder is formed, between corrugated web conveying device and stitch welding machine J, by flange plate and corrugated web end with baffle plate stop, make it end part aligning, then enter welding position and implement spot welding by stitch welding machine spot welding.
The operation that of the present invention group of vertical machine enforcement group vertical position welding connects is as follows:
Corrugated web conveying device is that corrugated web carries the operation of centralising device as follows:
Flange plate drives clamping device A by flange plate tip-up device A-1, magnetic force roller-way clamping device A-2 stop when two flange plate W-1 are delivered to H shaped steel end part aligning device F along roller-way both sides by roller conveyor, by flange plate tip-up device, A-1 vertically digs it, and magnetic force roller-way clamping device A-2 is fitted in flange plate on magnetic force guide rail, stop when corrugated web W-2 transfers to H shaped steel end part aligning device F by corrugated web conveying device G, rollers of conveyer belt lifting device S positions the height of corrugated web W-2 by altitude location device Q, accurately centering flange plate W-1 is assembled, after contraposition accurately, flange plate drives clamping device A, H shape steel clamping device C clamps assembled in flange plate both sides simultaneously to flange plate both sides in opposite directions, and the corrugated web plate H-shaped steel that centering is clamped is fed forward to a welding position along roller-way, start stitch welding machine D, implement spot welding, complete the vertical spot welding moulding of H shape steel group, and be delivered to next online station by runout table B-2.
Claims (4)
1. the quick centering group of a kind of online H shaped steel corrugated web of the present invention is found equipment, comprise that frame, roller conveyor, H shape steel clamping device, flange plate drive clamping device, corrugated web conveying device, H shape steel end part aligning device, hydraulic power system, automatic station-keeping system, stitch welding machine, roller conveyor occupy the setting of frame central line, flange plate drives clamping device to be comprised of flange plate tip-up device, magnetic force roller-way clamping device, and symmetrical roller conveyor center line is arranged at both sides roller bed frame respectively, it is characterized in that, described corrugated web conveying device is that corrugated web is carried centralising device, by rollers of conveyer belt transmitting device and rollers of conveyer belt lifting device, formed, every cover rollers of conveyer belt transmitting device is by cycloconveyor belt, scaffold and a pair of roller form, rollers of conveyer belt lifting device is by hydraulic jack, holding up frame and altitude location device forms, hold up frame connection corresponding to hydraulic lifting oil cylinder, every cover rollers of conveyer belt transmitting device is connected with rollers of conveyer belt lifting device by holding up frame respectively, two cover corrugated web conveying devices are symmetricly set on roller conveyor outside and flange plate drives between clamping device, corrugated web conveying device is controlled hydraulic cylinder jacking to the centering height of the vertical flange plate in relative both sides by locator and control system, it is characterized in that, by flange plate, drive the mobile of clamping device to clamp, complete corrugated web and flange plate centering and clamp, at H shaped steel end part aligning device front end, through the vertical H shape steel that becomes of stitch welding machine spot welding group.
2. the vertical equipment of the quick centering group of a kind of online H shaped steel corrugated web according to claim 1, is characterized in that, a pair roller of rollers of conveyer belt transmitting device is comprised of active roller and passive roller, and active roller is connected with variable speed electric motors, particularly.
3. the vertical equipment of the quick centering group of a kind of online H shaped steel corrugated web according to claim 1, is characterized in that, the altitude location device of rollers of conveyer belt lifting device is arranged on picking-up frame.
4. the quick centering group of a kind of online H shaped steel corrugated web according to claim 1 is found equipment, it is characterized in that, H shaped steel end part aligning device is by baffle plate, form stopper slot, hydraulic cylinder, be arranged between corrugated web conveying device and stitch welding machine, flange plate and corrugated web are alignd with baffle plate stop at its conveying end.
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CN201310745610.XA CN103706989B (en) | 2013-12-30 | 2013-12-30 | A kind of online H profile steel corrugated web quick centering group erects standby |
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CN201310745610.XA CN103706989B (en) | 2013-12-30 | 2013-12-30 | A kind of online H profile steel corrugated web quick centering group erects standby |
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CN103706989B CN103706989B (en) | 2015-08-05 |
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Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105436753A (en) * | 2015-12-03 | 2016-03-30 | 成都环龙智能系统设备有限公司 | Intelligent large corrugated web folding steel box beam welding operation robot work station |
CN106239018A (en) * | 2016-08-29 | 2016-12-21 | 安徽鸿路钢结构(集团)股份有限公司 | A kind of intelligent machine automatization H profile steel Member Welding conveying mechanism |
CN107803718A (en) * | 2016-05-18 | 2018-03-16 | 金保春 | Screw-thread steel end grinding apparatus |
CN107813089A (en) * | 2016-09-12 | 2018-03-20 | 宝山钢铁股份有限公司 | Magnetic adsorption type slides centralising device |
CN108581332A (en) * | 2018-06-28 | 2018-09-28 | 宁波金凤焊割机械制造有限公司 | A kind of spot welding device stood for H profile steel group |
CN108788424A (en) * | 2018-06-28 | 2018-11-13 | 宁波金凤焊割机械制造有限公司 | A kind of spot welding moulding method of H profile steel blank |
CN110303279A (en) * | 2019-07-19 | 2019-10-08 | 浙江精功科技股份有限公司 | A kind of horizontal pre-splicing assembling device of H profile steel |
CN111496419A (en) * | 2020-03-18 | 2020-08-07 | 姚辉 | Full-automatic one shot forming system of assembled building girder steel |
CN111761122A (en) * | 2020-07-30 | 2020-10-13 | 山东华舜重工集团有限公司 | Automatic welding production line for corrugated plate H-shaped steel for automobile high-strength crossbeam |
CN113751936A (en) * | 2021-09-02 | 2021-12-07 | 浙江建工绿智钢结构有限公司 | Automatic intelligent production line for H-shaped steel |
CN114378505A (en) * | 2020-10-22 | 2022-04-22 | 比亚迪股份有限公司 | H-shaped steel assembling device |
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JPS571599A (en) * | 1980-06-04 | 1982-01-06 | Mitsubishi Heavy Ind Ltd | Assembling device of steel plate into h-shape |
CN101941127A (en) * | 2010-09-19 | 2011-01-12 | 浙江精功科技股份有限公司 | Corrugated web plate H-shaped steel welding and cutting equipment |
CN203045182U (en) * | 2012-12-10 | 2013-07-10 | 烟台新科钢结构有限公司 | Assembly welding device for producing wave web steel H-shaped steel |
CN203184798U (en) * | 2013-04-02 | 2013-09-11 | 湖北弘毅钢结构工程有限公司 | Real-time scanning and welding equipment for horizontal type corrugated web H-shaped steel |
CN103433635A (en) * | 2013-08-16 | 2013-12-11 | 河南江河重工集团有限公司 | Welding device of corrugated web H-shaped steel and corrugated web H-shaped steel production line |
CN203649746U (en) * | 2013-12-30 | 2014-06-18 | 湖北弘毅建设有限公司 | Rapid on-line aligning and assembly device for corrugated webs of H-shaped section steel |
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Patent Citations (6)
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JPS571599A (en) * | 1980-06-04 | 1982-01-06 | Mitsubishi Heavy Ind Ltd | Assembling device of steel plate into h-shape |
CN101941127A (en) * | 2010-09-19 | 2011-01-12 | 浙江精功科技股份有限公司 | Corrugated web plate H-shaped steel welding and cutting equipment |
CN203045182U (en) * | 2012-12-10 | 2013-07-10 | 烟台新科钢结构有限公司 | Assembly welding device for producing wave web steel H-shaped steel |
CN203184798U (en) * | 2013-04-02 | 2013-09-11 | 湖北弘毅钢结构工程有限公司 | Real-time scanning and welding equipment for horizontal type corrugated web H-shaped steel |
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105436753A (en) * | 2015-12-03 | 2016-03-30 | 成都环龙智能系统设备有限公司 | Intelligent large corrugated web folding steel box beam welding operation robot work station |
CN107803718A (en) * | 2016-05-18 | 2018-03-16 | 金保春 | Screw-thread steel end grinding apparatus |
CN106239018A (en) * | 2016-08-29 | 2016-12-21 | 安徽鸿路钢结构(集团)股份有限公司 | A kind of intelligent machine automatization H profile steel Member Welding conveying mechanism |
CN107813089B (en) * | 2016-09-12 | 2019-10-25 | 宝山钢铁股份有限公司 | Magnetic adsorption type slides centralising device |
CN107813089A (en) * | 2016-09-12 | 2018-03-20 | 宝山钢铁股份有限公司 | Magnetic adsorption type slides centralising device |
CN108581332A (en) * | 2018-06-28 | 2018-09-28 | 宁波金凤焊割机械制造有限公司 | A kind of spot welding device stood for H profile steel group |
CN108788424A (en) * | 2018-06-28 | 2018-11-13 | 宁波金凤焊割机械制造有限公司 | A kind of spot welding moulding method of H profile steel blank |
CN110303279A (en) * | 2019-07-19 | 2019-10-08 | 浙江精功科技股份有限公司 | A kind of horizontal pre-splicing assembling device of H profile steel |
CN111496419A (en) * | 2020-03-18 | 2020-08-07 | 姚辉 | Full-automatic one shot forming system of assembled building girder steel |
CN111496419B (en) * | 2020-03-18 | 2021-07-30 | 锦华环保装备(山东)有限公司 | Full-automatic one shot forming system of assembled building girder steel |
CN111761122A (en) * | 2020-07-30 | 2020-10-13 | 山东华舜重工集团有限公司 | Automatic welding production line for corrugated plate H-shaped steel for automobile high-strength crossbeam |
CN111761122B (en) * | 2020-07-30 | 2022-09-16 | 山东华舜重工集团有限公司 | Automatic welding production line for corrugated plate H-shaped steel for automobile high-strength crossbeam |
CN114378505A (en) * | 2020-10-22 | 2022-04-22 | 比亚迪股份有限公司 | H-shaped steel assembling device |
CN113751936A (en) * | 2021-09-02 | 2021-12-07 | 浙江建工绿智钢结构有限公司 | Automatic intelligent production line for H-shaped steel |
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