CN117464147A - Processing equipment and technology for regular hexagon corrugated steel web I-shaped steel beam - Google Patents
Processing equipment and technology for regular hexagon corrugated steel web I-shaped steel beam Download PDFInfo
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- CN117464147A CN117464147A CN202311782457.8A CN202311782457A CN117464147A CN 117464147 A CN117464147 A CN 117464147A CN 202311782457 A CN202311782457 A CN 202311782457A CN 117464147 A CN117464147 A CN 117464147A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 101
- 239000010959 steel Substances 0.000 title claims abstract description 101
- 238000005516 engineering process Methods 0.000 title claims description 7
- 238000005520 cutting process Methods 0.000 claims abstract description 90
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 210000000078 claw Anatomy 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000003466 welding Methods 0.000 claims description 18
- 230000007306 turnover Effects 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000005422 blasting Methods 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 238000003698 laser cutting Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000007781 pre-processing Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K10/00—Welding or cutting by means of a plasma
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to the technical field of processing of regular hexagon hole corrugated steel web I-shaped steel beams, and provides regular hexagon hole corrugated steel web I-shaped steel beam processing equipment and a process, wherein the regular hexagon hole corrugated steel web I-shaped steel beam processing equipment comprises a sliding rail, a conveying mechanism, a sorting mechanism I and a sorting mechanism II, the conveying mechanism is arranged at one end of a triaxial numerical control plasma cutting machine, the conveying mechanism is used for conveying a corrugated web, the conveying mechanism is used for conveying four cutting units formed by cutting the corrugated web, the sorting mechanism I is used for conveying a first piece and a fourth piece, the sorting mechanism II is used for conveying a second piece and a third piece, the conveying mechanism comprises a conveying frame and a pushing plate, the conveying frame is arranged at one end of the triaxial numerical control plasma cutting machine, and the pushing plate is provided with two pieces.
Description
Technical Field
The invention relates to the technical field of processing of regular hexagonal hole corrugated steel web I-shaped steel beams, in particular to processing equipment and technology of regular hexagonal hole corrugated steel web I-shaped steel beams.
Background
The utility model provides a regular hexagon hole ripple web I shaped steel girder, it is the novel roof beam that the transform position was welded again and is made up after cutting according to certain broken line on the web of wave form steel web I shaped girder, because its cross-section after cutting welded is highly bigger than former cross-section, consequently also increased regular hexagon hole ripple web I shaped steel girder's cross-section moment of inertia and resistant moment, also combined the good structural property of wave form steel web simultaneously, showing the rigidity and the intensity that have improved the roof beam, the roof beam can bear bigger load under the circumstances that the roof beam dead weight alleviateed, to this, we propose a regular hexagon hole ripple web I shaped steel girder processing equipment and technology.
Disclosure of Invention
The invention provides equipment and a process for processing an I-shaped steel beam of a regular hexagonal hole corrugated steel web, which are convenient for processing and manufacturing the I-shaped steel beam of the regular hexagonal hole corrugated steel web.
The technical scheme of the invention is as follows:
regular hexagon hole ripple steel web I-shaped girder steel processing equipment includes triaxial numerical control plasma cutting machine, still includes:
the sliding rails are arranged at two sides of the triaxial numerical control plasma cutting machine;
the conveying mechanism is arranged at one end of the triaxial numerical control plasma cutting machine and is used for conveying the corrugated web;
the conveying mechanisms are arranged in two, are arranged on the sliding rail in a sliding manner and are used for conveying four cutting units formed by cutting the corrugated web;
the first sorting mechanism is arranged on the two conveying mechanisms in a sliding manner and is used for conveying the first piece and the fourth piece;
the second sorting mechanism is arranged on the two conveying mechanisms in a sliding manner and is used for conveying the second piece and the third piece;
wherein, conveying mechanism includes:
the conveying frame is arranged at one end of the triaxial numerical control plasma cutting machine;
the pushing plate is provided with two pushing plates.
The conveying mechanism further includes:
the two sides of the conveying frame are rotationally connected with two driving wheels, and the edges of the driving wheels are rotationally connected with the pushing plate;
the conveying motors are arranged in two, the two conveying motors are arranged in the conveying frame, and the output end of each conveying motor is connected with the driving wheel;
the driving wheels are rotatably connected to two sides of the conveying frame and meshed with the two driving wheels on the same side.
The handling mechanism includes:
the carrying support is arranged on the sliding rail in a sliding manner;
the first driving cylinders are provided with a plurality of driving cylinders, and are vertically arranged on the carrying support;
the lifting support is arranged at the output end of the first driving cylinder;
the sliding rod is arranged on the lifting support.
The first sorting mechanism comprises:
the sliding frames are arranged, and the two sliding frames are arranged on the sliding rod in a sliding manner;
the second driving cylinder is arranged on the lifting support, and the output end of the second driving cylinder is connected with one of the sliding frames;
the driving cylinder III is arranged at one end of the driving cylinder III on the lifting support, and the output end of the driving cylinder III is connected with the other sliding frame;
the clamping assembly is installed in the sliding frame and used for clamping the cut corrugated web.
The second sorting mechanism comprises:
the driving frame is arranged on the lifting support in a sliding manner;
the driving cylinder IV is arranged on the lifting support, and the output end of the driving cylinder IV is connected with the driving frame;
the two support rings are rotatably connected to the driving frame;
the two ends of the driving cylinder five are respectively and rotatably connected to the two supporting rings;
the rotating frame is rotatably connected to one end, far away from the driving frame, of the supporting ring, and the clamping assembly is arranged in the rotating frame;
the overturning assembly is arranged on the driving frame and is used for driving the rotating frame to overturn.
The clamping assembly includes:
a clamping frame;
the clamping claws are provided with a plurality of clamping claws, and the clamping claws are rotationally connected to the clamping frame;
the clamping motor is arranged on the clamping frame;
the clamping screw penetrates through the clamping frame and is connected with the output end of the clamping motor;
the sliding block is in threaded connection with the clamping screw rod;
the support rod is rotationally connected to the sliding block, and one end, far away from the sliding block, of the support rod is rotationally connected with the clamping claw.
The flip assembly includes:
the rotating motor is arranged on the driving frame, and the output end of the rotating motor is provided with a transmission shaft;
the turnover shaft is arranged at one end, close to the rotating motor, of the rotating frame;
the driving belt is sleeved on the turnover shaft and the transmission shaft.
The processing technology of the regular hexagon hole corrugated steel web I-shaped steel beam uses the processing equipment of the regular hexagon hole corrugated steel web I-shaped steel beam, and is characterized by comprising the following steps:
firstly, preprocessing a steel plate raw material, rolling the rolled steel plate raw material out through a rolling flat machine, cutting the rolled steel plate raw material through a preliminary laser cutting machine according to the size requirement to form a plurality of flat steel plates, and performing shot blasting on the cut flat steel plates through a shot blasting machine;
step two, profiling the cut flat steel plate, namely continuously molding the cut flat steel plate through hydraulic press equipment to enable the flat steel plate to form a corrugated web, enabling the corrugated web to move to the upper portion of a conveying frame after passing through the hydraulic press equipment, enabling a conveying motor to drive driving wheels to rotate, enabling two driving wheels to simultaneously rotate through transmission of a transmission wheel, driving the driving wheels to drive a pushing plate to reciprocate, and pushing the corrugated web to move to a triaxial numerical control plasma cutting machine when the pushing plate moves upwards;
dividing and cutting the corrugated web, namely cutting the corrugated web along three set cutting paths by adopting a triaxial numerical control plasma cutting machine, so that a single corrugated web is divided into four cutting units, wherein the four cutting units are a first piece, a second piece, a third piece and a fourth piece respectively;
step four, sorting four cutting units, wherein a first driving cylinder is shortened, a clamping frame on a sliding frame and a clamping frame on a rotating frame are aligned with the four cutting units, a carrying support slides towards the four cutting units on a sliding rail, when the four cutting units are positioned between two clamping claws, a clamping motor drives a clamping screw to rotate, a sliding block slides on the clamping screw to drive a supporting rod to move, the supporting rod drives the clamping claws to rotate, the clamping claws clamp the cutting units, at the moment, the first driving cylinder stretches to drive a lifting support to move upwards, a second driving cylinder and a third driving cylinder shorten, the clamping claws on the two sliding frames respectively clamp a first part and a fourth part to slide on a sliding rod, the fifth driving cylinder stretches to push the two supporting rods to rotate on the driving frame, the rotating frames on the two supporting rings are lifted along with the rotation of the supporting rods, the rotating motor rotates, the transmission shaft drives the turning shaft to rotate through the transmission belt, the two rotating frames respectively drive the second part and the third part to turn over on the two supporting rings, at the moment, the driving cylinder III stretches to push the sliding frame to drive the fourth part to slide towards the first part, the driving cylinder IV shortens to drive the driving frame to slide on the lifting support in a direction away from the first part and the fourth part, the supporting rings move along with the driving frame to drive the second part and the third part, at the moment, the first part is in butt joint with the fourth part, the second part is in butt joint with the third part, and the carrying support slides on the track to carry the four cutting units to a welding position;
welding the four cutting units in a butt joint mode, and welding the corresponding cutting units according to the corrugated cross sections and the hole pattern corresponding relation of the four cutting units, so that the four cutting units are welded to form two regular hexagonal hole corrugated steel webs with the same hole pattern and arranged at equal intervals;
welding and assembling the upper flange plate and the lower flange plate, and welding the regular hexagonal hole corrugated steel web between the upper flange plate and the lower flange plate to assemble the regular hexagonal hole corrugated steel web I-shaped steel beam;
and seventhly, carrying out anti-corrosion coating on the assembled h-shaped steel beam of the regular hexagonal hole corrugated steel web plate.
The working principle and the beneficial effects of the invention are as follows:
1. according to the invention, the driving cylinder II and the driving cylinder III are arranged, after the clamping claw on the sliding frame clamps the first piece and the fourth piece, the driving cylinder III can stretch to convey the fourth piece to one side of the first piece, and at the moment, the first piece and the fourth piece are butted at positions which are required to be welded together, so that welding is facilitated;
2. according to the invention, the support ring and the driving cylinder V are arranged, when the driving rod V stretches, the support ring can be supported to rotate, the rotating frame rises along with the rotation of the support ring, at the moment, the second part and the third part move above the first part and the fourth part along with the rotating frame, at the moment, the rotating motor drives the two overturning shafts to rotate simultaneously through the transmission shaft, the rotating frame rotates 180 degrees along with the overturning shafts, at the moment, the positions of the second part and the third part, which are needed to be welded, are opposite, and welding is convenient;
3. according to the invention, the first sorting mechanism is arranged to move the position of the first part and the fourth part to one side of the triaxial numerical control plasma cutting machine so as to facilitate transportation and welding, the second sorting mechanism is arranged to move the position of the second part and the third part to the other side of the triaxial numerical control plasma cutting machine so as to facilitate transportation and welding, and the upper flange plate and the lower flange plate are welded on the upper side and the lower side of the assembled regular hexagon corrugated steel web so as to increase the rigidity of the steel beam and facilitate the installation of the steel beam.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the flat steel plate and corrugated web of the present invention;
FIG. 3 is a schematic view of the structure of a corrugated web and four cutting units of the present invention;
FIG. 4 is a schematic diagram of the mating structures of the first, second, third and fourth members of the present invention;
FIG. 5 is a schematic view of the upper and lower flanges of the present invention mated together;
FIG. 6 is a schematic view of a conveying mechanism according to the present invention;
FIG. 7 is a schematic diagram of the cooperation of the lifting support and the carrying support in the present invention;
FIG. 8 is a schematic view of the four cutting units of the present invention mated with the first and second sorting mechanisms;
FIG. 9 is a schematic view of the structure of the sliding frame and the clamping frame of the present invention;
fig. 10 is a schematic structural diagram of the driving frame and the supporting ring in the present invention.
In the figure: 1. a flat steel plate; 2. a corrugated web; 3. cutting the path; 4. a first piece; 5. a second piece; 6. a third piece; 7. a fourth piece; 8. an upper flange plate; 9. a lower flange plate; 10. a slide rail; 11. a conveying frame; 12. a pushing plate; 13. driving wheels; 14. a conveying motor; 15. a driving wheel; 16. carrying a support; 17. a first driving cylinder; 18. lifting the support; 19. a slide bar; 20. a sliding frame; 21. a second driving cylinder; 22. a driving cylinder III; 23. a driving frame; 24. a driving cylinder IV; 25. a support ring; 26. a driving cylinder V; 27. a rotating frame; 28. a clamping frame; 29. clamping claws; 30. clamping the motor; 31. clamping a screw; 32. a slide block; 33. a support rod; 34. a rotating motor; 35. a transmission shaft; 36. a turnover shaft; 37. a driving belt.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 10, the present embodiment provides a regular hexagonal hole corrugated steel web i-shaped steel beam processing apparatus, which comprises a slide rail 10, a conveying mechanism, a carrying mechanism, a sorting mechanism I and a sorting mechanism II, wherein the slide rail 10 is arranged at two sides of a triaxial numerical control plasma cutting machine, the conveying mechanism is installed at one end of the triaxial numerical control plasma cutting machine, the conveying mechanism is used for conveying a corrugated web 2, two carrying mechanisms are arranged on the slide rail 10 in a sliding manner, the carrying mechanism is used for carrying four cutting units cut by the corrugated web 2, the sorting mechanism I is arranged on the two carrying mechanisms in a sliding manner, the sorting mechanism I is used for carrying a piece one 4 and a piece four 7, the sorting mechanism II is arranged on the two carrying mechanisms II is used for carrying a piece two 5 and a piece three 6, wherein the conveying mechanism comprises a conveying frame 11 and a pushing plate 12, the conveying frame 11 is arranged at one end of the triaxial numerical control plasma cutting machine, the pushing plate 12 is provided with two steel plate rolls, the steel plate rolls are flattened through the rolling flattening machine to obtain a flat steel plate 1, the flat steel plate 1 cuts the edge of the flat steel plate 1 through the preliminary triaxial numerical control plasma cutting machine to enable the edge of the flat steel plate 1 to be changed into a required size, the flat steel plate 1 is changed into a corrugated web 2 through a hydraulic press die, the corrugated web 2 at the moment needs to be cut on the triaxial numerical control plasma cutting machine, the corrugated web 2 conveys the corrugated web 2 to the triaxial numerical control plasma cutting machine through a post-hydraulic press conveying mechanism, the corrugated web 2 is cut along three cutting paths 3 through the triaxial numerical control plasma cutting machine to obtain a first part 4, a second part 5, a third part 6 and a fourth part 7, a first sorting mechanism sorts the first part 4 and the fourth part 7 to be welded to one side of the triaxial numerical control plasma cutting machine, and the second sorting mechanism sorts and conveys the second piece 5 and the third piece 6 to be welded to the other side of the triaxial numerical control plasma cutting machine.
As shown in fig. 1 and 6, the conveying mechanism further comprises a driving wheel 13, a conveying motor 14 and a driving wheel 15, two sides of the conveying frame 11 are rotationally connected with two driving wheels 13, edges of the driving wheels 13 are rotationally connected with the pushing plate 12, the conveying motor 14 is provided with two conveying motors 14, the two conveying motors 14 are installed in the conveying frame 11, output ends of the conveying motors 14 are connected with the driving wheels 13, the driving wheel 15 is rotationally connected to two sides of the conveying frame 11, the driving wheel 15 is meshed with the two driving wheels 13 on the same side, the conveying motor 14 drives the driving wheels 13 to rotate, the driving wheels 13 drive the other driving wheels 13 to rotate through the driving wheels 15, and when the two driving wheels 13 rotate, the pushing plate 12 is driven to perform a periodic circular reciprocating motion, and when the pushing plate 12 rotates to the upper side, the pushing plate contacts with the corrugated web 2 to drive the triaxial numerical control plasma cutting machine to move.
As shown in fig. 7 to 8, the carrying mechanism includes a carrying support 16, a first driving cylinder 17, a lifting support 18 and a slide bar 19, the carrying support 16 is slidably disposed on the slide rail 10, the first driving cylinder 17 is provided with a plurality of driving cylinders, the first driving cylinder 17 is vertically mounted on the carrying support 16, the lifting support 18 is mounted on an output end of the first driving cylinder 17, the slide bar 19 is mounted on the lifting support 18, the lifting support 18 can be pushed upward when the first driving cylinder 17 stretches, and the first sorting mechanism and the second sorting mechanism can move upward along with the lifting support 18.
As shown in fig. 7 to 9, the first sorting mechanism includes two slide frames 20, a second drive cylinder 21, a third drive cylinder 22 and a clamping assembly, the two slide frames 20 are slidably disposed on the slide bar 19, the second drive cylinder 21 is mounted on the lifting support 18, the output end of the second drive cylinder 21 is connected with one of the slide frames 20, the third drive cylinder 22 is mounted on the lifting support 18 at one end of the third drive cylinder 22, the output end of the third drive cylinder 22 is connected with the other slide frame 20, the clamping assembly is mounted in the slide frame 20, the clamping assembly is used for clamping the cut corrugated web 2, the length of the third drive cylinder 22 is greater than the length of the second drive cylinder 21, and the third drive cylinder 22 can push the slide frame 20 connected with the third drive cylinder 22 on the slide bar 19 in the direction of the second drive cylinder 21, so that a fourth piece 7 fixed by the clamping assembly on the third drive cylinder 22 moves to a first piece 4 fixed by the clamping assembly on the second drive cylinder 21.
As shown in fig. 7 and 10, the sorting mechanism two comprises a driving frame 23, a driving cylinder four 24, supporting rings 25, a driving cylinder five 26, a rotating frame 27 and a turnover assembly, wherein the driving frame 23 is arranged on the lifting support 18 in a sliding manner, the driving cylinder four 24 is arranged on the lifting support 18, the output end of the driving cylinder four 24 is connected with the driving frame 23, the supporting rings 25 are provided with two supporting rings 25, the two supporting rings 25 are rotatably connected on the driving frame 23, two ends of the driving cylinder five 26 are respectively rotatably connected on the two supporting rings 25, the rotating frame 27 is rotatably connected on one end, far away from the driving frame 23, of the supporting ring 25, the clamping assembly is arranged in the rotating frame 27, the turnover assembly is arranged on the driving frame 23, the turnover assembly is used for driving the rotating frame 27 to turn over, after the second 5 and the third 6 are respectively clamped by the clamping assemblies on the two rotating frames 27, the driving cylinder five 26 is extended to support the two supporting rings 25 to rotate towards two sides on the driving frame 23, the rotating frame 27 is lifted along with the supporting rings 25, the driving cylinder four 24 is shortened to drive the driving cylinder 23 to move towards the direction far away from the second supporting ring 21 on the lifting support 18, and the second 5 and the third laser cutter moves towards one side.
As shown in fig. 9 to 10, the clamping assembly comprises a clamping frame 28, clamping claws 29, a clamping motor 30, a clamping screw 31, a sliding block 32 and a supporting rod 33, wherein a plurality of clamping claws 29 are arranged, the clamping claws 29 are rotatably connected to the clamping frame 28, the clamping motor 30 is arranged on the clamping frame 28, the clamping screw 31 penetrates through the clamping frame 28, the clamping screw 31 is connected with the output end of the clamping motor 30, the sliding block 32 is in threaded connection with the clamping screw 31, the supporting rod 33 is rotatably connected to the sliding block 32, one end, far away from the sliding block 32, of the supporting rod 33 is rotatably connected with the clamping claws 29, the clamping motor 30 drives the clamping screw 31 to rotate, the sliding block 32 slides on the clamping screw 31 in a direction far away from the clamping frame 28, the sliding block 32 pushes the supporting rod 33 to rotate, and the supporting rod 33 pulls the clamping claws 29 to rotate to clamp and clamp a cutting unit.
As shown in fig. 10, the turnover assembly includes a rotation motor 34, a turnover shaft 36 and a transmission belt 37, the rotation motor 34 is mounted on the driving frame 23, a transmission shaft 35 is disposed at an output end of the rotation motor 34, the turnover shaft 36 is mounted on the rotation frame 27 and is close to one end of the rotation motor 34, the transmission belt 37 is sleeved on the turnover shaft 36 and the transmission shaft 35, the transmission shaft 35 is driven to rotate when the rotation motor 34 rotates, the transmission shaft 35 drives the two turnover shafts 36 to rotate by driving the two transmission belts 37, so that the rotation frame 27 rotates, and the two rotation frames 27 respectively drive the second member 5 and the third member 6 to rotate, and both the second member 5 and the third member 6 rotate 180 degrees.
The processing technology of the regular hexagon hole corrugated steel web I-shaped steel beam uses the processing equipment of the regular hexagon hole corrugated steel web I-shaped steel beam, and is characterized by comprising the following steps:
firstly, preprocessing a steel plate raw material, rolling the rolled steel plate raw material out through a rolling flat machine, cutting the rolled steel plate raw material through a preliminary laser cutting machine according to the size requirement to form a plurality of flat steel plates 1, and performing shot blasting on the cut flat steel plates 1 through a shot blasting machine;
step two, profiling the flat steel plate 1, namely continuously molding the cut flat steel plate 1 through hydraulic press equipment, so that the flat steel plate 1 forms a corrugated web 2, the corrugated web 2 moves to the upper part of a conveying frame 11 through the hydraulic press equipment, a conveying motor 14 drives a driving wheel 13 to rotate, the two driving wheels 13 simultaneously rotate through a driving wheel 15 in a driving way, the driving wheel 13 drives a pushing plate 12 to reciprocate, and the corrugated web 2 is pushed to move towards a triaxial numerical control plasma cutting machine when the pushing plate 12 moves upwards;
dividing and cutting the corrugated web 2, and cutting the corrugated web 2 along three preset cutting paths 3 by adopting a triaxial numerical control plasma cutting machine to divide the single corrugated web 2 into four cutting units, wherein the four cutting units are a first part 4, a second part 5, a third part 6 and a fourth part 7 respectively;
step four, sorting four cutting units, namely shortening a driving cylinder I17, enabling a clamping frame 28 on a sliding frame 20 and a rotating frame 27 to be aligned with the four cutting units, enabling a carrying support 16 to slide towards the four cutting units on a sliding rail 10, enabling a clamping motor 30 to drive a clamping screw rod 31 to rotate when the four cutting units are located between two clamping claws 29, enabling a sliding block 32 to slide on the clamping screw rod 31 to drive a supporting rod 33 to move, enabling the supporting rod 33 to drive the clamping claw 29 to rotate, enabling the clamping claw 29 to clamp the cutting units, enabling a driving cylinder I17 to stretch to drive a lifting support 18 to move upwards, enabling a driving cylinder II 21 to be shortened with a driving cylinder III 22, enabling clamping claws 29 on the two sliding frames 20 to clamp a first piece 4 and a fourth piece 7 to slide on a sliding rod 19 respectively, enabling a driving cylinder V26 to stretch to push the two supporting rods 33 to rotate on the driving frame 23, enabling the rotating frame 27 on the two supporting rings 25 to rotate along with the supporting rod 33, enabling a transmission shaft 35 to drive a turnover shaft 36 to rotate through a transmission belt 37, enabling the two rotating frames 27 to respectively overturn a second supporting member 5 and a third piece 6 on the supporting rings 25, enabling the driving frame II and the third piece 17 to stretch to drive the driving frame II and the fourth piece 7 to slide along with the sliding frame 7, enabling the driving frame II to stretch to slide 5 to slide along with the sliding frame 7, and the fourth piece 7 to slide along with the sliding frame 7 to slide 4, and the fourth piece 7 to slide along with the sliding frame 7, and the driving frame 25, and the driving frame V is stretched along with the driving frame 25, and the driving frame B, and the driving motor 34;
welding the four cutting units in a butt joint mode, and welding the corresponding cutting units according to the corrugated cross sections and the hole pattern corresponding relation of the four cutting units, so that the four cutting units are welded to form two regular hexagonal hole corrugated steel webs with the same hole pattern and arranged at equal intervals;
welding and assembling the upper flange plate 8 and the lower flange plate 9, and welding the regular hexagonal hole corrugated steel web between the upper flange plate 8 and the lower flange plate 9 to assemble the regular hexagonal hole corrugated steel web I-shaped steel beam;
and seventhly, carrying out anti-corrosion coating on the assembled h-shaped steel beam of the regular hexagonal hole corrugated steel web plate.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (8)
1. Regular hexagon hole ripple steel web I-shaped girder steel processing equipment includes triaxial numerical control plasma cutting machine, its characterized in that still includes:
the sliding rail (10) is arranged at two sides of the triaxial numerical control plasma cutting machine;
the conveying mechanism is arranged at one end of the triaxial numerical control plasma cutting machine and is used for conveying the corrugated web (2);
the conveying mechanism is provided with two conveying mechanisms, the conveying mechanisms are arranged on the sliding rail (10) in a sliding mode, and the conveying mechanisms are used for conveying four cutting units cut by the corrugated web (2), wherein the four cutting units are a first piece (4), a second piece (5), a third piece (6) and a fourth piece (7) respectively;
the first sorting mechanism is arranged on the two conveying mechanisms in a sliding manner and is used for conveying the first part (4) and the fourth part (7);
the second sorting mechanism is arranged on the two conveying mechanisms in a sliding manner and is used for conveying the second part (5) and the third part (6);
wherein, conveying mechanism includes:
the conveying frame (11) is arranged at one end of the triaxial numerical control plasma cutting machine;
-a pusher plate (12), said pusher plate (12) being provided with two.
2. The regular hexagonal hole corrugated steel web i-beam machining apparatus of claim 1, wherein the conveying mechanism further comprises:
the two sides of the conveying frame (11) are rotatably connected with two driving wheels (13), and the edges of the driving wheels (13) are rotatably connected with the pushing plate (12);
the conveying motors (14) are arranged, the two conveying motors (14) are arranged in the conveying frame (11), and the output end of each conveying motor (14) is connected with the driving wheel (13);
the driving wheels (15) are rotatably connected to two sides of the conveying frame (11), and the driving wheels (15) are meshed with the two driving wheels (13) on the same side.
3. The regular hexagonal hole corrugated steel web i-beam machining apparatus of claim 2, wherein the handling mechanism comprises:
a carrying support (16), wherein the carrying support (16) is arranged on the sliding rail (10) in a sliding way;
the first driving cylinders (17) are arranged in a plurality, and the first driving cylinders (17) are vertically arranged on the conveying support (16);
the lifting support (18) is arranged on the output end of the first driving cylinder (17);
the sliding rod (19) is arranged on the lifting support (18).
4. A regular hexagonal hole corrugated steel web i-beam machining apparatus as claimed in claim 3 wherein the first sorting mechanism comprises:
the sliding frames (20), the number of the sliding frames (20) is two, and the two sliding frames (20) are arranged on the sliding rod (19) in a sliding way;
the second driving cylinder (21) is arranged on the lifting support (18), and the output end of the second driving cylinder (21) is connected with one of the sliding frames (20);
the driving cylinder III (22) is arranged on the lifting support (18), one end of the driving cylinder III (22) is connected with the other sliding frame (20), and the output end of the driving cylinder III (22) is connected with the other sliding frame (20);
the clamping assembly is arranged in the sliding frame (20) and is used for clamping the cut corrugated web (2).
5. The regular hexagonal hole corrugated steel web i-shaped steel beam machining apparatus of claim 4, wherein the second sorting mechanism comprises:
a drive frame (23), the drive frame (23) being slidably disposed on the lifting support (18);
a fourth driving cylinder (24), wherein the fourth driving cylinder (24) is arranged on the lifting support (18), and the output end of the fourth driving cylinder (24) is connected with the driving frame (23);
the two support rings (25) are arranged, and the two support rings (25) are rotatably connected to the driving frame (23);
a driving cylinder five (26), wherein two ends of the driving cylinder five (26) are respectively and rotatably connected to the two supporting rings (25);
a rotating frame (27), wherein the rotating frame (27) is rotatably connected to one end, far away from the driving frame (23), of the supporting ring (25), and the clamping assembly is installed in the rotating frame (27);
the overturning assembly is arranged on the driving frame (23) and is used for driving the rotating frame (27) to overturn.
6. The regular hexagonal hole corrugated steel web i-beam machining apparatus of claim 5, wherein the clamping assembly comprises:
a clamping frame (28);
a plurality of clamping claws (29), wherein the clamping claws (29) are arranged, and the clamping claws (29) are rotatably connected to the clamping frame (28);
a clamp motor (30), the clamp motor (30) being mounted on the clamp frame (28);
the clamping screw rod (31), the clamping screw rod (31) penetrates through the clamping frame (28), and the clamping screw rod (31) is connected with the output end of the clamping motor (30);
the sliding block (32), the said sliding block (32) is connected with said clamping screw (31) screw thread;
the support rod (33), the support rod (33) is connected to the sliding block (32) in a rotating mode, and one end, away from the sliding block (32), of the support rod (33) is connected to the clamping claw (29) in a rotating mode.
7. The regular hexagonal hole corrugated steel web i-beam machining apparatus of claim 6, wherein the turning assembly comprises:
a rotating motor (34), wherein the rotating motor (34) is arranged on the driving frame (23), and a transmission shaft (35) is arranged at the output end of the rotating motor (34);
a turning shaft (36), wherein the turning shaft (36) is arranged at one end of the rotating frame (27) close to the rotating motor (34);
the driving belt (37) is sleeved on the turnover shaft (36) and the transmission shaft (35).
8. The processing technology of the regular hexagonal hole corrugated steel web I-shaped steel beam, which uses the processing equipment of the regular hexagonal hole corrugated steel web I-shaped steel beam as claimed in claim 7, is characterized by comprising the following steps:
s1, preprocessing a steel plate raw material, rolling the rolled steel plate raw material out through a rolling flat machine, cutting through a preliminary laser cutting machine according to the size requirement to form a plurality of flat steel plates (1), and performing shot blasting and rust removal on the cut flat steel plates (1) through a shot blasting machine;
s2, profiling the flat steel plate (1), continuously molding the cut flat steel plate (1) through hydraulic press equipment, enabling the flat steel plate (1) to form a corrugated web plate (2), enabling the corrugated web plate (2) to move to the upper portion of a conveying frame (11) after passing through the hydraulic press equipment, enabling a conveying motor (14) to drive a driving wheel (13) to rotate, enabling two driving wheels (13) to simultaneously rotate through driving wheels (15), enabling the driving wheels (13) to drive a pushing plate (12) to reciprocate, and pushing the corrugated web plate (2) to move to a triaxial numerical control plasma cutting machine when the pushing plate (12) moves upwards;
s3, cutting the corrugated web (2) in a cutting mode, and cutting the corrugated web (2) along three preset cutting paths (3) by adopting a triaxial numerical control plasma cutting machine, so that the single corrugated web (2) is divided into four cutting units, wherein the four cutting units are a first piece (4), a second piece (5), a third piece (6) and a fourth piece (7) respectively;
s4, sorting four cutting units, wherein a first driving cylinder (17) is shortened, so that a clamping frame (28) on a sliding frame (20) and a rotating frame (27) are aligned with the four cutting units, a carrying support (16) slides to the four cutting units on a sliding rail (10), when the four cutting units are positioned between two clamping claws (29), a clamping motor (30) drives a clamping screw (31) to rotate, a sliding block (32) slides on the clamping screw (31) to drive a supporting rod (33) to move, the supporting rod (33) drives the clamping claw (29) to rotate, the clamping claw (29) clamps the cutting units, at the moment, the first driving cylinder (17) stretches to drive a lifting support (18) to move upwards, a second driving cylinder (21) and a third driving cylinder (22) are shortened, the clamping claws (29) on the two sliding frames (20) respectively clamp a first part (4) and a fourth part (7) to slide on a sliding rod (19), a fifth driving cylinder (26) stretches to push the two supporting rods (33) to rotate on the driving frame (23), the two supporting rods (25) rotate along with the rotating shaft (35) to rotate, the rotating shaft (35) rotates along with the rotating shaft (35), the two rotating frames (27) respectively drive the second part (5) and the third part (6) to turn over on the two supporting rings (25), at the moment, the third driving cylinder (22) stretches to push the sliding frame (20) to drive the fourth part (7) to slide towards the first part (4) on the sliding rod (19), the fourth driving cylinder (24) shortens to drive the driving frame (23) to slide away from the first part (4) and the fourth part (7) on the lifting support (18), the supporting rings (25) move along with the driving frame (23) to drive the second part (5) and the third part (6), at the moment, the first part (4) is in butt joint with the fourth part (7), the second part (5) is in butt joint with the third part (6), and the carrying support (16) slides on the track to carry the four cutting units to the positions for welding;
s5, butt welding the four cutting units, and welding the corresponding cutting units according to the corrugated cross sections and the hole pattern correspondence of the four cutting units, so that the four cutting units are welded to form two regular hexagonal hole corrugated steel webs with the same hole pattern and arranged at equal intervals;
s6, welding and assembling an upper flange plate (8) and a lower flange plate (9), and welding a regular hexagonal hole corrugated steel web between the upper flange plate (8) and the lower flange plate (9) to assemble a regular hexagonal hole corrugated steel web I-shaped steel beam;
s7, carrying out anti-corrosion coating on the assembled h-shaped steel beam of the regular hexagonal hole corrugated steel web plate.
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